Bosch B6512 User manual

Control panels
B6512/B5512/B4512/B3512 (B5512E/B4512E/B3512E)
en UL Installation manual

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Bosch Security Systems B.V. UL Installation manual 2019-12 | 10 | F.01U.287.185
Table of contents
1Introduction 4
1.1 About documentation 4
1.1.1 Related documentation 4
1.2 Bosch Security Systems, Inc. product manufacturing dates 5
2System overview 6
2.1 Parts list 6
2.2 Control panel capacities 6
3Control panel installation 7
3.1 Installing the enclosure and wiring label 7
3.2 Installing the control panel 7
3.2.1 Earth ground 9
3.2.2 OUTPUT A jumper 9
3.3 Control panel to module wiring overview 9
4Power supply 11
4.1 Primary (AC) power 11
4.2 Secondary (DC) power 11
4.2.1 Install the battery 11
4.2.2 Battery maintenance 13
4.2.3 Battery supervision 13
4.2.4 Battery discharge and recharge schedule 13
4.3 B520 aux power supply 13
4.3.1 SDI2 address settings 14
4.3.2 Supervision 14
4.3.3 Auxiliary power supply trouble conditions 14
4.3.4 Installation and control panel wiring (B520) 14
4.3.5 Powered device and battery wiring 16
5On-board outputs 19
5.1 Circuit protection 19
5.2 Total available power 19
5.3 Open collector outputs 20
6Control panel board overview 21
7System wiring diagrams 22
7.1 System wiring overview 22
7.2 Battery lead supervision wiring 23
7.3 2-wire smoke wiring (B201) 24
7.4 2-wire smoke wiring (D125B) 25
7.5 Input point wiring, dual EOL resistor circuit style 26
7.6 Notification appliance circuit wiring 26
7.7 Keyswitch wiring 28
7.8 SDI2 devices general system wiring 28
7.8.1 SDI2 bus wiring recommendations 29
7.9 Wiring label 32
8Specifications 33
8.1 Wire requirements 34

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2019-12 | 10 | F.01U.287.185 UL Installation manual Bosch Security Systems B.V.
1 Introduction
This section includes an introduction to documents for this product and other document-
related instructions.
1.1 About documentation
This document has instructions for a trained installer to install, configure, and operate this
control panel, and optional peripheral devices.
(Bosch Security Systems, Inc. recommends that installers follow good wiring practices such as
those described in NFPA 731, Standard for the Installation of Electronics Premises Security
Systems.)
Throughout this document, the words “control panel” refer to all control panels covered by
this document (B6512/B5512/B5512E/B4512/B4512E/B3512/B3512E).
Notifications
This document uses Notices, Cautions, and Warnings to draw your attention to important
information.
Notice!
These include important notes for successful operation and programming of equipment, or
indicate a risk of damage to the equipment or environment.
!
Caution!
These indicate a hazardous situation which, if not avoided, could result in minor or moderate
injury.
!
Warning!
These indicate a hazardous situation which, if not avoided, could result in death or serious
injury.
Copyright
This document is the intellectual property of Bosch Security Systems, Inc. and is protected by
copyright. All rights reserved.
Trademarks
All hardware and software product names used in this document are likely to be registered
trademarks and must be treated accordingly.
1.1.1 Related documentation
Control panel documents
Control Panels (B6512/B5512/B4512/B3512) Release Notes*
Control Panels (B6512/B5512/B4512/B3512) Installation Manual+
Control Panels (B9512G/B8512G/B6512/B5512/B4512/B3512) Operation Manual* +
Control Panels (B5512/B4512/B3512) Program Entry Guide+
Control Panel (B6512) Program Entry Guide
Control Panels (B6512/B5512/B4512/B3512) UL Installation Manual* +

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Control Panels (B6512/B5512/B4512/B3512) SIA Quick Reference Guide* +
Control Panels (B9512G/B8512G/B6512/B5512/B4512/B3512) ULC Installation Manual*
*Shipped with the control panel.
+Located on the documentation CD shipped with the control panel.
Keypad documents
Basic Keypad (B915) Installation Guide*
Two-line Alphanumeric Keypad (B920) Installation Guide*
Two-line Capacitive Keypad with Inputs (B921C) Installation Guide*
ATM Style Alphanumeric Keypad (B930) Installation Guide*
B940W Touch screen KP, White Quick installation guide*
Touch Screen Keypad (B942/B942W) Installation Guide*
*Shipped with the keypad.
Optional module documents
2-wire Powered Loop Module (B201) Installation and Operation Guide*
Octo-input Module (B208) Installation and Operation Guide*
Octo-output Module (B308) Installation and Operation Guide*
Conettix Ethernet Communication Module (B426) Installation and Operation Guide* +
Plug-in Telephone Communicator (B430) Installation Guide Installation Guide*
Conettix Plug-in GPRS Cellular Communicator (B442) Installation and Operation Guide*
Conettix Plug-in HSPA+ Cellular Communicator (B443) Installation and Operation Guide*
Conettix Cellular Communicators B44x Installation Manual
Conettix Plug-in cellular module VZW LTE B444/B444-C Installation Manual*
B444‑A | B444‑V Quick installation guide*
Conettix Plug-in Communicator Interface (B450) Installation and Operation Guide* +
Auxiliary Power Supply (B520) Installation and Operation Guide*
RADION receiver SD (B810) Installation Guide*
SDI2 Inovonics Interface Module (B820) Installation Guide*
*Shipped with the module.
+Located on the documentation CD shipped with the module.
1.2 Bosch Security Systems, Inc. product manufacturing dates
Use the serial number located on the product label and refer to the Bosch Security Systems,
Inc. website at http://www.boschsecurity.com/datecodes/.

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2 System overview
This section has the following information:
–Parts list, page 6
–Control panel capacities, page 6
– Accessories
– Features
2.1 Parts list
Control panels ship assembled from the factory with the following parts:
Literature
–Control Panels (B6512/B5512/B4512/B3512) UL Installation Manual
–Control Panels (B6512/B5512/B4512/B3512) Operation Manual
–Control Panels (B6512/B5512/B4512/B3512) SIA Quick Reference Guide
–Control Panels (B6512/B5512/B4512/B3512) Documentation CD
–Enclosure Wiring Label (B6512/B5512/B4512/B3512)
HW pack
– Mounting clips
– 1 kΩ EOL resistors
– Battery wires
– Four #6 x 3/4 in self threading screws
Assembly
– PC board
2.2 Control panel capacities
Features B6512 B5512/
B5512E
B4512/
B4512E
B3512/
B3512E
Number of users 100 50 32 10
Number of custom functions 6 4 2 1
Number of areas 6 4 2 1
Number of points 96 48 28 16
Number of outputs 91 43 27 3
Number of keypads 12 8 8 4
Number of doors 4 0 0 0
Number of octo-intput modules (B208) 9 4 2 0
Number of octo-output modules (B308) 9 5 3 0
Number of on-board Ethernet ports (“E” control panel variants
do not include an Ethernet port)
1111
Number of B426 or B450 modules 1 1 1 1
Number of plug-in modules (B430, B440/B441/B442/B443/
B444/B444-A/B444-V)
1111
Number of auxiliary power supply modules (B520) 4 4 2 2
Number of wireless receivers (B810/B820) 1 1 1 1

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3 Control panel installation
Refer to Enclosures to determine if the application requires a specific enclosure.
Enclosure overview
1 2 3
4
22 5
2
3
Callout ᅳ Description
1 ᅳ Control panel wiring label
2 ᅳ Enclosure mounting holes (4)
3 ᅳ Three-hole pattern for mounting modules (4)
4 ᅳ Mounting location for the tamper switch
5 ᅳ Mounting location for the control panel
3.1 Installing the enclosure and wiring label
Notice!
Electromagnetic interference (EMI)
EMI can cause problems on long wire runs.
1. Remove the knockouts.
2. Mount the enclosure. Use all enclosure mounting holes. Refer to the mounting
instructions supplied with the selected enclosure.
3. Pull the wires into the enclosure through the knockouts.
4. Position the supplied enclosure wiring label on the inside of the enclosure door.
3.2 Installing the control panel
1. Identify the control panel mounting location in the enclosure.

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Callout ᅳ Description
1 ᅳ B10 Medium Control Panel Enclosure
2 ᅳ B11 Small Control Panel Enclosure
3 ᅳ Mounting clip locations for the control panel
2. Snap the four plastic standoffs onto the four enclosure support posts. If you install a B12,
attach the standoffs to the plate support posts. Do not attach the standoff screws.
3. Position the control panel on top of the standoffs.
4. Align the holes in the corners of the control panel with the openings at the top of each
standoff.
5. Attach and tighten the control panel to the standoffs with the supplied screws.
6. If you install a B12, rest the hook tabs on the mounting plate hooks within the enclosure.
Secure the lock-down tab to the plate mounting hole with the screw provided.

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3.2.1 Earth ground
To help prevent damage from electrostatic discharges or other transient electrical surges,
connect the system to earth ground before making other connections. The earth ground icon
identifies the earth ground terminal. Recommended earth ground references are a grounding
rod or a cold water pipe. Make the connection using 14 AWG (1.8 mm) to 16 AWG (1.5 mm)
wire.
3.2.2 OUTPUT A jumper
OUTPUT A is a form C relay.
4Choose one of the following uses before you install and configure OUTPUT A:
– +12 VDC (AUX power)
– COM terminal (parallel to all COM terminals)
– Dry contact (no voltage, not common)
7 COM 8
RPMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER T
E
N
R
EHTE
COM AUX R Y G B
PWR A B COM
+ BAT -18VAC
CB
T
U
P
T
UO
NO C NC
OUTPUT A
P1
OUTPUT A (C terminal) = AUX PWR
OUTPUT A (C terminal) = COM
OUTPUT A (C terminal) = DRY
The control panel ships with the jumper in the default position, AUX power. (OUTPUT A, ‘C’
terminal providing AUX PWR).
4To reconfigure the ‘C’ terminal as a COM terminal (parallel to all COM terminals), remove
the door covering the jumper pins, and move the jumper to the left two pins.
PThe OUTPUT A LED lights when OUTPUT A is active.
3.3 Control panel to module wiring overview
You can use interconnect or terminal wiring to connect devices to the control panel.

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Using terminal wiring in parallel
Notice!
Wire size
For terminal wiring, use 18 AWG to 22 AWG (1.0 mm to 0.6 mm) wire.
7 COM 8
RPMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER TENREHTE
COM AUX R Y G B
PWR A B COM
+ BAT -18VAC
C
B
TUPTUO
NO C NC
OUTPUT A
PWR A B COM PWR A B COM
Using interconnect wiring
Notice!
More information
For more information on interconnect wiring, refer to SDI2 interconnect wiring.
7 COM 8
RPMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER TENREHTE
COM AUX R Y G B
PWR A B COM
+ BAT -18VAC
C
B
T
UPTUO
NO C NC
OUTPUT A
PWR A B COM PWR A B COM

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4 Power supply
This section provides information on installing and maintaining primary power, batteries, and
auxiliary power.
4.1 Primary (AC) power
Surge protection
Transient suppressors and spark gaps protect the circuit from power surges. This protection
relies on the ground connection at the earth ground terminal marked with the icon. Ensure
that you connect the terminal to a proper ground.
Refer to Earth ground, page 9.
AC power fail
The system indicates an AC power failure when the following terminals do not have sufficient
voltage: transformer input: The AC Fail Time parameter sets the amount of time without AC
power before the control panel reports the failure. It also sets the amount of time after the
power returns before the control panel reports restored power.
Self diagnostics at power up and reset
The system performs a series of self-diagnostic tests of hardware, software, and programming
at power up and at reset. The self-diagnostics tests complete in approximately 10 to 30
seconds.
If the control panel fails any test, a System Trouble message appears on the keypads.
4.2 Secondary (DC) power
A 12 V sealed lead-acid rechargeable battery (such as the D126/D1218) supplies secondary
power to maintain system operation during interruptions of primary (AC) power.
Notice!
Use sealed lead acid batteries only
The charging circuit is calibrated for lead-acid batteries. Do not use gel-cell or NiCad
batteries.
Extra batteries
To increase battery back-up time, connect a second 12 V battery in parallel to the first battery.
Use a D122/D122L Dual Battery Harness to ensure proper and safe connection.
D1218 Battery
The D1218 is a 12 V, 18 Ah battery for use in applications requiring extended battery standby
time. The control panel does not support more than 38 Ah of battery.
4.2.1 Install the battery
1. Put the battery upright in the base of the enclosure.
2. Locate the red and black leads supplied in the hardware pack.
3. Connect the black battery lead to 4 .
4. Connect the other end to the negative (-) side of the battery.
5. Connect the red battery lead to 5.
6. Connect the other end to the positive (+) side of the battery.

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!
Warning!
High current arcs are possible
The positive (red) battery lead and the terminal labeled 5 can create high current arcs if
shorted to other terminals or the enclosure. Use caution when you touch the positive lead
and the terminal labeled 5. Always disconnect the positive (red) lead from the battery before
you remove it from the terminal labeled 5.
!
Caution!
Battery terminals and wire are not power limited
Maintain a 0.250 in (6.4 mm) space between the battery terminals, battery wiring, and all
other wiring. Battery wiring cannot share the same conduit, conduit fittings, or conduit
knockouts with other wiring.
7 COM 8
RPMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER TEN
R
EHT
E
COM AUX R Y G B
PWR A B COM
+ BAT -18VAC
C
B
T
U
PT
UO
NO C NC
OUTPUT A
Figure4.1: Non-power-limited wiring (B5512 shown)
Callout ᅳ Description
1 ᅳ Conduit required for use with external batteries
2 ᅳ To UL listed class 2 transformer 18 VAC 22 VA 60 Hz
3 ᅳ 0.25 in (6.4 mm) minimum
4 ᅳ Battery terminals. BAT- is non-power limited
5 ᅳ Battery wires
6 ᅳ 12 V sealed lead-acid rechargeable battery (D126/D1218)
7 ᅳ Sensor loop wires

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Charging the battery
1. Connect the battery
2. Connect the transformer.
3. Allow the control panel to charge the battery while you complete the installation.
4.2.2 Battery maintenance
Use 12 VDC sealed lead-acid rechargeable battery (7 Ah, 18 Ah, or 38 Ah). The control panel
supports up to 38 Ah of battery. If you use two batteries, they must have the same capacity,
and you use a D22/D122L to connect them.
Replace the batteries every 3 to 5 years. If you install two batteries, replace them both at the
same time.
Record the date of installation directly on the battery.
!
Caution!
Heavy discharges possible
The system can have heavy discharges if you exceed the maximum output ratings or install
the transformer in an outlet that is routinely switched off. Routine heavy discharges can lead
to premature battery failure.
4.2.3 Battery supervision
The battery charging float level occurs at 13.65 VDC. If the battery voltage drops below 12.1
VDC, the control panel sends a LOW BATTERY report and shows keypad messages, if
programmed to do so.
The control panel (if programmed for power supervision) sends a Battery Low report in the
Conettix Modem4 format. It sends a Low System Battery (302) report in the Conettix ANSI-SIA
Contact ID format.
When battery voltage returns to 13.4 V, the keypads stop showing the low battery messages. If
the control panel is programmed for power supervision, it sends a BATTERY RESTORAL report
in the Conettix Modem4 format or a Control Panel Battery Restored to Normal (302) report in
the Conettix ANSI-SIA Contact ID format.
If programmed for power supervision, the control panel adds a missing battery event to the
event log. If programmed for battery fault reports, the control panel sends a Battery Missing/
Dead report in the Conettix Modem4 format, or Control Panel Battery Missing (311) report in
the Conettix ANSI-SIA Contact ID format.
4.2.4 Battery discharge and recharge schedule
Discharge cycle
13.65 VDC - Charging float level.
12.1 VDC - Low Battery Report, if programmed.
10.2 VDC - Minimum operational voltage.
Recharge cycle
AC ON - Battery charging begins and AC Restoral Reports sent.
13.4 V - Battery Restoral Report sent. Battery float charged.
4.3 B520 aux power supply
The optional B520 provides up to 2 A of 12 VDC standby power for Fire and Burglar
applications. For Burglar applications, an additional 2 A of alarm power is available, allowing 2
A of standby current and up to 4 A of alarm current.
The control panels support the following number of B520 modules:
– B6512. 4

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– B5512. 4
– B4512. 2
– B3512. 2
The power supply draws approximately 15 mA (+/- 1 mA) from the control panel.
For detailed instructions, refer to the corresponding document listed in Related
documentation, page 4.
4.3.1 SDI2 address settings
Notice!
The module reads the address switch setting only during module power up. If you change the
setting after you apply power to the module, you must cycle the power to the module in order
for the new setting to take effect.
If multiple B520 modules reside on the same system, each B520 module must have a unique
address.
4.3.2 Supervision
The control panel supervises any B520 on the SDI2 bus.
With any failure to receive an expected response from a B520, all keypads show a system
fault. The control panel sends a module trouble report to the central station (if configured for
module trouble reports).
4.3.3 Auxiliary power supply trouble conditions
Each auxiliary power supply module on the SDI2 bus monitors several conditions including AC
status, battery status, over current status, and a tamper input. Each of these conditions
produces a unique system trouble condition at all keypads. The control panel sends a module
trouble report to the central station (if configured for module trouble reports).
4.3.4 Installation and control panel wiring (B520)
Calculate power consumption
Make sure that there is enough power for the module and the other powered devices that you
want to connect to the system.
Refer to On-board outputs, page 19.
!
Caution!
Remove all power (AC and battery) before making any connections. Failure to do so might
result in personal injury and/or equipment damage.
Installing the module
1. Set the module address.
2. Insert the plastic mounting clips onto the standoff locations inside the enclosure or on a
mounting skirt, when required.
3. Mount the module onto the plastic mounting clips.
4. Tighten the supplied mounting screws.
Wiring to earth ground
4To help prevent damage from electrostatic charges or other transient electrical surges,
connect the system to earth ground before making other connections.

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Notice!
Earth ground reference
Do not use telephone or electrical ground for the earth ground connection. Use 14 AWG (1.8
mm) to 16 AWG (1.5 mm) wire when making the connection
Use a grounding rod or a cold water pipe.
Run wire as close as possible to grounding device.
Callout ᅳ Description
1 ᅳ B520 Auxiliary Power Supply Module
2 ᅳ 14 AWG - 16 AWG (1.8 mm - 1.5 mm) wire
3 ᅳ Ground device (grounding rod or cold water pipe)
Wiring to the control panel
Notice!
Terminal wiring
Use the terminal strip labeled with PWR, A, B, and COM for SDI2 IN to wire to corresponding
control panel SDI2 terminals. Do not use interconnect wiring.
Use 12 AWG to 22 AWG (2.0 mm to 0.6 mm) wire.

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7 COM 8
RPMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER
COM AUX R Y G B
PWR A B COM
C
B
TUPTUO
C NC
OUTPUT A
Callout ᅳ Description
1 ᅳ Control panel
2 ᅳ B520 Auxiliary Power Supply Module
3 ᅳ Terminal strip wiring
4.3.5 Powered device and battery wiring
When you wire the output of a B520 to a SDI2 module, the B520 provides power to the
module while passing through data between the control panel and the module.

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Wiring SDI2 modules
PWR A B COM
2
4
PWR A B COM
SDI2 OUT SDI2 IN
PWR A B COMPWR A B COM
1
2
3
SDI2 OUT SDI2 IN
PWR A B COMPWR A B COM
1
R Y G B
Callout ᅳ Description
1 ᅳ B520 Auxiliary Power Supply Module
2 ᅳ Powered device (SDI2 module)
3 ᅳ Terminal strip wiring
4 ᅳ Interconnect wiring (P/N: F01U079745)
1. Do one of the following:
Use terminal wiring to connect the SDI2 OUT terminal strip labeled with PWR, A, B, and
COM on the B520 to the terminals labeled PWR, A, B, and COM on the first module.
Connect an interconnect wiring cable (included) to the SDI2 OUT interconnect connector
on the B520 to the interconnect connector on the first module.
2. Connect additional modules in series with the first module.
Wiring to batteries
Notice!
Battery wiring requirements
You must wire BATT 1. You must wire BATT 2 if you configure the B520 for two batteries.
When you use BATT 2, both batteries must have the same rating.
Maximum standby power cannot exceed 36 Ah.
BATT 1 BATT 2
RBR B
+ -
1
23
+ -
Callout ᅳ Description

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1 ᅳ B520 Auxiliary Power Supply Module
2 ᅳ Battery 2 (BATT 2) - (12 V nominal lead acid)
3 ᅳ Battery 1 (BATT 1) - (12 V nominal lead acid)

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5 On-board outputs
The control panel provides one configurable (power, common, dry) and two open collector on-
board outputs.
5.1 Circuit protection
The powered outputs come with circuit protection.
Three self-resetting circuit breakers protect the control panel from short circuits on the
continuous and programmable power outputs. Each breaker protects a separate terminal:
– AUX (auxiliary power) terminal.
– C terminal of OUTPUT A.
– PWR/R terminal (power) of the SDI2 terminal block.
Notice!
UL requirement
Supervise devices powered from a power output.
5.2 Total available power
The control panel produces up to 800 mA of combined power at 12.0 VDC nominal to power
peripheral devices. The outputs listed below and OUTPUT A share the available power.
AUX terminal (auxiliary power)
AUX
Powers devices requiring continuous power (for example, motion detectors).
R/PWR terminal and power output of the interconnect connector (SDI2 power)
R
PWR
Power SDI2 devices such as keypads and octo-input modules.
Plug-in module connector
Connect plug-in modules such as the B444, B444-A, or B444-V.
OUTPUT A
NO C NC
OUTPUT A
Configure Output A as a dry contact (contact rating is 3 Amps), switched common (sink
current), or a powered output. As a powered output, it can provide alarm power or switched
auxiliary power. The default configuration for Output A makes it a powered output providing
alarm power. Use OUTPUT PARAMETERS in RPS or in the Installer Services Portal
programming tool (available in Europe, Middle East, Africa, and China) to configure
programmable outputs.

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5.3 Open collector outputs
OUTPUT B and C
B C
OUTPUT
Outputs B and C are open collector outputs that can sink up to 50 mA of power (+12 VDC),
when activated.
As an example, the figure below shows using Outputs B and C to trigger the relays of a D134.
7 COM 8
R
PMT
8MOC72MOC1 3 COM 4 5 COM 6
TESER TENREHTE
COM AUX R Y G B
PWR A B COM
+ BAT -18VAC
C
B
TUPTUO
NO C NC
OUTPUT A
N/O 1
COMM 1
N/C 1
X1 +
X1 -
COMM 2
N/O 2
N/C 2
X2 +
X2 -
Figure5.1: OUTPUT B and C wiring (B5512 shown)
Callout ᅳ Description
1 ᅳ Control panel
2 ᅳ D134 Dual Relay Module
4Use OUTPUT PARAMETERS in RPS or in Installer Services Portal programming tool
(available in Europe, Middle East, Africa, and China) to configure programmable outputs.