Aprimatic ONDA 500 User manual

MOTORIDUTTORE PER
CANCELLI AD ANTE
SCORREVOLI PER USO
RESIDENZIALE
Istruzioni per l’installazione
GEARED-MOTOR FOR
SLIDING GATES AND
DOORS FOR
RESIDENTIAL USE
Installation Instructions
MOTOREDUCTEUR POUR
PORTAILS COULISSANTS
POUR USAGE RESIDENTIEL
Instructions pour l’installation
GETRIEBEMOTOR FÜR
SCHIEBETORE FÜR
PRIVATEN GEBRAUCH
Installationsanleitung
MOTORREDUCTOR PARA
PUERTAS CORREDERAS
DE USO RESIDENCIAL
Instrucciones de instalación
PER UN CORRETTO MONTAGGIO LEGGERE ATTENTAMENTE LE ISTRUZIONI.
FOR A CORRECT ASSEMBLY, CAREFULLY READ THE FOLLOWING.
POUR UN ASSEMBLAGE CORRECT, LIRE ATTENTIVEMENT LES ISTRUCTIONS.
FÜR EINE KORREKTE INSTALLATION, DIESE ANLEITUNGEN SORGFÄLTING LESEN.
LEER ATENTAMENTE LAS INSTRUCCIONES PARA UN MONTAJE CORRECTO.
Scopo del manuale
Questo manuale è stato redatto dal costruttore ed è parte integrante del prodotto.
Leinformazionisonodiretteaglioperatoriesperticheeseguonol’installazioneelamanutenzionestraordinaria.Essidevonopossederecompetenzespecifiche
e particolari capacità per eseguire correttamente ed in sicurezza gli interventi di loro competenza.
La costante osservanza delle informazioni garantisce la sicurezza dell’uomo, l’economia di esercizio ed una più lunga durata di funzionamento del prodotto.
Alfinedievitaremanovreerrateconilrischiodiincidenti,èimportanteleggereattentamentequestomanuale,rispettandoscrupolosamenteleinformazionifornite.
Considerando che tale prodotto va installato in abitazioni residenziali, l’operatore esperto, dopo aver effettuato l’intervento dovrà constatarne la corretta
installazione ed il regolare funzionamento. Succcessivamente dovrà istruire l’utente sull’uso corretto del prodotto rilasciando tutta la documentazione prevista
del costruttore.
L’indice descrittivo, posto all’inizio, consente facilmente la rintracciabilità degli argomenti di interesse.
Purpose of the manual
This manual has been prepared by the manufacturer and is an integral part of the product.
The information is aimed at expert installers and those carrying out extraordinary maintenance operations.
These persons must be specifically qulified to carry out this work correctly and under the maximum safety conditions.
Scrupulous observance of the instructions will ensure safety for man, economic running and a long product functioning life. To avoid incorrect manoeuvres and
therefore the risk of accidents, it is essential to read this manual with care and strictly follow all the instructions given.
As this is aproduct to be installed in residential buildings,the expert installer, after completing installationmust verify that this has been performedcorrectly and
thatthe productfunctionssmoothly.Subsequently,itisnecessary toinstructthe useronthe correctuseofthe productprovidingall thedocumentationenvisaged
by the manufacturer.
Objectif de la notice
Ce manual a été rédigé par le fabricant et fait partie intégrante du produit.
Lesinformationsquiy sontcontenues s’adressentaux opérateursspécialisésquieffectuentlesopérationsdeposeet d’entretienextraordinaire.Ceux-cidoivent
posséderdes compétencesetdes qulitésspécifiquespour effectuerdefaçoncorrecte etentoute sécuritélesinterventions relevant deleurcompétence directe.
La constante observation de ces informations garantit la sécurité des personnes, une économie d’utilisation et une plus longue durée de fonctionnement du
produit.
Lire attentivement ce manual et en respecter scrupuleusement les informations pour éviter toute fausse manoeuvre qui pourrait entratener des accidents.
Ce produit doit être posé dans des habitations résidentielles. Après en avoir effectué la pose, l’opérateur devra en vérifier la bonne installation et le bon
fonctionnement.
Il devra ensuite informer l’utilisateur sur la bonne utilisation du produit et lui remettre toute la documentation prévue par le fabricant.
Le sommaire détaillé, placé au début du manuel, permet de retrouver facilement les sujets à consulter.
Zweck der montageanleitung LEITUNG
Das vorliegende Handbuch wurde vom Hersteller vertaßt und ist Bestandteil des Produkts.
Die darin enthaltenen informationen richten sich an erlahrenes Personal, das sowohl die installation als auch außerordentliche Wartungsarbeiten durchführt.
Dieses Personal muß über spezifische Fähigkeiten und Kompetenzen verfügen, um die Arbeit korrekt und unter sicheren Bedingungen durchfüren zu konnen.
Die ständige Beachtung der Anweisungen gewährleistet Sicherheit, wirtschaftlichen Betrieb der Anlage und eine längere Lebensdaurer des Produkts. Zur
Vermeidung von Fehlern, die zu Unfällen führen könnten, muß das vortiegene Handbuch aufmerksam durchgelesen und die darin enthaltenen Anweisungen
genau befolgt werden.
Da das Produkt im Privatwohnbereich installier wird, muß das erfahrene Personal nach der installation die korrekte Montage und den einwandfreien Betrieb
überprüfen. Anschließend muß es den Benutzer in den richtigen Gebrauch des Produkts einweisen und ihm die vom Hersteller vorgesehene Dokumentation
aushändigen.
Das Inhaltsverzeichnis am Anfang des Handbuchs ermöglicht eine schnelle Ermittlung der jeweiligen Punkte.
Objetivo del manual
Este manual ha sido redactado por el constructor y forma para integrante del producto. Las informaciones que contiene van dirigidas a los operadores
especializados encargados de las operaciones de installación y mantenimiento extraordinario. Dichos operadores deberán poseer la competencia especifica
ylas capacidades necesarias para llevar a efecto correctamente yen condiciones de seguridad las operaciones de las queestán encargados. El cumplimiento
constante de estas instrucciones garantiza seguridad del personal, economia de uso y un funcionamiento más duradero del producto.
Afindeevitarmaniobrasincorrectasconelconsiguienteriesgodeaccidentescabeleerconatenciónestemanualyrespetarescrupulosamentelasinstrucciones
proporcionadas. Puesto que el producto está destinado a la instalación en viviendas, el operador especializado, después de realizar la instalación, tendrá que
comprobar la correcta ejecución de la misma y el buen funcionamiento del producto. Luego tendrá que ense-ar al cliente la forma correcta de utilización del
producto, entregando toda la documentación facilitada por el constructor. El índice descriptivo inicial permite encontrar con facilidad los temas que interesen.
ONDA 500ONDA 500
ONDA 500ONDA 500
ONDA 500
R
L' APERTURA AUTOMATICA
COD.67954-0024700 3/99AP005 P1AP005 P1AP005
P1AP005 P1
ONDA 800ONDA 800
ONDA 800ONDA 800
ONDA 800

DATI TECNICI / TECHNICAL DATA / DONNEES TECHNIQUES / TECHNISCHE DATEN / DATOS TECNICOS
Phasing .......................................................................................... SINGLE
Power supply (V)................................................... 230V + 10% (50+60 Hz)
Max. absorbed power (W)......................................................................260
Capacitor (µF) .................................. ONDA 500= 20µF ONDA 800 = 25µF
Working temperature (°C):
With internal control unit .................................................................–25/+70
With external control unit ................................................................–25/+90
Weight (kg)...............................................................................................14
GEARED-MOTOR/MAX. GATE WEIGHT ONDA 500 ONDA 800
Geared-motor with Z 16 pinion (kg) 500 / 300 800 / 500
Geared-motor with Z 20 pinion (kg) 300 / 200 500 / 300
Geared-motor with Z 16 C pinion (kg) - - / 500
* S2=15 min; S3=25% */** */**
** S2=30 min; S3=50%
WARNING
The maximum gate weight is only a partial parameter; to determine the
type of geared-motor it is also essential to allow for the smooth sliding
of the gate.
MAX. SHAFT TORQUE (daNm) 3 4
GEARED-MOTOR/MAX. THRUST FORCE
Geared-motor with Z 16 pinion (daN) 94 125
Geared-motor with Z 20 pinion (daN) 75 100
Geared-motor with Z 16 C pinion (daN) 92 123
GEARED-MOTOR/MAX. GATE SPEED
Geared-motor with Z 16 pinion (m/min) 9.7 9.7
Geared-motor with Z 20 pinion (m/min) 12 12
Geared-motor with Z 16 C pinion (m/min) 9,8 9,8
A

AP006 P6
✔ Geared-motor on sliding gates and doors up to 500 kg (ONDA 500) or 800kg (ONDA 800) for residential use;
✔ Irreversible worm reduction gear (ratio 1/30) with permanent grease lubrication.
✔ Adjustable torque limiter clutch on fast shaft.
✔ Pinions: Z16 (standard), Z20*, Z16 for chain*.
✔ Electromechanical limit switch (IP55 protection)
✔ Secured to the ground with foundation plate or screw anchors.
✔ Diametral pitch 4 rack: either the plastic or the galvanized steel one can be used; the end travel plates are the same for both.
✔ Triangular key for manual release.
✔ Suitable for T2B control units.
✔ Control unit can be fitted inside the geared-motor .
✔ Ready for internal fitting of the Aprimatic receiver.
* The pinions Z20 and Z16/Chain can be ordered separately.
PRELIMINARY CHECKS
GENERAL CHARACTERISTICS
AP006 P7
GEARED-MOTOR DIMENSIONS
B
238
309
188
134 20
34
AP006001AP006001 AP006001AP006001
AP006001
WARNING
• The gate structure must comply with the current safety regulations.
• The main feature that must be assessed is SMOOTH SLIDING: a good gate MUST be easy to move by hand (with more or less effort, depending
on the weight), to allow opening in the event of manual release.
A list is given below of the main factors that affect the sliding of the gate and its constant performance over time.
FABRICACION DE LA PUERTA
The gate must be stiff, straight and in good condition: eliminate, where present, any type of automatic lock.
CONTROLLI PRELIMINARI
GATE CONSTRUCTION
VORKONTROLLEN
CONTROLES PRELIMINARES
B

AP006 P9
B
LOWER GUIDES (B1)
The lower guide must be straight, level, and in good condition.
The wheels must be appropriate to the type of slides used.
WARNING
• The structure of the gate must comply with the existing safety
regulations,speciallyinthepointswheretherecouldbeasquashing
or cutting danger.
• A mechanical stop of the gate in opening (B1 ➀ ) must be welded to
the lower guide, to prevent the gate leaf from slipping off the guide
and, consequently, the DANGER OF FALLING OVER.
B 1
V-PROFILE GUIDE
ROUNDED-PROFILE GUIDE
UPPER GUIDES
There must be at least two upper guides fitted linear with the gate, which must prevent the gate from swaying during its travel, and they should not create a
hindrance to movement. Fig. B2 shows some examples of installation.
B 2

AP006 P11
WHEELS (B3)
The wheels must match the guide profile and must be in good condition. If not, REPLACE THEM. Moreover, they should NOT BE MORE THAN TWO, placed
close to either end of the gate. Aprimatic supplies different types of wheels; the sizes and relative capacities are indicated in figure B3. When choosing the
wheels, apart from the bearing, it must be considered that greater is the diameter, better is the sliding movement of the gates. We suggest not to use wheels
with diameters greater than 120 mm.
RUEDAS (B3)
B 3
DAB
atatrop
yticapac
eétrop
gnutsiel
osep
0210343gK053
0610344gK044
0020344gK065
DABC
atatrop
yticapac
eétrop
gnutsiel
osep
021034302gK024
061034402gK035
002034402gK006

AP006 P12
ARRANGEMENT OF THE COMPONENTS (B4)
A - Aprimatic flashing lamp (place in a position that is clearly visible from either side)
B - Aprimatic safety photocell
C - Manual key control device (magnetic, digital, pushbutton combination, etc.)
D - Aprimatic microprocessor control unit (shelter, where possible, from atmospheric agents or inside the geared-motor
Note: in ONDA 500E/ONDA 800E, the T2B appliance is located on the motor
E - Aprimatic Radio-receiver unit - see price list.
F - Cable-way for power supply for geared-motor from the control unit.
G - Antenna
H - Aprimatic geared-motor ONDA 500 or ONDA 800
I - Card for partial sliding opening (pedestrians) - OPTIONAL (see Aprimatic price list)
L - Mechanical opening stop
M - Earth for metal structures
N - Safety edge (active or not active profile) (see price list)
N.B. For other safety devices (OPTIONAL) refer to price list.
B
AP006 P13
B 4
B
L
I
DF
H
N
M
B
E
C
AG

AP006 P14
B
ASSESSING AUTOMATION SELECTED
Foracorrectchoiceofthetypeofgeared-motorandthetypeofinstallationtobeused,experienceisveryimportant;therearehoweversomeobjectivecriteria
that can be of help, as described below:
- Select the pinion according to the estimated weight of the gate (see TECHNICAL DATA). If the gates are less than 300 kg, it is possible to use the Z 20
pinion, but only if the sliding movement is particularly good (the Z 20 pinion must be ordered separately).
- With wooden or very old gates use the Z 16 pinion.
- With wooden gates, it is better to use the plastic rack by verifying the good conditions of the wood in the fixing points.
- TheONDA500/ONDA800 isn’ttotallywaterproof:thereforewerecommendinstallingthegeared-motorslightlyraisedofftheground.Insomeareas(where
heavy snow occurs or there are flooding risks) the geared-motor can be placed at a height of 20-30 cm.
- Choose the type of fixing (with a foundation plate or with screw anchors) on the basis of the available consistency. Remember that the fixing with screw
anchors can be done if the fixing base is good, the support is flat and levelled.
SELECTING SAFETY DEVICES
Apart from the flashing lamp and the photocells, the ONDA 500 / ONDA 800 series make available the following safety systems:
- Clutch (part of geared-motor)
- Active safety edges
All the electric safety devices can be handled by the Aprimatic control units.
ATTENTION
• The selection and installation of the components and safety devices should be performed in compliance with the existing safety regulations.
CLUTCH
Toensurethesafetyoftheautomaticcontrolunit,thegeared-motorclutchmustbeaccuratelycalibrated.Iftheweightandthesmoothslidingofthedoorrequire
clutch adjustment beyond the limits established by the safety regulations, it is necessary to increase the automation safety level by adding other devices to
comply with the safety requirements.
SAFETY EDGES
The safety edges can be used in almost all situations; but they are essential with heavy gates and extreme clutch settings. They can be fitted as opening and
closing protective devices on open bar gates.
EINKLEMMSCHUTZVORRICHTUNGEN (EMPFEHLUNGEN UND HINWEISE)
DISPOSITIVOS ANTIAPLASTAMIENTO (RECOMENDACIONES Y ADVERTENCIAS)
montar como protección tanto en el cierre como en la apertura con puertas no taponadas.
DEVICES TO PREVENT SQUASHING (ADVICE AND WARNINGS)
DISPOSITIFS ANTI-ECRASEMENT (RECOMMANDATIONS ET REMARQUES)
LIST OF COMPONENTS
PACKAGE CONTENTS (B7)
Pos. Description
1 Geared-motor
2 Sliding securing plate
3 Release key
4 End travel plate
5 Plate securing dowel
To order separately (OPTIONAL)
6 Plastic rack + installation accessories
7 Galvanized steel rack + installation accessories
8 Foundation plate
9 SlidingplatesecuringscrewanchorsFISCHERS10RS100orequivalent
type (for assembly without plate foundation) - must be bought separately
Internal description (B8)
Pos. Description
1 Geared-motor base
2 Key release
3 Plastic support plate
4 Cable fittings
5 Terminal board with cover
6 Limit switch
7 Pinion
8 Electrical motor
9 Cover
10 Cover securing screw
B 7 B 8

AP006 P20
B
PREPARATION FOR INSTALLATION
The installation of the geared-motor requires a series of preparatory operations on the gate to be automated, if the gate is already installed, at the installation
site; it is therefore necessary to prepare the equipment that will give the installer maximum autonomy.
WARNING
The list of tools necessary is given in the figure, including the table, (B9)
BASIC EQUIPMENT AND DISPOSABLE MATERIAL REQUIRED
- Electric disk grinder: 230V
- Protective goggles
- Electric welder: 230V/100 Amp minimum
- Protective mask
- Electrodes minimum dia. 2
- Soft soldering iron
- Electric drill: 230V
- Drill bits
- Cup milling cutter dia. 67 for photocell and push-button housing holes
- Extension cable for electrical equipment
- Electric cable 1.5 mm 2 in various colours+various types of cable terminals
- Electrician’s scissors
- Cable terminal grippers
- Tester
- Calliper in twentieths
- Measuring stick
- Protractor
- Dynamometer
.SOP
/ELISNETU LOOT /LITUO/ GUEZKREW SOILISNETU/
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GASUGASU 4/082
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seroiretxenóicneteredsollinaarapazniP
821GASU 01/P ÷52

AP006 P22
C
INSTALLATION OF AUTOMATIC CONTROL UNIT (MODALITY - LAYOUTS)
The installation shown in figure C1 A-B considers the one in which the gate is driven by a rack and pinion system. Geared-motor is secured into the ground
with the appropriate sliding plate which permits an easy adjustment of the axial position.
The sliding plate itself can be welded to a foundation plate (C1 A), or (if the base is strong enough) secured into the ground with screw anchors (C1 B) and
chemical ones.
A description is also given of the typical layout that must be controlled when the site is inspected (see also fig. C11 for the layout and the positioning of the
rack).
The ONDA 500 / ONDA 800 pinion is compatible both with the plastic rack (with a steel core) and with the galvanized steel rack.
ATTENTION
It is essential that, when the site is inspected, the installer makes sure that there is sufficient room near the gate for the layouts illustrated in the
drawings.
C 1 A B

AP006 P24
C
FOUNDATION
Correct functioning of any automatic sliding system depends on the geared-motor being firmly anchored to a structure designed to hold it securely, and good
alignment with the gate.
ATTENTION
It is essential that the foundation be prepared precisely with the foundation plate in the right position with respect to the gate. The geared-motor
must be correctly aligned with the gate guide, at the correct distance from the gate, at the right depth, and the electric cable passage bore in the
correct position (C2).
Remember also the following points:
- Check the gate opening direction in relation to the position of the cable hole (C2).
- Consider the fixing position of the rack for the vertical position of the supporting surface (C11-C12).
- Avoid executing the foundation with the supporting base below the surface of the ground surrounding the installation; it should be raised a few cm.
WARNING
In areas subject to heavy snow or with flood risks, the plate should be placed at 20÷30 cm above the ground.
AP006 P25
C
C 2 Foro passaggio cavi
Cable hole
Trou de passage des câbles
Durchgehendes Loch für Stromkabeln
Agujero para el paso de los cables
APERTURA/
OPENING /OUVERTURE/
OEFFNUNG/ APERTURA
APERTURA/ OPENING /OUVERTURE/
OEFFNUNG/ APERTURA
Foro passaggio cavi
Cable hole
Trou de passage des câbles
Durchgehendes Loch für Stromkabeln
Agujero para el paso de los cables
C 3
A - SECURING WITH SCREW ANCHORS
If the area where the geared-motor is to be fitted already has a good level
cement surface, the securing plate can be screwed directly into the ground
withCOMPACTBUILDINGSCREWANCHORS.(UseFischerS10RS100,
or equivalent, or securing with chemical screw anchors).
ATTENTION
The plate must be aligned with the sliding gate and at the correct
distance from the supporting surface of the rack (58+62 mm - C3);
moreover, if there is a hole for the fitting of the cables, it must be
positioned at the correct distance from it (C4).
ATTENTION
Use all four fixing holes (C4 ➀ ) and make sure the plate is integral with
the ground.
C 4

AP006 P28
C
C 5
C 6
C 7
B - SECURING WITH A FOUNDATION PLATE
Thesecuring with a foundation plate requires thepositioning of a foundation,
ex novo, where the plate is embedded.
ATTENTION
Positionthefoundationplatewiththecableholeplacedadequatelywith
the correct direction of the gate opening (see C2 at page 23).
Foundation plate positioning
- Executeaholeforthefittingofthecablesfor30mmdiametertubesMAX.
in connection with the slot in the foundation plate.
- Fold the four straps of the foundation plate in the way indicated in C5.
- Filltheholewithgoodqualitycement,inserttheplateintheholeandcheck
the perfect positioning and aligning of the plate with the gate (C6 ➀ ).
ATTENTION
The surface of the foundation plate must be protected with Zinc spray
or rust inhibitor paint.
Fitting the sliding plate
- Clean possible cement splashes or rust on the surface of the plate,
specially on the reference marks (C6 ➁ ).
- Position the sliding plate in connection with the reference marks (C6 ➁ )
and align it at the correct distance from the gate (C7).
- Weld ONLY on the shorter sides.
ATTENTION
Protect the welds and the projecting part of the foundation plate with
Zinc spray.

AP006 P30
C
C 8
C 9
C 10
POSITIONING ON THE SLIDING PLATE
ATTENTION
Do not handle the ONDA 500 / ONDA 800 by grasping it by the plastic
cover; the stop screw can cut the cover.
Proceed as follows:
Unscrewthestopscrew(C8 ➀ )andremovethecoverpullingupwards(C8 ➁ ).
ATTENTION
The cover slides vertically on two guides (C8 ③ ). Refer to them when
mounting the cover (see D8 page 50).
Fit the ONDA 500 / ONDA 800 in the support plate and make sure that the
geared-motor is perfectly parallel to the gate (C9 ④ ) and at the CORRECT
DISTANCE from the rack support surface (58-62 mm).
Secure the geared-motor to the plate with the securing screws (C10 ➄ ) by
unscrewing them and placing them on the plate.
ATTENTION
Push the geared-motor against the plate on the opposite side of where
the securing screws (C10) are to have a correct securing.
TIGHTENBUTNOTEXCESSIVELYTHESCREWSUNSCREWINGTHEM.
ATTENTION
If you have difficulties with the screw securing key, the ONDA 800 has
twoadditional threadedholes (C10 ⑥ )on theopposite sideto wherethe
screws are moved (MOVE BOTH OF THEM ALWAYS ON THE SAME
SIDE).
Close the plastic cover temporarily to protect the inner parts while the rack is
being fitted (see D8 page 50).

32
AP006 P32
C
C 11
C 12
FITTING OF THE RACK
The following rules must be respected by the rack fitting for the correct
functioning and endurance of the automated system:
- The various rack pieces must be lined up correctly , one with the other.
- In the joints the pitch of the teeth must be kept constant between one
section and the next (see the following paragraphs).
- The height of the rack (C11 - A measurement) must be observed and
adjusted to prevent the weight of the gate falling on the geared-motor.
ATTENTION
NEVER WELD WHEN THE GEARED-MOTOR IS CONNECTED TO THE
MAINS
If the lower edge of the gate is too low to fit the rack, it is necessary to create
abasesupport;infig.C12anexampleisgivenofabasecreatedwithasection
bar;iftheplasticrackisusedandthethicknessofthesectionbardoesn’tallow
the use of self-tapping screws, use the M 6 bolts.
ATTENTION
The A measurement depends on the type of pinion and the type of rack
used (see tables in C11).
The ONDA 500 / ONDA 800 can use two types of racks:
A - Plastic rack with a steel core
B - Galvanized Steel rack
In both, the length of each piece is 1 m.
WARNING
Never lubricate or grease the rack.
“A”
Z 16
Z 20
68
76
“A”
Z 16
Z 20
104
112

AP006 P34
C
C 13
C 14
PLASTIC RACK (FITTING DATA)
Therackismade by thermoplastic; ithasasteelcoreand can move gatesup
to 400kg. It is simple to install without the need of welding.
Fitting:
The plastic rack is normally fixed to the gate with screws. Four self-tapping
screws (for each piece) are provided in the kit
which are fitted as in C13. With these screws, it is advisable to drill the hole
depending on the thickness and on the material of the supporting base,
according to the following table:
Thickness Material
mm Steel/Brass Aluminium
1,5 ÷ 1,9 Ø 5,2 Ø 5,1
1,9 ÷ 2,7 Ø 5,3 Ø 5,2
2,7 ÷ 3,4 Ø 5,8 Ø 5,3
3,4 ÷ 4,8 Ø 6 Ø 5,4
4,8 ÷ 5 Ø 6 Ø 5,6
Note: In case of wooden doors, check the good condition of the wood
in the fixing points and use proper screws.
Joining and aligning of the pieces:
Intheplasticrack, the joiningoftwosectionsofrack is facilitatedbymatching
notches on the heads of the sections (C14) which helps the aligning.
Clean the possible trimmings on the angles of the matching notches.
ATTENTION
Tomaintaincorrectalignmentandpitchitisadvisabletouseareference
template (C15 ➀ ); if necessary, make adjustments on the matching
notches.
C 15

AP006 P36
C
C 16
C 17
C 18
GALVANIZED STEEL RACK (FITTING DATA)
Fitting:
The threaded supports must be welded to the gate (C16). It is advisable to
weld the entire circumference.
ATTENTION
• Donotweldtherackpiecedirectlytothegate(thiswouldimpedeany
adjustments).
•NEVER attach the spot-welder earth to the geared-motor.
Joining and aligning of the pieces:
In the galvanized steel rack the pieces must be joined by using the counter
reference template (C17) (see fitting instructions in the next paragraph).
ATTENTION
• Neverweldadjacent sections to oneanotherorclose the free space
between them (this would impede any adjustment).
• PROTECT ALL THE WELDS WITH ANTI-RUST TREATMENT USING
ZINC SPRAY.
FITTING OF THE RACK (BOTH TYPES)
ATTENTION
The figures of the following instructions refer to the steel rack, but the
basis technics is the same of the plastic rack.
Open the gate completely and release the geared-motor pinion with the
manual release key (see page 15); fit on the first rack section (C 18 ➀ ), the
spacers (C 18 ➁ ) with their screws (C 18 ➂ ) and washers (C 18 ④ ), making
sure that the screws pass through the centre of the slot.

AP006 P38
C
Rest the first rack section on the geared-motor pinion and move the spacers
in contact with the gate until the first hole (complete with screw and spacer)
is lined up with the vertical axis of the pinion (C19 ① ), then fix the spacer to
the gate with a spot weld.
Release the geared-motor pinion and manually move the gate until the
second spacer is in line with the vertical axis of the pinion (C19 ① ), the first
space must be aligned with the first reference, then fix the spacer to the gate
with a spot weld (C20).
Movethe gate beyond the first rack section;fit the template (a rack section at
least 200 mm long C21 ④ ) to the rack (C21 ➁ ) using a clamp (C21 ③ ), as
shown in the figure.
Move the second rack section (C21 ➄ ) up to the first one and rest it on the
section acting as a template (C21 ④ ). Then rest the final part of the second
section against the geared-motor pinion, sliding the gate by hand.
Placethespacersofthesecondsectionagainstthegateandfixthemwithtwo
spot welds.
Carry out the operation described above for all the rack sections required,
then weld all the spacers firmly to the gate.
Atthispointtopreventtheweightofthegatefrombearingonthegeared-motor
pinion, it is necessary to raise the entire rack by 1.5 mm by means of the slot
clearances in the various sections, then screw down firmly all the rack
securing screws.
C 19
C 20
C 21
Spirit level

AP006 P40
D
ELECTRIC CONNECTIONS
ATTENTION
Before making the connections, it is essential to read and follow the instructions for the electronic control unit used.
Theelectricconnectionswiththeaccessories(photocells,flashinglights,etc.)aredoneasdescribedinthecontrolunitmanualandinthefigureD1;itisadvisable
to use adequate cables (see D1 for the minimum sections to use).
ATTENTION
When making the connections, make sure that the control unit is not connected to the mains. Furthermore, the unit should be protected by an
automatic differential switch (D1).
ATTENTION
The electric connections should be made, observing the existing safety regulations, by qualified personnel.
NOTE: On ONDA 500 E / ONDA 800 E, ref. “8” is on the motor gear unit
1 Radio-receiver
2 Flashing light
3 Photocell receiver
4 Photocell transmitter
5 Internal pushbutton
6 Pushbutton panel, card reader or key control
7 Geared-motor
8 Electronic control unit
9 Safety edge
D 1

AP006 P42
D
CONNECTIONS OF THE CONTROL UNIT T2B
The ONDA 500 / ONDA 800 can be controlled by the Aprimatic T2B control units.
In D2 the two connecting terminal-board of the ONDA 500 / ONDA 800 are shown, as to be used with external control unit.
The T2B control unit can be also installed inside the geared motor; in these case see further instruction in appendix.
Themotorconnections andthoseoftheend sensorsignalsmaybeinverted, thisistoensure the correctdirectionofthe movement fortheopeningandclosing
commands, as well as the correct timing of the limit switches.
ATTENTION
Theconnectionsshown withadoublearrow( ↔ )relativeto themotorandthelimitswitchvaryaccordingtothegateslidingdirectionanddepending
on this, may or may not be inverted. To establish the correct wiring, tests can be made when the control unit starts up. At the end of the connection
protect the connecting terminals with the supplied pressure cover.
Do not move the plastic dividers which divide the low voltage area from the high voltage area.
D 2
1
Blue (common)
)
Brown/Black (open/close)
3
Black/Brown (close/open)
4
Black (common)
5
Violet/White (open/close)
6
White/Violet (close/open)
7
8/
Black /
9
Violet /
10/
White /
11
Close
12/
Open

AP006 P44
D
FITTING OF END TRAVEL PLATES
TheONDA500/ONDA800isfittedwithmechanicallimitswitch withaspring
rod.Itisactivatedbytwometalplates(D3)thatarefittedontherackandcome
into contact with the switch in the fully open and fully closed gate positions
(D4).
When fitting, remember a few important rules:
- A safety distance must be maintained between the gate and the posts,
that must comply with the existing safety regulations.
- Itisbettertoadjustthecontrolunittoavoidviolentbraking;thiswillreduce
noise and vibrations which can quicken the wear of the mechanical
members, of the pinion and of the rack.
ATTENTION
The gate must never, for any reason, knock against the mechanical
stops, when opening or closing, it should ALWAYS stop before these.
D 3
FIXING MODES
On the plastic rack:
Dowel M6
Predrilling data:
bore dia : ø 3,9 mm ( standard)
Use ø 3,5 mm drill - min. depth 18 mm
On the steel rack:
Either like for the plastic rack, or by welding.

AP006 P46
D
FITTING OF THE PLATES
- Set an appropriate braking time on the control unit to avoid violent stops of the gate.
- Move the gate to the closed position leaving sufficient space to guarantee the braking distance and safety clearance.
- Place the plate (D5 ➀ ) according to the click of the end of stroke microswicth (D5 ¡) and lock it on the rack through the proper dowels.
- Follow the same procedure for the open end travel plate.
ATTENTION
After the first tenth of travels there is normally a settlement of the gate/gear-motor system; for this reason the stop positions of the gate may be
foundover the onesinitially set.Toavoid toresetthe end-travelplates,we suggest,during the initialsetting, toanticipate(see arrowinD6) thestop
position of the gate by placing the end travel plates about 2÷3 cm over the positions where the click of the switch is heard.
Connect the power supply and check the following:
- With an opening signal, the opening end sensor must stop the gate; (if not, invert the end sensor leads).
- Activatethegateandadjustthebrakingtrimmer:thegatemustbestoppedinthedesiredposition;ifthegateknocksagainsttheendstoporbrakessuddenly
to reach the position, readjust the plate positions.
ATTENTION
Repeat the tests 10÷15 times to bed the entire mechanical system checking the positioning of the gate.
If after the bedding the result is satisfactory, fix definitely the plates to the rack by tightening the dowels D5.
AP006 P47
D
D 5 D 6
Anticipo/ Advance /Advance
Vorzupositioneren /Anticipo