B&G 603 User manual

95138394 Rev 11/10
CAUTIONS FOR SAFE OPERATION
• Read Owner’s Manual completely before operating this sprayer.
• Always wear safety goggles, gloves and protective clothing while using this sprayer.
• Do not leave sprayer in the sun, when not in use.
• Never use flammable liquids in this tank.
• Never store spray material in this tank.
• Always release pressure when sprayer is not in use and before removing pump from tank.
• Read and follow all instructions and cautions on label of chemical spray material to be used.
• Clean and rinse sprayer thoroughly after each use.
• Never attempt to alter sprayer from original condition.
• Always use replacement parts from original manufacturer.
WARNING
IMPROPER USE OR FAI URE TO FO OW INSTRUCTIONS CAN RESU T IN EXP OSIVE FAI URE
WITH MAJOR INJURIES. FOR SAFE USE OF THIS PRODUCT, YOU MUST READ AND FO OW
A INSTRUCTIONS BEFORE USE.
PRE-USE SPRAYER SAFETY INSPECTION:
1. Check tightness of hose clamp with screwdriver to be sure hose is securely attached to the
tank outlet nipple.
2. Inspect hose for deterioration, cracks, softness or brittleness. If any of these conditions
are found, replace hose before using. Replace with original manufacturer’s parts only.
3. Remove pump (SEE PRESSURE RE EASE INSTRUCTIONS.)
4. Inspect interior and exterior of tank for signs of deterioration (i.e. rust, cracks, bubbling
and/or pitting) of body and bottom. Any sign of deterioration indicates possible tank weak-
ening and could result in explosive bursting under pressure. If any of these signs are
found, DISCARD TANK IMMEDIATE Y AND REP ACE.
CAUTION: DO NOT ATTEMPT TO PATCH EAKS, ETC. AS THIS COU D RESU T IN SERIOUS
INJURY.
5. For pressure testing and sprayer use familiarization. FO OW FI ING INSTRUCTIONS EX-
CEPT: Use water only.
6. FO OW PRESSURIZATION INSTRUCTIONS EXCEPT, pump plunger only 8-10 strokes and
inspect for leaks.
7. After inspection is completed, pump plunger until it works hard and lock handle.
8. (FO OW SPRAYING INSTRUCTIONS) Verify desired spraying patterns and practice spraying.
9. If unit passes this test, release pressure (SEE PRESSURE RE EASE INSTRUCTIONS.)
10. Empty tank.
11. PROCEED WITH FI ING, PRESSURIZING AND SPRAYING INSTRUCTIONS WITH DESIRED
CHEMICA SO UTION.
WARNING
NEVER SPRAY F AMMAB E MATERIA S; A WAYS READ CHEMICA ABE BEFORE FI ING
SPRAYER, AS SOME CHEMICA S MAY BE HAZARDOUS WHEN USED WITH THIS SPRAYER.
FILLING INSTRUCTIONS:
1. To engage handle in lock position: Push handle down to completely compress spring and
rotate handle 1/4 turn clockwise, then allow handle to raise into lock position.
2. To remove pump engage handle in locked position and turn pump handle down to com-
pletely compress spring and rotate handle 1/4 turn clockwise, then allow handle to raise
into lock position.
3. Prepare spray solution following directions on chemical container label.
4. Strain solution to remove foreign particles, which can clog sprayer nozzle.
5. Fill tank to indicated or desired useable capacity, leaving remaining space for compressed
air (SEE FRONT PAGE OF MANUA FOR THE MAXIMUM USEAB E CAPACITY).
6. Check pump barrel to be sure no dirt or grass is stuck to barrel.
7. Place pump into tank opening and rotate clockwise until tightly locked and sealed into
tank opening.
PRESSURING INSTRUCTIONS:
1. Disengage handle from locked position by pushing down and turning 1/4 turn counter-
clockwise to release handle.
CAUTION: TO PREVENT EJECTED PUMP ASSEMB Y AND/OR SO UTION FROM STRIKING
AND INJURING YOU, NEVER STAND WITH FACE OR BODY OVER TOP OF TANK
WHEN PUMPING OR OOSENING PUMP.
CAUTION: NEVER PRESSURIZE SPRAYER BY AND MEANS OTHER THAN THE ORIGINA PUMP.
2. TO PRESSURIZE TANK: Pump plunger up and down until it works hard.
3. Engage handle in lock position.
WARNING
THIS SPRAYER IS NOW UNDER PRESSURE AND DANGEROUS.
SPRAYING INSTRUCTIONS
1. Always wear protective goggles, gloves, long sleeve shirt, long pants and sturdy foot pro-
tection.
2. Point nozzle away from you.
3. Squeeze shut-off handle to open and adjust nozzle to desired spray pattern by rotating
nozzle cap (not complete nozzle) clockwise from fine spray to solid stream (maximum
2 turns).
WARNING
TURNING NOZZ E CAP TOO FAR WI RESU T IN CAP F YING OFF A OWING SPRAY MATE-
RIA TO SPRAY BACK ON YOU. Re-pump unit as required to maintain spray force.
CAUTION: Do not leave a pressurized sprayer in the hot sun. Heat can cause pressure
build-up.
PRESSURE RELEASE INSTRUCTIONS:
WARNING
To safely release pressure in tank and avoid possibility of injury follow steps 1 through 4
COMP ETE Y ISTED BE OW.
1. Place unit on its side with top directed away from you and with hose outlet on top.
2. Direct nozzle away from you and open shut-off allowing spray solution in discharge
assemble and remaining air pressure to be completely exhausted.
3. Turn sprayer up right.
4. Remove pump (FO OW STEPS 1 AND 2 OF FI ING INSTRUCTION) while maintaining
position of top of sprayer directed away from you.
CLEANING SPRAYER AFTER USE:
1. Rinse tank thoroughly with clear water.
2. Empty tank.
3. Refill tank with clear water.
4. Check pump barrel to be sure no dirt or grass is stuck to barrel.
5. Place pump into tank opening and rotate clockwise until tightly locked and sealed in tank
opening.
6. Disengage handle from locked position by pushing down and turning 1/4 turn counter-
clockwise to release handle.
7. Pump plunger up and down 8-10 strokes.
8. Open shut-off and allow water to run throughout to clean discharge assembly.
9. Release pressure (FO OW PRESSURE RE EASE INSTRUCTIONS).
10. Remove pump.
11. Empty sprayer.
12. REPEAT STEPS 1-11 IF NECESSARY.
SPRAYER MAINTENANCE:
1. Periodically remove nozzle and extension tube from shut-off.
2. With shut-off discharge hole pointing upward, place 6-8 drops of light oil into discharge
hole then depress lever.
3. Piston cup should be periodically greased.
4. If nozzle clogs:
A. Remove complete nozzle assembly.
B. Disassemble nozzle.
C. Clean openings of any obstructions
5. Never use any tool to remove pump if there is pressure in sprayer.
SPRAYER STORAGE:
1. Sprayer tank should be hung upside down with pump removed in a warm dry location.
2. Do not store or leave any solution in tank after use.
CAUTION: DO NOT ATTEMPT TO MODIFY OR REPAIR THIS PRODUCT EXCEPT WITH
ORIGINA MANUFACTURER’S PARTS.
TROUBLESHOOTING
Sprayer leaks at closure
LOOK FOR: 1. Sediment or foreign particles on surface of pump gasket or closure surface
2. Chipped, torn swollen defective pump gasket.
REMEDY: 1. Clean all foreign particles from pump gasket and closure surface.
2. Remove old gasket and replace with new.
Spray material overflows through pump barrel or pump han le rises when han le
is unlocke .
LOOK FOR: Sediment or foreign particles under check valve or chipped, torn, or swollen
pump check valve.
REMEDY: Remove pump, clean check valve and pump valve seat if necessary.
Hose leaks at tank.
LOOK FOR: 1. oose hose clamp.
2. Cracked hose.
REMEDY: 1. Tighten hose clamp.
2. Replace hose.
Poor spray pattern, partial spray or complete stoppage.
LOOK FOR: 1. Spray extension, nozzle, or shut-off plugged.
REMEDY: 1. Remove nozzle and clean.
2. Remove extension and clean
3. Depressurize tank, remove lever and unscrew retainer from shut-off. Remove
diaphragm and clean inside of shut off. See assembly and disassembly.
Hose leaks at shut-off
LOOK FOR: Swollen, split or faulty hose
REMEDY: Replace hose
Sprayer pumps har
LOOK FOR: Plunger cup dry
REMEDY: Grease plunger cup
Sprayer pump oes not compress air.
LOOK FOR: Damaged plunger cup.
REMEDY: Replace with new pump or rod assembly.
Parts List & Maintenance Manual
Plastic Concrete Sealer an
Form Oil Sprayer Mo el 603
135 Region South Dr, Jackson, GA 30233
www.bgequi .com
800-544-8811• Fax [phone]

Nozzle rips when spray control valve is shut-off.
LOOK FOR: Dirt in shut-off valve or worn out diaphragm.
REMEDY: 1. Depressurize tank. Remove lever and unscrew retainer from shut-off.
2. Remove diaphragm and clean inside of shut-off. Replace diaphragm if swollen
or torn. Replace spring if broken. See assembly and disassembly.
Sprayer tank leaks.
LOOK FOR: Evidence of spray material escaping tank.
REMEDY: Replace tank.
Syphon tube leaks.
LOOK FOR: When spray shut-off valve is opened, tank air pressure is released through nozzle
before tank is empty.
REMEDY: On stainless steel units – replace tank. On plastic unit, replace removable plastic
syphon tube. See hints below for plastic sprayer pump unit.
To release handle
push handle down
to depress coil
spring and turn
handle counter-
clockwise 1/2 turn,
then lift handle.
To dislodge
pump barrel
from cap,
push the 2 ears
forward and
down through
the cap. Make
sure pump cup
is well greased.
Item # Part # Description
1 43000385 Pump Unit (Complete)
2 43000371 Pump Cap
3 43000247 Pump Rod
4 43000601 Pump Barrel Kit
5 42033100 Tip Cap Brass
6 42032150 Fan Spray Tip Brass
6 42032170 Fan Spray Tip Brass (Form Oil Tip)
7 43079776 Straight 18” Brass Extension
7 42045600 Curved 18” Brass Extension
7 42045650 Curved 24” Brass Extension
7 42045660 Curved 36” Brass Extension
8 42037500 Brass Shut-Off Assembly (Complete)
9 42037510 XR Rebuild Gun Kit
10 42037503 Plastic Handle and Gasket
11 42054003 Hose Assembly 48” with 1 clamp
12 43000052 Carry Strap
13 43000148 Parts Kit
To lock handle, push
handle down, to
depress coil spring
and turn handle 1/4
turn clockwise then
allow handle to rise
into lock position.
1
Pump Unit
(Complete)
11
Hose Assembly
7
Extension
4
Pump Barrel Kit
2
Pump Cap
3
Pump Rod
13
Spring
13
Parts Kit
13
Parts Kit
12
Carry Strap
13
Parts Kit
6
Fan Spray Tip
5
Tip Cap
13
Parts Kit
Includes:
Spring
Polypropylene Cup
Grease Pack
Viton®Gasket
Check Valve
Two Stainless Steel Nuts
Disc Cup Galvanized
Backup Washer
Stainless Steel Washer ock
Viton® is a registered trademark of
D pont Performance Elastomers.
10
Plastic Handle
and Gasket
8
Shut-Off Assembly
(Complete)
9
XR Rebuild
Gun Kit