B&R Mobile Panel 40 User manual

Mobile Panel 40/50
User's manual
Version: 1.80 (December 2018)
Model no.: MAMP40.50-ENG
Translation of the original documentation
All values in this manual are current as of its creation. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this
manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly
attributable to the delivery, performance or use of this material. We point out that the software and hardware
designations and brand names of the respective companies used in this document are subject to general trademark,
brand or patent protection.

Table of contents
2 Mobile Panel 40/50 User's manual V1.80
1 General information.................................................................................................. 7
1.1 Manual history.................................................................................................................................................7
1.2 Safety guidelines...........................................................................................................................................10
1.2.1 Intended use............................................................................................................................................10
1.2.2 Protection against electrostatic discharge...............................................................................................10
1.2.2.1 Packaging...........................................................................................................................................10
1.2.2.2 Regulations for proper ESD handling................................................................................................10
1.2.3 Regulations and measures......................................................................................................................10
1.2.4 Transport and storage.............................................................................................................................11
1.2.5 Installation................................................................................................................................................11
1.2.6 Operation................................................................................................................................................. 11
1.2.6.1 Protection against contact with electrical parts................................................................................. 11
1.2.6.2 Ambient conditions - Dust, moisture, aggressive gases....................................................................11
1.2.6.3 Programs, viruses and malicious programs...................................................................................... 11
1.2.7 Environmentally friendly disposal............................................................................................................ 12
1.2.7.1 Separation of materials......................................................................................................................12
1.2.8 Security concept...................................................................................................................................... 12
1.2.9 Third-party updates................................................................................................................................. 12
1.2.10 Administrator accounts.......................................................................................................................... 12
1.3 Organization of notices................................................................................................................................. 13
1.4 Guidelines......................................................................................................................................................13
1.5 Overview........................................................................................................................................................14
2 Technical data......................................................................................................... 15
2.1 Introduction....................................................................................................................................................15
2.1.1 Configuration............................................................................................................................................16
2.2 Complete system.......................................................................................................................................... 17
2.2.1 Construction.............................................................................................................................................17
2.2.1.1 Ergonomics.........................................................................................................................................17
2.2.1.2 Housing.............................................................................................................................................. 17
2.2.1.3 Control and display panel.................................................................................................................. 17
2.2.1.4 Electronics..........................................................................................................................................17
2.2.1.5 Interfaces............................................................................................................................................18
2.2.1.6 Touch screen stylus pen....................................................................................................................18
2.2.2 Enabling devices..................................................................................................................................... 19
2.2.2.1 Functionality....................................................................................................................................... 19
2.2.2.2 Reasonably foreseeable misuse of the enable switch...................................................................... 21
2.2.3 Options.....................................................................................................................................................22
2.2.3.1 Override potentiometer...................................................................................................................... 22
2.2.3.2 Handwheel..........................................................................................................................................22
2.2.3.3 Illuminated pushbutton....................................................................................................................... 22
2.2.3.4 Key switch.......................................................................................................................................... 22
2.2.3.5 Joystick...............................................................................................................................................23
2.2.3.6 Buffer accumulator............................................................................................................................. 23
2.2.4 Stop button.............................................................................................................................................. 24
2.2.5 Membrane keypad...................................................................................................................................25
2.2.5.1 Mobile Panel 40................................................................................................................................. 25
2.2.5.2 Mobile Panel 50................................................................................................................................. 28
2.2.6 Serial number adhesive label..................................................................................................................30
2.3 Individual components.................................................................................................................................. 32
2.3.1 Control device..........................................................................................................................................32
2.3.1.1 5MP040.0381-01................................................................................................................................33
2.3.1.2 5MP040.0381-02................................................................................................................................37
2.3.1.3 5MP050.0653-01................................................................................................................................41
2.3.1.4 5MP050.0653-02................................................................................................................................45
2.3.1.5 5MP050.0653-03................................................................................................................................49
2.3.1.6 5MP050.0653-04................................................................................................................................53

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Mobile Panel 40/50 User's manual V1.80 3
2.3.2 Cables......................................................................................................................................................57
2.3.2.1 Attachment cables..............................................................................................................................57
2.3.2.2 Control cabinet cables....................................................................................................................... 60
3 Commissioning........................................................................................................66
3.1 Commissioning from a safety point of view..................................................................................................66
3.1.1 Proper use of the machine or system.....................................................................................................66
3.2 Operating the Mobile Panel.......................................................................................................................... 67
3.3 Connection.................................................................................................................................................... 68
3.3.1 Attachment shaft......................................................................................................................................68
3.3.2 Installing cables in the attachment shaft.................................................................................................69
3.3.2.1 Tips for opening the attachment shaft...............................................................................................69
3.3.2.2 Notes regarding changes to the attachment shaft............................................................................ 69
3.3.2.3 Note for closing the attachment shaft................................................................................................69
3.3.3 Cable outlet............................................................................................................................................. 69
3.4 Connection examples....................................................................................................................................70
3.4.1 Connection example for stop button....................................................................................................... 70
3.4.2 Connection example for enable switch................................................................................................... 71
3.5 Connecting a Mobile Panel 100/200............................................................................................................ 72
3.5.1 Differences between the Mobile Panel 100/200 and Mobile Panel 40/50...............................................72
3.6 USB interface................................................................................................................................................73
3.7 Key and LED configuration...........................................................................................................................74
3.7.1 Mobile Panel 40...................................................................................................................................... 75
3.7.1.1 Mobile Panel 5MP040.0381-01..........................................................................................................75
3.7.1.2 Mobile Panel 5MP040.0381-02..........................................................................................................75
3.7.2 Mobile Panel 50...................................................................................................................................... 76
3.7.2.1 Mobile Panel 5MP050.0653-01..........................................................................................................76
3.7.2.2 Mobile Panel 5MP050.0653-02..........................................................................................................76
3.7.2.3 Mobile Panel 5MP050.0653-03..........................................................................................................77
3.7.2.4 Mobile Panel 5MP050.0653-04..........................................................................................................77
3.8 Touch screen calibration............................................................................................................................... 78
3.8.1 Windows CE............................................................................................................................................ 78
3.9 Date/Time setting.......................................................................................................................................... 78
3.10 Key configuration........................................................................................................................................ 78
3.11 User tips for increasing the service life of the display................................................................................79
3.11.1 Backlight.................................................................................................................................................79
3.11.1.1 How can the service life of backlights be extended?...................................................................... 79
3.11.2 Image persistence..................................................................................................................................79
3.11.2.1 What causes image persistence?....................................................................................................79
3.11.2.2 How can image persistence be reduced?....................................................................................... 79
3.12 Pixel errors..................................................................................................................................................79
4 Software................................................................................................................... 80
4.1 Windows CE..................................................................................................................................................80
4.1.1 Order data............................................................................................................................................... 80
4.1.2 General information................................................................................................................................. 80
4.1.3 Differences between CE versions (Pro - ProPlus - ProPlusTCAR)........................................................ 80
4.1.4 Installation / Update / Save.....................................................................................................................80
4.1.5 Configuring Windows CE ProPlus Thin Client Automation Runtime (TCAR)..........................................81
4.2 B&R Automation Device Interface (ADI) Control Center..............................................................................82
4.2.1 Functions................................................................................................................................................. 82
4.2.2 Installation................................................................................................................................................83
4.3 B&R Automation Device Interface (ADI) Development Kit...........................................................................84
4.4 B&R Automation Device Interface (ADI) .NET SDK.....................................................................................85
4.5 B&R Key Editor.............................................................................................................................................86
4.6 B&R KCF Editor............................................................................................................................................87

Table of contents
4 Mobile Panel 40/50 User's manual V1.80
5 Standards and certifications..................................................................................88
5.1 List of applicable EC directives and standards............................................................................................ 88
5.1.1 EC directives........................................................................................................................................... 88
5.1.2 Standards.................................................................................................................................................88
5.1.3 Verifying the conformity to machine directives....................................................................................... 88
5.1.4 Verifying conformity with the EMC Directive...........................................................................................88
5.1.5 Other standards.......................................................................................................................................89
5.1.5.1 General procedures and safety principles.........................................................................................89
5.1.5.2 Design of the enabling device........................................................................................................... 89
5.1.5.3 Design of the stop button.................................................................................................................. 89
5.1.5.4 Ergonomics.........................................................................................................................................89
5.1.5.5 Stability and impermeability of the housing....................................................................................... 89
5.1.5.6 Electrical safety and fire protection................................................................................................... 89
5.1.5.7 Requirements for ambient conditions................................................................................................ 90
5.1.5.8 UL testing of industrial control equipment......................................................................................... 90
5.2 European Union directives............................................................................................................................91
5.3 International certifications............................................................................................................................. 92
5.4 Safety technology standards and definitions................................................................................................93
5.4.1 Stop functions per EN 60204-1:2006 (Electrical equipment of machines - Part 1: General require-
ments)................................................................................................................................................................93
5.4.2 Emergency stops per EN 60204-1:2006 (Electrical equipment of machines - Part 1: General require-
ments)................................................................................................................................................................93
5.4.3 Safety categories in accordance with EN ISO 13849-1:2015 (Safety of machinery - Safety-related parts
of control systems - Part 1: General design principles)...................................................................................94
5.4.4 Safety categories in accordance with EN 954-1:1996 (Safety of machinery - Safety-related parts of control
systems - Part 1: General design principles)...................................................................................................95
5.4.5 Selecting the performance level and category per EN ISO 13849-1......................................................96
5.4.6 Restart interlock per EN 1037:1995 (Safety of machinery - Prevention of unexpected startup)............. 97
5.5 Information about MRL 2006/42/EC............................................................................................................. 98
5.5.1 Which devices have to satisfy the new MD?.......................................................................................... 98
5.5.2 Quantitative safety specifications for the stop button and release control device (enabling equipment).. 98
5.5.2.1 Stop button:........................................................................................................................................98
5.5.2.2 Enabling control device (enabling device):........................................................................................98
5.5.3 Relationship between performance level and safety integrity level........................................................ 98
5.5.4 Abbreviations........................................................................................................................................... 99
5.6 Conformity and type certificate................................................................................................................... 100
5.6.1 EC declaration of conformity.................................................................................................................100
5.6.2 EC type examination certificate.............................................................................................................101
6 Accessories........................................................................................................... 102
6.1 USB flash drives......................................................................................................................................... 102
6.1.1 5MMUSB.2048-00................................................................................................................................. 102
6.1.1.1 General information..........................................................................................................................102
6.1.1.2 Order data........................................................................................................................................ 102
6.1.1.3 Technical data..................................................................................................................................102
6.1.1.4 Temperature/Humidity diagram........................................................................................................103
6.1.2 5MMUSB.xxxx-01.................................................................................................................................. 104
6.1.2.1 General information..........................................................................................................................104
6.1.2.2 Order data........................................................................................................................................ 104
6.1.2.3 Technical data..................................................................................................................................104
6.1.2.4 Temperature/Humidity diagram........................................................................................................105
6.2 Protective cover.......................................................................................................................................... 107
6.2.1 5CAMPP.0000-10...................................................................................................................................107
6.2.1.1 General information..........................................................................................................................107
6.2.1.2 Order data........................................................................................................................................ 107
6.2.1.3 Installation........................................................................................................................................ 107
6.2.2 5CAMPP.0001-10...................................................................................................................................108

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Mobile Panel 40/50 User's manual V1.80 5
6.2.2.1 General information..........................................................................................................................108
6.2.2.2 Order data........................................................................................................................................ 108
6.2.2.3 Installation........................................................................................................................................ 108
6.3 Wall mount.................................................................................................................................................. 109
6.3.1 4MPBRA.0000-01.................................................................................................................................. 109
6.3.1.1 General information..........................................................................................................................109
6.3.1.2 Order data........................................................................................................................................ 110
6.3.1.3 Dimensions.......................................................................................................................................110
6.3.1.4 Storing the Mobile Panel device......................................................................................................111
6.4 Connection boxes....................................................................................................................................... 112
6.4.1 4MPCBX.0000-00.................................................................................................................................. 112
6.4.1.1 General information..........................................................................................................................112
6.4.1.2 Order data........................................................................................................................................ 112
6.4.1.3 Interfaces..........................................................................................................................................112
6.4.1.4 Technical data..................................................................................................................................113
6.4.1.5 Safety characteristics....................................................................................................................... 114
6.4.1.6 Dimensions.......................................................................................................................................114
6.4.1.7 Drilling template............................................................................................................................... 114
6.4.1.8 Content of delivery...........................................................................................................................114
6.4.2 4MPCBX.0001-00.................................................................................................................................. 116
6.4.2.1 General information..........................................................................................................................116
6.4.2.2 Order data........................................................................................................................................ 116
6.4.2.3 Technical data..................................................................................................................................116
6.4.2.4 Dimensions.......................................................................................................................................117
6.4.2.5 Drilling template............................................................................................................................... 117
6.4.2.6 Content of delivery...........................................................................................................................117
6.5 Box cable.................................................................................................................................................... 118
6.5.1 5CAMPB.0100-10.................................................................................................................................. 118
6.5.1.1 General information..........................................................................................................................118
6.5.1.2 Order data........................................................................................................................................ 118
6.5.1.3 Technical data..................................................................................................................................118
6.5.1.4 Cable pinout..................................................................................................................................... 119
6.6 MP40/50 buffer accumulator.......................................................................................................................121
6.6.1 5MPBAT.0000-00.................................................................................................................................. 121
6.6.1.1 General information..........................................................................................................................121
6.6.1.2 Order data........................................................................................................................................ 121
6.6.1.3 Technical data..................................................................................................................................121
6.7 Touch screen stylus pen............................................................................................................................. 123
6.7.1 5AC900.1100-01.................................................................................................................................... 123
6.7.1.1 General information..........................................................................................................................123
6.7.1.2 Order data........................................................................................................................................ 123
6.8 HMI Drivers & Utilities DVD........................................................................................................................124
6.8.1 5SWHMI.0000-00.................................................................................................................................. 124
6.8.1.1 General information..........................................................................................................................124
6.8.1.2 Order data........................................................................................................................................ 124
6.8.1.3 Contents (V2.20).............................................................................................................................. 124
7 Servicing/Maintenance..........................................................................................127
7.1 Cleaning...................................................................................................................................................... 127
7.2 Installing the buffer accumulator.................................................................................................................128
Appendix A .............................................................................................................. 129
A.1 Stop button................................................................................................................................................. 129
A.2 Enable switch..............................................................................................................................................130
A.3 Chemical resistance................................................................................................................................... 131
A.3.1 Test description..................................................................................................................................... 131
A.3.1.1 Test 1............................................................................................................................................... 131

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6 Mobile Panel 40/50 User's manual V1.80
A.3.1.2 Test 2............................................................................................................................................... 131
A.3.2 Test results............................................................................................................................................ 131
A.3.3 Touch screen - Tested by manufacturer...............................................................................................136
A.4 Viewing angles............................................................................................................................................137
A.5 Abbreviations.............................................................................................................................................. 137
A.6 Glossary...................................................................................................................................................... 138

General information
Mobile Panel 40/50 User's manual V1.80 7
1 General information
Information:
This document is not intended for end customers! The safety guidelines required for end customers
must be incorporated into the operating instructions for end customers in the respective national lan-
guage by the machine manufacturer or system provider.
1.1 Manual history
Version Date Change
0.10 Preliminary October 2006 •First version
1.00 2007-02-13 •Updated 3 "Commissioning" on page 66, 4 "Software" on page 80, 5 "Standards and certifications"
on page 88, 6 "Accessories" on page 102 and 7 "Servicing/Maintenance" on page 127.
•Completed 2 "Technical data" on page 15.
1.10 2007-03-26 •Discontinued USB flash drive 5MMUSB.0256-00 and USB flash drive 5MMUSB.1024-00.
•Updated model numbers of control devices.
•Moved connection box and box cable to 6 "Accessories".
•Revised 5 "Standards and certifications".
•Updated images.
•Updated Windows CE order numbers.
•Updated description of "Attachment cables" on page 57.
•Changed emergency switch-off to stop button.
1.20 2007-04-18 •Revised introduction.
•Revised section "Complete system" on page 17.
•Revised figures.
•Revised technical data of the complete system and individual components.
•Changed membrane keypad description.
•Updated "Storing the Mobile Panel device" on page 111.
•Updated "Connecting a Mobile Panel 100/200" on page 72.
•Revised section "USB interface" on page 73.
•Revised 4 "Software".
•Revised 6 "Accessories".
•Updated section "Viewing angles" on page 137.
•Updated section 7 in "Connection example for stop button" on page 70.
•Updated 1 "General information".
1.30 2007-07-18 •Updated section "Serial number adhesive label" on page 30.
•Updated technical data of the devices (ambient temperatures, humidity, sea level)
•Updated "Temperature/Humidity diagram" on page 36.
•Revised technical data of control devices (Ethernet controllers).
•Revised brief description of devices in the model number overview.
•Revised technical data of 5CAMPH.0xxx-30 attachment cables.
•Updated new Windows CE model numbers and revised section "Windows CE" on page 80.
•Updated section "Touch screen calibration" on page 78.
•Updated information about temperature/humidity diagrams.
•Added note in appendix.
1.40 2007-10-17 •Changed viewing angle definition (a, b, c, d changed to R, L, U, D).
•Updated information to avoid screen burn-in.
•Updated ADI Control Center description (see section "B&R Automation Device Interface (ADI) Control
Center" on page 82).
•Updated information for touch screen calibration.
•Updated information about loop resistance of stop circuits.
•Updated section "Date/Time setting" on page 78.
•Revised index.
•Updated section "B&R Key Editor".
•Updated section "Key configuration" on page 78.
•Updated Windows CE description (see section "Windows CE" on page 80).
•Updated section "Configuring Windows CE ProPlus Thin Client Automation Runtime (TCAR)" on page
81.
1.41 2007-11-06 •Changed structure of the "Serial number adhesive label" on page 30.
•Replaced API with ADI (Automation Device Interface).
•Removed UL approval for robotics applications (UL 1740:1998).
Table 1: Manual history

General information
8 Mobile Panel 40/50 User's manual V1.80
Version Date Change
1.42 2008-01-28 •Corrected manual version number error in page footnote.
•Updated warning notice for the Tab. 49 "Overview of safety categories" on page 95.
•Textual changes in 5 "Standards and certifications"
Replaced EN 418 with EN ISO 13850.
Replaced EN 775 with EN ISO 10218-1.
Replaced EN 60204 with EN 60204-1.
Replaced 89/336/EEC with 2004/108/EC.
Changed EN 60204-1/11.98 to EN 60204-1:2006.
Changed EN 951-1/03.97 to EN 954-1:1996.
Changed EN 1037/04.96 to EN 1037:1995.
Corrected date of issue for some standards.
1.43 2008-03-28 •Corrected positioning error of figure "5CAMPC.0020-10" on page 60.
•Updated preconfiguration of membrane keypads (see "Mobile Panel 40" on page 25 and "Mobile Panel
50" on page 28).
1.44 2008-09-05 •Corrected spelling and grammar errors.
•Updated "MP40/50 buffer accumulator" on page 121.
•Updated "Installing the buffer accumulator" on page 128.
1.50 2009-02-11 •Moved section "B&R Key Editor" from Software to Appendix A.
•Corrected connector pinout on page 58.
•Corrected error in Fig. 42 "Attachment shaft" on page 68.
•Updated figures for typical topologies (previously application examples).
•Added small MP connection box in 6 "Accessories" section of 6.4.2 "4MPCBX.0001-00" on page 116.
•Updated section "Environmentally friendly disposal" on page 12 in 1 "General information".
•Updated key matrix numbering of individual keys.
•Removed scope of delivery of USB flash drive.
•Corrected supply circuit fuse specification from 1.5 A to 3.15 A.
•Corrected model numbers of control cabinet cables, see 2.3.2.2.1.2 "Order data" and "Order data" on
page 63.
•Updated differences between WinCE versions.
•Changed technical data of the displays.
1.55 2009-05-08 •Corrected pinout of power supply wires of control cabinet cable 5CAMPC.0020-11.
•Changed Fig. 35 "5CAMPH.0xxx-30 - Cable pinout for attachment cables" on page 58, Fig. 37 "5CAM-
PC.0020-10 - Control cabinet cable - Pinout" on page 61 and Fig. 40 "5CAMPC.0020-11 - Control
cabinet cable - Pinout" on page 64. The front view of the connectors is now shown in the figures; in
previous versions, the connectors were shown from behind.
•Updated section 2.1.1 "Configuration" on page 16.
1.60 2009-11-19 •Updated/Adjusted requirements regarding Machinery Directive 2006/42/EC, EN ISO 13849-1, ZT 05.
•Updated information about the stop button and enable switch in "Stop button" on page 129 and "Enable
switch" on page 130 in A "Appendix A".
•Corrected Fig. 37 "5CAMPC.0020-10 - Control cabinet cable - Pinout" on page 61 and figure Fig. 40
"5CAMPC.0020-11 - Control cabinet cable - Pinout" on page 64.
•Updated section "User tips for increasing the service life of the display" on page 79 in chapter 3 "Com-
missioning".
•Updated section "Stop button" on page 24.
•Updated section "Chemical resistance" on page 131.
•Updated section "Connection example for enable switch" on page 71.
•Updated section "Touch screen stylus pen" on page 123 in 6 "Accessories".
•Updated information about the "B&R Key Editor" on page 86.
•Updated information in section "Differences between CE versions (Pro - ProPlus - ProPlusTCAR)" on
page 80.
1.61 2009-12-16 •Updated serial number adhesive label.
1.65 2009-12-21 •Renamed section "Serial number adhesive label" to "Nameplate", see "Serial number adhesive label" on
page 30.
•Removed warning on page 95.
•Removed column "Safety integrity level - SIL (per IEC 61508-1)" of "Overview of safety categories" on
page 94 and "Overview of safety categories" on page 95.
•Changed information text in section 5.4.4 "Safety categories in accordance with EN 954-1:1996 (Safety
of machinery - Safety-related parts of control systems - Part 1: General design principles)" on page 95.
•Changed information or contents in section 5.5 "Information about MRL 2006/42/EC" on page 98.
•Corrected values in Tab. 52 "EN ISO 13849-1:2015, table 3 - Performance levels (PL)" on page 99.
•Changed definition of the performance level in Tab. 53 "Abbreviations" on page 99.
•Changed term "EC conformity certificate" to "EC declaration of conformity", see "EC declaration of con-
formity" on page 100.
•Changed term "type examination certificate" to "EC type examination certificate", see "EC type examina-
tion certificate" on page 101.
Table 1: Manual history

General information
Mobile Panel 40/50 User's manual V1.80 9
Version Date Change
1.66 2010-02-01 •Updated section 5.6.1 "EC declaration of conformity" on page 100.
•Updated section 5.6.2 "EC type examination certificate" on page 101.
1.70 2013-05-22 •Changed section "Organization of notices" on page 13. Updated descriptions for cautions and warn-
ings.
•Revised section "USB flash drives" on page 102 (removed 5MMUSB.0256-00, 5MMUSB.0512-00 and
5MMUSB.1024-00; updated 5MMUSB.2048-01).
•Revised section 6.2 "Protective cover" on page 107.
•Updated and moved "HMI Drivers & Utilities DVD" from appendix A to "Accessories".
•Removed section "Preventing screen burn-in on LCD/TFT monitors" from chapter 7 "Service and main-
tenance".
•Moved "B&R Key Editor" from appendix A to Software.
•Revised "B&R Automation Device Interface (ADI) Control Center" on page 82.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 84.
•Changed section "Adhesive labels" to "Serial number adhesive label" and revised it.
•Revised Fig. 50 "Keys and LEDs in the matrix" on page 74.
•Moved "Wall mount" from Technical data to Accessories.
•Updated the following sections in 3 "Commissioning": "User tips for increasing the service life of the
display" on page 79, "Pixel errors" on page 79.
•Revised entire manual according to current formatting standards.
1.71 2013-11-12 •Revised section "Recommended monitoring devices" and renamed to "Connection examples".
•Revised section "Stop button" on page 129. A different stop button is installed on MP50 devices with
revision J0 or later.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 85 to V2.00.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 84 to V3.60.
•Updated "HMI Drivers & Utilities DVD" on page 124 to version 2.20.
•Updated B&R USB flash drive 5MMUSB.4096-01, see "5MMUSB.xxxx-01" on page 104.
1.80 2018-12-05 •Updated section "B&R KCF Editor" on page 87.
•Removed figure index, table index, model number index, index and register markings.
•Updated approved fuse per UL 248 in section Commissioning from a safety point of view as well as a
reference to this note in the technical data under Control device.
Table 1: Manual history

General information
10 Mobile Panel 40/50 User's manual V1.80
1.2 Safety guidelines
1.2.1 Intended use
Programmable logic controllers, operating and monitoring devices (such as industrial PCs, Power Panels, Mobile
Panels, etc.) as well as the uninterruptible power supply from B&R have been designed, developed and manufac-
tured for normal use in industry. They have not been designed, developed and manufactured for use that involves
fatal risks or hazards that could result in death, injury, serious physical harm or other loss without the assurance of
exceptionally stringent safety precautions. In particular, this includes the use of these systems to monitor nuclear
reactions in nuclear power plants, flight control systems, air traffic control, the control of mass transport vehicles,
medical life support systems and the control of weapon systems.
1.2.2 Protection against electrostatic discharge
Electrical assemblies that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
1.2.2.1 Packaging
•Electrical assemblies with housing
... Do not require special ESD packaging but must be handled properly (see "Electrical assemblies with
housing").
•Electrical assemblies without housing
... Are protected by ESD-suitable packaging.
1.2.2.2 Regulations for proper ESD handling
Electrical assemblies with housing
•Do not touch the connector contacts of connected cables.
•Do not touch the contact tips on circuit boards.
Electrical assemblies without housing
The following applies in addition to "Electrical assemblies with housing":
•All persons handling electrical assemblies and devices in which electrical assemblies are installed must
be grounded.
•Assemblies are only permitted to touched on the narrow sides or front plate.
•Always place assemblies on suitable surfaces (ESD packaging, conductive foam, etc.). Metallic surfaces
are not suitable surfaces!
•Assemblies must not be subjected to electrostatic discharges (e.g. due to charged plastics).
•A minimum distance of 10 cm from monitors or television sets must be maintained.
•Measuring instruments and devices must be grounded.
•Test probes of floating potential measuring instruments must be discharged briefly on suitable grounded
surfaces before measurement.
Individual components
•ESD protective measures for individual components are implemented throughout B&R (conductive floors,
shoes, wrist straps, etc.).
•The increased ESD protective measures for individual components are not required for handling B&R
products at customer locations.
1.2.3 Regulations and measures
Electronic devices are generally not failsafe. If the programmable logic controller, operating or control device or
uninterruptible power supply fails, the user is responsible for ensuring that connected devices, such as motors,
are brought to a safe state.
When using programmable logic controllers as well as when using operating and monitoring devices as control
systems in conjunction with a Soft PLC (e.g. B&R Automation Runtime or similar product) or Slot PLC (e.g. B&R
LS251 or similar product), the safety measures that apply to industrial controllers (protection by protective equip-
ment such as emergency stops, etc.) must be observed in accordance with applicable national and international
regulations. This also applies to all other connected devices, such as drives.

General information
Mobile Panel 40/50 User's manual V1.80 11
All work such as installation, commissioning and servicing are only permitted to be carried out by qualified person-
nel. Qualified personnel are persons who are familiar with the transport, installation, assembly, commissioning and
operation of the product and have the appropriate qualifications for their job (e.g. IEC 60364). National accident
prevention regulations must be observed.
The safety guidelines, information about connection conditions (nameplate and documentation) and limit values
specified in the technical data must be read carefully before installation and commissioning and must be strictly
observed.
1.2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical stress, temperature,
humidity, aggressive atmosphere).
1.2.5 Installation
•The devices are not ready for use and must be installed and wired according to the requirements of this
documentation in order to comply with EMC limit values.
•Installation must be carried out according to the documentation using suitable equipment and tools.
•Devices are only permitted to be installed by qualified personnel when the power is switched off. The control
cabinet must first be disconnected from the power supply and secured against being switched on again.
•General safety regulations and national accident prevention regulations must be observed.
•The electrical installation must be carried out in accordance with relevant regulations (e.g. wire cross sec-
tion, fuse protection, protective ground connection).
1.2.6 Operation
1.2.6.1 Protection against contact with electrical parts
In order to operate programmable logic controllers, operating and monitoring devices and the uninterruptible power
supply, it is necessary for certain components to carry dangerous voltages over 42 VDC. Touching one of these
components can result in a life-threatening electric shock. There is a risk of death, serious injury or damage to
property.
Before switching on the programmable logic controllers, operating and monitoring devices and uninterruptible pow-
er supply, it must be ensured that the housing is properly connected to ground potential (PE rail). The ground
connection must also be made if the operating and monitoring device and uninterruptible power supply are only
connected for testing purposes or only operated for a short time!
Before switching on, live parts must be safely covered. All covers must be kept closed during operation.
1.2.6.2 Ambient conditions - Dust, moisture, aggressive gases
The use of operating and monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels, etc.) and uninter-
ruptible power supplies in dusty environments must be avoided. This can otherwise lead to dust deposits that affect
the functionality of the device, especially in systems with active cooling (fans), which may no longer guarantee
sufficient cooling.
The presence of aggressive gases in the environment can also result in malfunctions. In combination with high
temperature and relative humidity, aggressive gases – for example with sulfur, nitrogen and chlorine components
– trigger chemical processes that can very quickly impair or damage electronic components. Blackened copper
surfaces and cable ends in existing installations are indicators of aggressive gases.
When operated in rooms with dust and condensation that can endanger functionality, operating and monitoring
devices such as Automation Panels or Power Panels are protected on the front against the ingress of dust and
moisture when installed correctly (e.g. cutout installation). The back of all devices must be protected against the
ingress of dust and moisture, however, or the dust deposits must be removed at suitable intervals.
1.2.6.3 Programs, viruses and malicious programs
Any data exchange or installation of software using data storage media (e.g. floppy disk, CD-ROM, USB flash
drive, etc.) or via networks or the Internet poses a potential threat to the system. It is the user's own responsibility to
avert these dangers and to take appropriate measures such as virus protection programs, firewalls, etc. to protect
against them and to use only software from trustworthy sources.

General information
12 Mobile Panel 40/50 User's manual V1.80
1.2.7 Environmentally friendly disposal
All programmable logic controllers, operating and monitoring devices and uninterruptible power supplies from B&R
are designed to have as little impact on the environment as possible.
1.2.7.1 Separation of materials
To ensure that devices can be recycled in an environmentally friendly manner, it is necessary to separate out the
different materials.
Component Disposal
Programmable logic controllers
Operating and monitoring devices
Uninterruptible power supply
Batteries and accumulators
Cables
Electronics recycling
Cardboard/Paper packaging Paper/Cardboard recycling
Plastic packaging material Plastics recycling
Table 2: Environmentally friendly disposal
Disposal must be carried out in accordance with applicable legal regulations.
1.2.8 Security concept
To secure plants, systems, machines and networks against cyber threats, it is required to implement (and contin-
uously maintain) a holistic security concept that is state of the art. B&R products and solutions are only one com-
ponent of such a concept.
The user is responsible for preventing unauthorized access to plants, systems, machines and networks. Systems,
machines and components should only be connected to the corporate network or Internet if and only to the extent
necessary and if appropriate protective measures (e.g. use of firewalls and network segmentation) have been
taken.
B&R products and solutions are constantly being further developed to make them even more secure. B&R expressly
recommends that updates be performed as soon as the corresponding updates are available and that only current
product versions be used. Using outdated or no longer supported versions can increase the risk of cyber threats.
1.2.9 Third-party updates
This product includes third-party software (drivers, etc.). B&R only assumes warrants for updates/patches to third-
party software if they have been officially released by B&R. Otherwise, updates/patches are performed at your
own risk.
1.2.10 Administrator accounts
A user with administrator rights has extensive options for accessing and manipulating the system.
Therefore, make sure that administrator accounts are adequately secured in order to prevent unauthorized
changes. To do this, use secure passwords and a standard user account for regular operation. Additional measures
such as the use of security policies must be applied as needed.

General information
Mobile Panel 40/50 User's manual V1.80 13
1.3 Organization of notices
Safety notices
Contain only information that warns of dangerous functions or situations.
Signal word Description
Danger! Failure to observe these safety guidelines and notices will result in death, severe injury or substantial damage to property.
Warning! Failure to observe these safety guidelines and notices can result in death, severe injury or substantial damage to property.
Caution! Failure to observe these safety guidelines and notices can result in minor injury or damage to property.
Notice! Failure to observe these safety guidelines and notices can result in damage to property.
Table 3: Organization of safety notices
General notices
Contain useful information for users and instructions for avoiding malfunctions.
Signal word Description
Information: Useful information, application tips and instructions for avoiding malfunctions.
Table 4: Organization of general notices
1.4 Guidelines
European dimension standards apply to all dimension diagrams.
All dimensions in mm.
Unless otherwise specified, the following general tolerances apply:
Nominal dimension range General tolerance per
DIN ISO 2768 medium
Up to 6 mm ±0.1 mm
Over 6 to 30 mm ±0.2 mm
Over 30 to 120 mm ±0.3 mm
Over 120 to 400 mm ±0.5 mm
Over 400 to 1000 mm ±0.8 mm
Table 5: Nominal dimension ranges

General information
14 Mobile Panel 40/50 User's manual V1.80
1.5 Overview
Model number Short description Page
Accessories
4MPBRA.0000-01 MP40/50 wall mount. 110
4MPCBX.0000-00 Mobile Panel connection box - For cables with push-pull circular connectors 112
4MPCBX.0001-00 Mobile Panel small connection box - For cables with push-pull circular connectors 116
5AC900.1100-01 Mobile Panel touch screen stylus pen - 5 pcs. - For MP40/50/7100 123
5CAMPB.0100-10 Mobile Panel box cable - With wire end sleeves - With connector contacts 118
5CAMPP.0000-10 Protective cover for Mobile Panel cables with circular connector. 107
5CAMPP.0001-10 Protective cover for Mobile Panel control cabinet cables with circular connector. 108
5MPBAT.0000-00 MP40/50 buffer accumulator 121
Attachment cables
5CAMPH.0018-30 MP40/50 attachment cable with push-pull circular connector, 1.8 m 57
5CAMPH.0050-30 MP40/50 attachment cable with push-pull circular connector, 5 m 57
5CAMPH.0100-30 MP40/50 attachment cable with push-pull circular connector, 10 m 57
5CAMPH.0150-30 MP40/50 attachment cable with push-pull circular connector, 15 m 57
5CAMPH.0200-30 MP40/50 attachment cable with push-pull circular connector, 20 m 57
Control cabinet cables
5CAMPC.0020-10 Mobile Panel control cabinet cable - Push-Pull circular connector - Ethernet crossover - 2 m 60
5CAMPC.0020-11 Mobile Panel control cabinet cable - Push-Pull circular connector - Ethernet straight-through - 2 m 63
Other
5SWHMI.0000-00 HMI Drivers & Utilities DVD 124
System units
5MP040.0381-01 Mobile Panel MP40, 3.8" QVGA LCD m display, Intel PXA 270 processor, 256 MB DRAM, 128 MB flash memory,
ETH 10/100, USB 1.1, 51 system keys, stop button, 2 integrated 3-position enable switches, handle. Order
cables and operating system separately.
33
5MP040.0381-02 Mobile Panel MP40, 3.8" QVGA LCD m display, Intel PXA 270 processor, 256 MB DRAM, 128 MB flash memory,
ETH 10/100, USB 1.1, 51 system keys, stop button, handwheel, key switch, 2 integrated 3-position enable
switches, handle. Order cables and operating system separately.
37
5MP050.0653-01 Mobile Panel MP50, 6.5" VGA TFT color display with touch screen (analog resistive), Intel PXA 270 processor,
256 MB DRAM, 128 MB flash memory, ETH 10/100, USB 1.1, 31 system keys, stop button, handwheel, push-
button, 2 integrated 3-position enable switches, handle. Delivered as an assembly (order cables and operating
system separately).
41
5MP050.0653-02 Mobile Panel MP50, 6.5" VGA TFT color display with touch screen (analog resistive), Intel PXA 270 processor,
256 MB DRAM, 128 MB flash memory, ETH 10/100, USB 1.1, 31 system keys, stop button, joystick, key switch,
2 integrated 3-position enable switches, handle. Delivered as an assembly (order cables and operating system
separately).
45
5MP050.0653-03 Mobile Panel MP50, 6.5" VGA TFT color display with touch screen (analog resistive), Intel PXA 270 processor,
256 MB DRAM, 128 MB flash memory, ETH 10/100, USB 1.1, 31 system keys, stop button, handwheel, override
potentiometer, 2 integrated 3-position enable switches, handle. Delivered as an assembly (order cables and
operating system separately).
49
5MP050.0653-04 Mobile Panel MP50, 6.5" VGA TFT color display with touch screen (analog resistive), Intel PXA 270 processor,
256 MB DRAM, 128 MB flash memory, ETH 10/100, USB 1.1, 31 system keys, stop button, handwheel, key
switch, 2 integrated 3-position enable switches, handle. Delivered as an assembly (order cables and operating
system separately).
53
USB accessories
5MMUSB.2048-00 USB 2.0 flash drive 2048 MB 102
5MMUSB.2048-01 USB 2.0 flash drive 2048 MB B&R 104
5MMUSB.4096-01 USB 2.0 flash drive 4096 MB B&R 104
Windows CE 5.0
5SWWCE.0524-ENG Microsoft OEM Windows CE 5.0 Professional, English; for Mobile Panel MP40. 80
5SWWCE.0525-ENG Microsoft OEM Windows CE 5.0 Professional, English; for Mobile Panel MP50. 80
5SWWCE.0624-ENG Microsoft OEM Windows CE 5.0 Professional Plus, English, for Mobile Panel MP40. 80
5SWWCE.0625-ENG Microsoft OEM Windows CE 5.0 Professional Plus, English, for Mobile Panel MP50. 80
5SWWCE.0724-ENG Microsoft OEM Windows CE 5.0 Professional plus, English; Terminal Client Automation Runtime for Mobile
Panel MP40.
80
5SWWCE.0725-ENG Microsoft OEM Windows CE 5.0 Professional, English; Automation Runtime terminal client for Mobile Panel
MP50.
80

Technical data
Mobile Panel 40/50 User's manual V1.80 15
2 Technical data
2.1 Introduction
The Mobile Panel is a portable operating and display device featuring a rugged design and Windows CE-compat-
ible electronics. Equipped with a powerful processor and Ethernet, the Mobile Panel is optimally suited for many
different applications (see "Proper use of the machine or system" on page 66).
Depending on the variant, Mobile Panel devices can have a 3.8" QVGA grayscale display without a touch screen
or a 6.5" VGA color display with a touch screen.
Onboard flash blocks are available on the Mobile Panel in place of rotating mass storage devices that are not
suitable for use in harsh operating environments (e.g. diskettes and hard disks). The Mobile Panel offers a Windows
CE platform for executing applications.
In addition, it is possible to connect the Mobile Panel to a Windows NT, Windows 2000 or Windows XP server
as a RDP (Remote Desktop Protocol) client or use it to access Automation Runtime-based Visual Components
applications as a VNC (Virtual Network Computing) viewer.
By including optional operating and control elements, the Mobile Panel can be easily adapted to any particular
application.

Technical data
16 Mobile Panel 40/50 User's manual V1.80
2.1.1 Configuration
Control cabinet cables
Mobile Panel 40/50
Mobile Panel devices
5CAMPH.0018-30
5CAMPH.0050-30
5CAMPH.0100-30
5CAMPH.0150-30
5CAMPH.0200-30
Attachment cables
5CAMPC.0020-10
5CAMPC.0020-11
Optional components
Required components
5CAMPB.0100-10
4MPCBX.0000-00
Connection box
Box cable
4MPCBX.0001-00
Small connection box
or
Figure 1: Mobile Panel selection guide
The attachment cable for the Mobile Panel 40/50 is available in various lengths (5CAMPH.xxxx-30). Once the
desired cable length has been selected, there are 2 variants to choose from:
•Direct cable connection to the control cabinet (5CAMPC.0020-10 or 5CAMPC.0020-11) with optional small
connection box (4MPCBX.0001-00)
•Large connection box (4MPCBX.0000-00) and corresponding box cable (5CAMPB.0100-10)

Technical data
Mobile Panel 40/50 User's manual V1.80 17
2.2 Complete system
2.2.1 Construction
Mobile Panel devices are wired systems, i.e. they are connected to the control cabinet using a cable. The following
individual components are needed for operation:
•Control device including handle
•Attachment cables
Control device
Attachment cables
Figure 2: Construction
2.2.1.1 Ergonomics
•Functional multigrip
•Round housing
•Various handling positions
•Left- and right-handed operation
•Desktop operation
•Wall mount operation
•Cable outlet position (on handle) easily adjustable to left or right side of housing
•Easy-to-read display
2.2.1.2 Housing
•Vibration- and shock-resistant
•Housing made from non-flammable material (UL 94V-0), impact-resistant with protection against water,
cleaning agents (alcohol and surfactants), oils, cutting oils (drilling oils), grease and lubricants
•Double-walled, extremely rugged housing. Drop-tested from height of 1.5 m onto industrial floor.
2.2.1.3 Control and display panel
•Membrane keys with mechanical pressure point
•4 (on MP40) or 7 (on MP50) LED status indicators
•Buzzer
2.2.1.4 Electronics
•CPU Intel PXA270/416 MHz
•Memory expansion:
°SDRAM: 256 MB
°FLASH: 128 MB

Technical data
18 Mobile Panel 40/50 User's manual V1.80
2.2.1.5 Interfaces
•Ethernet (10/100 Mbit)
•USB host for connecting various USB flash drives (with protective cover to ensure IP65 protection when
closed)
•USB client in cable duct (debug and ActiveSync device)
2.2.1.6 Touch screen stylus pen
The touch screen stylus pen is easy to access on the right side of the Mobile Panel touch screen housing.
Figure 3: Touch screen stylus pen

Technical data
Mobile Panel 40/50 User's manual V1.80 19
2.2.2 Enabling devices
Enable switch Enable switch
Figure 4: Enabling devices
The Mobile Panel is equipped with two enable switches that are arranged on both sides of the device. It allows both
left- and right-handed operation. Both enable switches are connected in parallel and have the exact safe effect on
the shared safety circuits in the attachment cable. Only one enable switch must be enabled. The enable switch
consists of a three-position control element and separate evaluation electronics. An important feature is the uniform
dual-circuit design that spans everything from the control elements to the connection terminals. The evaluation
circuits have been implemented using various technologies and switching circuitry. The electronic design of the
switching contacts means that their service life remains independent of the load up to their rated values (resistive,
inductive and capacitive).
Enable switch elements are protected against reverse polarity. The outputs of both circuits are protected against
short circuit and overload:
•Circuit 1: Thermal protective circuit
•Circuit 2: Foldback characteristic curve
2.2.2.1 Functionality
The control element is composed of two symmetrically arranged rocker switches, the position of which is determined
using electrical sensing devices before being passed on to the evaluation electronics.
The enable switch can have three different switch positions:
Switch position Function Enable switch Switching contact
1 Zero position Not actuated Off (opened)
2 Enable Actuated On (closed)
3 Panic Fully actuated Off (opened)
Table 6: Enable switch positions
wird nicht betätigt wird betätigt
Null Zustimmung Panik
Null Zustimmung Panik
Kanal 1
Kanal 2
wird durchgedrückt
Figure 5: Possible enable switch positions
Warning!
The enable switch must be tested periodically (every 6 months) by switching it to the panic position.
This test must be performed to determine whether the panic position is functional.
Information:
Only one enable switch must be actuated for the monitoring device to determine that the switch posi-
tion is in order.
Positions "Zero" and "Panic" must trigger a category 0 or 1 stop command.
2.2.2.1.1 Zero position
When not actuated, the enable switch returns to the zero position (not enabled).

Technical data
20 Mobile Panel 40/50 User's manual V1.80
Switch position
Zero Time
Enable
Panic
Figure 6: Enable switch - Zero position
2.2.2.1.2 Enable
Position "Enable" is the normal operating mode for the enable switch. In this position, it is possible to initiate an
axis movement by subsequently pressing a direction key, for example.
When actuated, the enable switch moves from position "Zero" to position "Enable". When released, it returns to
position "Zero".
Switch position
Zero Time
Enable
Release
Enable
Panic
Figure 7: Enable switch - Enable
2.2.2.1.3 Panic
If the enable switch is fully actuated (position "Enable" to position "Panic") and released, then the switch will return
to position "Zero" by skipping over position "Enable".
Schalterstellung
Null Zeit
Durchdrücken
Zustimmen
Loslassen
Zustimmung
Panik
Figure 8: Enable switch - Panic
Safety category 3 PL d can be achieved per EN ISO 13849-1:2008 by implementing the enabling device with 2
circuits and suitable monitoring for short circuits and cross faults of these circuits.
Safety category 3 PL d means that 1 fault is not permitted to lead to a loss of safety and whenever reasonably
practicable, the individual fault is detected.
Connection examples "Connection example for stop button" on page 70 and "Connection example for enable
switch" on page 71 show how safety category 3 PL d can be achieved with the Mobile Panel and its safety-
related components. It is important to note that the entire concept of the machine must be designed for this.
Simultaneity monitoring by the monitoring device is required because otherwise an undetected accumulation of
errors could occur that would lead to a loss of safety:
Example:
If one channel of the enabling equipment switches to "Enabled" due to an error and, after an unspecified amount
of time, another error causes the second channel to also switch to "Enabled", then the enable switch would no
longer be able to cut off the system.
EN 60204-1 also stipulates that the enabling device must be connected to a category 0 or 1 stop, i.e. that the
energy must be cut off.