B&R 4PP065.0571-B00 Guide

4PP065.0571-B00
Technical documentation
Version: 1.00 (July 2013)
Model no.: 4PP065.0571-B00
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.

Table of contents
2 Data sheetV 1.00 4PP065.0571-B00
1 Views.......................................................................................................................... 3
2 General Information.................................................................................................. 5
2.1 Order data....................................................................................................................................................... 5
2.1.1 Description................................................................................................................................................. 5
2.1.2 Version information....................................................................................................................................5
2.1.3 Supported interface modules.................................................................................................................... 5
3 Fully assembled device - Technical data............................................................... 6
3.1 Diagnostic LEDs..............................................................................................................................................6
3.1.1 Diagnostic LEDs up to AR I2.96, D3.01 and A3.06..................................................................................6
3.1.2 Diagnostic LEDs starting with AR J2.96, E3.01 and B3.06...................................................................... 7
3.1.3 ACT / LNK LEDs for the RJ45 interface...................................................................................................7
3.2 Connection elements...................................................................................................................................... 8
3.2.1 X2X Link port.............................................................................................................................................8
3.2.2 USB ports.................................................................................................................................................. 9
3.2.3 Ethernet interface.................................................................................................................................... 10
3.2.4 Supply voltage......................................................................................................................................... 10
3.2.5 Operating mode and node number switches.......................................................................................... 11
3.3 Technical data...............................................................................................................................................12
3.4 Dimensions....................................................................................................................................................15
3.5 Cutout installation..........................................................................................................................................16
3.6 Panel overlay design.................................................................................................................................... 17
3.7 Slide-in labels................................................................................................................................................18
4 Commissioning........................................................................................................19
4.1 Mounting instructions.................................................................................................................................... 19
4.2 Mounting orientation......................................................................................................................................21
4.3 Installing interface modules.......................................................................................................................... 22
4.4 Touch screen calibration............................................................................................................................... 22
4.5 Screen rotation..............................................................................................................................................22
5 Maintenance.............................................................................................................23
5.1 Cleaning........................................................................................................................................................ 23
5.2 Changing the battery.................................................................................................................................... 23
5.2.1 General information................................................................................................................................. 23
5.2.2 Battery status evaluation......................................................................................................................... 23
5.2.3 Procedure for changing the battery........................................................................................................ 24
5.3 Changing the CompactFlash card................................................................................................................ 25
5.3.1 Removing the CompactFlash card..........................................................................................................25
5.3.2 Inserting the CompactFlash card............................................................................................................ 26
5.4 Preventing screen burn-in on LCD/TFT displays......................................................................................... 27
5.4.1 How can this be avoided?.......................................................................................................................27

Views
Data sheetV 1.00 4PP065.0571-B00 3
1 Views
Figure 1: 4PP065.0571-B00 - Oblique view

Views
4 Data sheetV 1.00 4PP065.0571-B00
Figure 2: 4PP065.0571-B00 - Rear view

General Information
Data sheetV 1.00 4PP065.0571-B00 5
2 General Information
Information:
B&R does its best to keep technical descriptions as current as possible. The latest version of this tech-
nical description can be downloaded in PDF format from the B&R website at www.br-automation.com.
The 4PP065.0571-B00 is a variant of the B&R standard device 4PP065.0571-X74F. Specifications that
are not listed here are identical to those for the B&R standard device and must be taken from the Power
Panel User's Manual.
2.1 Order data
Model number Short description Figure
Power Panel 65
4PP065.0571-B00 cHMI PP65 TFT C QVGA 5.7in FT,X2X,ETH
Table 1: 4PP065.0571-B00 - Order data
2.1.1 Description
The 4PP065.0571-B00 is a variant of the standard device 4PP065.0571-X74F, with the following modifications:
•Panel overlay design and slide-in labels same as standard PP45 (but PP45/PP65 imprint)
•No embossing around display
•Display with dim backlighting
2.1.2 Version information
Version Date Comment Responsible
1.00 (starting with
Rev. A0)
22-Jul-13 First edition Anna Sigl
Table 2: Version information
2.1.3 Supported interface modules
Support for interface modules is provided starting with the following Automation Runtime versions:
Interface modules
4PP065.IF10-1 4PP065.IF23-1 4PP065.IF24-1 4PP065.IF33-1
Automation Runtime version C2.96 C2.96 A3.07 C2.96
Table 3: 4PP065.0571-X74F – Supported interface modules

Fully assembled device - Technical data
6 Data sheetV 1.00 4PP065.0571-B00
3 Fully assembled device - Technical data
3.1 Diagnostic LEDs
There are four diagnostic LEDs on the back of the PP65.
Figure 3: 4PP065.0571-X74F - Diagnostic LEDs
Information:
The behavior of the Status LED has changed starting with AR J2.96, E3.01 and B3.06.
3.1.1 Diagnostic LEDs up to AR I2.96, D3.01 and A3.06
LED Color Status Description
Red On Error / ResetStatus
Orange On Boot or Ready mode
User Green On / Off LED operable by the user (with the AsHW library)
X2X Orange On Module sending data via the X2X Link interface
CF Orange On CompactFlash card being accessed
Table 4: 4PP065.0571-X74F - Diagnostic LEDs up to AR I2.96, D3.01 and A3.06

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 7
3.1.2 Diagnostic LEDs starting with AR J2.96, E3.01 and B3.06
LED Color Status Description
Status see "Table 6: 4PP065.0571-X74F - Status LED blink code" on page 7
User Green On / Off LED operable by the user (with the AsHW library)
X2X Orange On Module sending data via the X2X Link interface
CF Orange On CompactFlash card being accessed
Table 5: 4PP065.0571-X74F - Diagnostic LEDs starting with AR J2.96, E3.01 and B3.06
Blink codes (200 ms pattern) Description
Error / Reset
No errors, normal operation
Battery not installed or battery capacity too low
CompactFlash media not found
Reserved for future blink codes
Table 6: 4PP065.0571-X74F - Status LED blink code
Because blink codes can only signal one error at a time, errors with higher priority take precedence. Fatal errors
have a higher priority than less significant errors (e.g. low battery capacity).
3.1.3 ACT / LNK LEDs for the RJ45 interface
There are two additional LEDs for the Ethernet interface.
ACT
(orange)
LNK
(green)
Figure 4: 4PP065.0571-X74F - ACT/LNK LEDs for the RJ45 port
LED Color Status Description
On No Ethernet activity on the busACT Orange
Blinking Ethernet activity on the bus
LNK Green On A link to the remote station has been established.
Table 7: 4PP065.0571-X74F - ACT/LNK LEDs for the RJ45 port

Fully assembled device - Technical data
8 Data sheetV 1.00 4PP065.0571-B00
3.2 Connection elements
Supply voltage
Ethernet interface
USB ports
X2X Link interface
Figure 5: 4PP065.0571-X74F - Connection elements
3.2.1 X2X Link port
Interface Pinout
Terminal X2X Link
1 X2X X2X data
2 X2X X2X ground
3 X2X\ X2X data inverted
4 SHLD Shield
Required accessories
0TB704.9 Terminal block accessory, 4-pin, screw clamp, 1.5 mm²
0TB704.91 Terminal block accessory, 4-pin, cage clamp, 2.5 mm²
User interface
X2X Link
X2X
X2X X2X \
SHLD
1 2 3 4
T
4-pin male multipoint connector
Table 8: 4PP065.0571-X74F - X2X Link pinout

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 9
3.2.2 USB ports
This Power Panel 65 device features a USB 2.0 (Universal Serial Bus) host controller with two USB ports that are
accessible externally.
USB interface
USB port 1
USB port 2
Transfer rate 1) Low speed (1.5 Mbit/s), full speed (12 Mbit/s), high speed (480 Mbit/s)
Power supply Max. 500 mA per port 2)
Table 9: 4PP065.0571-X74F - USB interface
1) The actual value depends on the operating system or driver being used.
2) Each USB port is protected by a maintenance-free "USB current-limiting circuit breaker" (max. 500 mA).
Warning!
Peripheral USB devices can be connected to these USB ports. Due to the vast number of USB devices
available on the market, B&R cannot guarantee their performance. B&R does ensure the performance
of all USB devices that they provide.
Caution!
Because this interface is designed according to general PC specifications, extreme care should be
exercised with regard to EMC, cable routing, etc.

Fully assembled device - Technical data
10 Data sheetV 1.00 4PP065.0571-B00
3.2.3 Ethernet interface
Interface Pinout
Terminal
1 RXD Receive signal
2 RXD\ Receive signal inverted
3 TXD Transmit signal
4 Termination Termination
5 Termination Termination
6 TXD\ Transmit signal inverted
7 Termination Termination
Ethernet interface
1
RJ45 twisted pair socket
(10BaseT/100BaseT) 8 Termination Termination
Table 10: 4PP065.0571-X74F - Ethernet interface pinout
3.2.4 Supply voltage
The pinout can be found either in the following table or printed on the back of the Power Panel. The Power Panel
has reverse polarity protection that prevents the supply voltage from being connected incorrectly and damaging
the device. Overload protection must be provided by an external fuse (5 A, fast-acting).
Supply voltage Pinout
Terminal Assignment
+ 24 VDC
Functional ground
GND
Required accessories
0TB103.9 Connector, 24 VDC, 3-pin female, 3.31 mm² screw clamp, protected against vibration
by the screw flange
3-pin multipoint plug 0TB103.91 Connector, 24 VDC, 3-pin female, 3.31 mm² cage clamp, protected against vibration by
the screw flange
Table 11: 4PP065.0571-X74F - Supply voltage pinout
Caution!
The functional ground must be connected to ground (e.g. control cabinet) using the shortest possible
path. Using the largest possible conductor cross section on the supply plug is recommended.

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 11
3.2.5 Operating mode and node number switches
Figure 6: 4PP065.0571-X74F - Operating mode and node number switches
The Power Panel 65 device is equipped with 2 hex switches that can be used as operating mode or node number
switches. Switch positions 01 - FE are used to set the INA station number of the Ethernet interface.
Switch position Description
00 Reserved
01 - FE INA node number of the Ethernet interface
FF Diagnostics mode:
The CPU boots in Diagnostics mode. Does not initialize program sections in User RAM and User FlashPROM.
After being in diagnostics mode, the CPU always boots with a cold restart.
Table 12: 4PP065.0571-X74F - Operating mode and node number switches

Fully assembled device - Technical data
12 Data sheetV 1.00 4PP065.0571-B00
3.3 Technical data
Product ID 4PP065.0571-B00
General information
B&R ID code $E187
LEDs
Quantity 4
CF (CompactFlash) Orange
Status Red/Green
X2X Orange
User Green
Battery
Type Renata 950 mAh
Service life 4 years 1)
Removable Yes, accessible from the outside
Design Lithium Ion
Backup capacitor
Buffer time 10 min
Certification
CE Yes
cULus Yes
CE Yes
cULus Yes
GOST-R Yes
Controller
Boot loader, operating system
PP65 supported beginning with version Automation Runtime, C2.96
Processor
Type Geode LX800, 32-bit x86
Clock frequency 500 MHz
L1 cache 128 kB (64 kB I-cache / 64 kB D-cache)
L2 cache 128 kB
Expanded command set MMX technology, 3D Now
Floating point unit (FPU) Yes
Flash 4 MB (for firmware)
Cooling Passive via heat sink
Mode/Node switches 2, 16 positions each
Remanent variables 32 kB
Watchdog MTCX 2)
Real-time clock
Accuracy At 25°C: typ. 30 ppm (2.5 seconds) per day 3)
Battery-buffered Yes
Power failure logic
Controller MTCX 2)
Buffer time 10 ms
Graphics
Controller Geode LX800
Memory 8 MB shared memory (allocated in RAM)
Standard memory
RAM 128 MB DDR SDRAM
User RAM 200 kB SRAM
PP65 Compact IF slot 1
Interfaces
CompactFlash slot 1
Quantity 1
Type Type I
Design Primary IDE device
USB
Quantity 2
Type USB 1.1, USB 2.0
Design Type A
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), high speed (480 Mbit/s)
Current load Max. 500 mA per connection
Ethernet
Quantity 1
Controller Intel 82551ER
Design Shielded RJ45 port (10/100 Base-T)
Transfer rate 10/100 Mbit/s
Max. baud rate 100 Mbit/s
Cables S/STP (Category 5)
Status LEDs Link/Activity
X2X
Design 4-pin male multipoint connector
Table 13: 4PP065.0571-B00 - Technical data

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 13
Product ID 4PP065.0571-B00
Product ID
X2X
Quantity 1
Type X2X Link master
Design 4-pin male multipoint connector
Number of stations Max. 253
Distance between stations Max. 100 m
Network topology Line
Internal bus supply No
Bus terminating resistor Internal
Display
Type Color TFT
Diagonal 5.7" (144 mm)
Colors 262,144 4)
Resolution QVGA, 320 x 240 pixels
Contrast 350:1
Viewing angles
Horizontal Direction R / Direction L = 60°
Vertical Direction U = 65° / Direction D = 50°
Backlight
Brightness 250 cd/m²
Half-brightness time 50,000 h
Touch screen
Technologies Analog, resistive
Controller B&R, 12-bit
Transmittance 70% ±10%
Screen rotation Yes
Keys
Design Membrane keypad with metallic snap-action disks
Total keys 10 membrane keys
Function keys 10 (with slide-in labels)
Electrical characteristics
Nominal voltage 24 VDC ±25%
Nominal current 0.45 A
Starting current Max. 2.8 A
Power consumption Typ. 10 W
Electrical isolation No
Operating conditions
Installation at altitudes above sea level
Maximum 3000 m
Protection in accordance with EN 60529 Back: IP20 (only with an inserted CompactFlash card)
Front: IP65 / NEMA 250 type 4X, dust and sprayed water protection
Environmental conditions
Temperature
Operation 0 to 50°C
Storage -20 to 70°C
Transport -20 to 70°C
Relative humidity
Operation 10 to 90%, non-condensing
Storage T ≤ 40°C: 5 to 90%, non-condensing
T > 40°C: <90%, non-condensing
Vibration
Operation (continuous) 2 to 9 Hz: 1.75 mm amplitude / 9 to 200 Hz: 0.5 g
Operation (occasional) 2 to 9 Hz: 3.5 mm amplitude / 9 to 200 Hz: 1 g
Storage 2 to 8 Hz: 7.5 mm amplitude / 8 to 200 Hz: 2 g / 200 to 500 Hz: 4 g
Transport 2 to 8 Hz: 7.5 mm amplitude / 8 to 200 Hz: 2 g / 200 to 500 Hz: 4 g
Shock
Operation 15 g, 11 ms
Storage 30 g, 15 ms
Transport 30 g, 15 ms
Mechanical characteristics
Housing
Material Polyester
Front
Design B&R design
Panel membrane
Material Polyester
Light background Pantone 427 C
Dark gray border around display Pantone 432 C
Color legend strips Pantone 428 C and Pantone 151 C
Front Multi-layered overlay with insertion slots for key labels
Table 13: 4PP065.0571-B00 - Technical data

Fully assembled device - Technical data
14 Data sheetV 1.00 4PP065.0571-B00
Product ID 4PP065.0571-B00
Dimensions
Width 203 mm
Height 145 mm
Depth 56.5 mm
Weight 5) 0.75 kg
Table 13: 4PP065.0571-B00 - Technical data
1) Typical service life (at 50% buffer operation, 25°C when device off, 50°C when device on).
Maximum service life in 24h operation (no buffer): 6 years at 25°C, 5 years at 50°C.
Maximum service life when device switched off: 2 years at 25°C, 1 year at 50°C.
2) Maintenance Controller Extended.
3) At max. specified ambient temperature: typ. 50 ppm (4 s), worst case 100 ppm (8 s).
4) The actual number of colors depends on the graphics memory, the graphics mode set and the graphics driver used.
5) Weight including fasteners and battery (46.5 g) but without an interface module

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 15
3.4 Dimensions
Figure 7: 4PP065.0571-B00 - Dimensions

Fully assembled device - Technical data
16 Data sheetV 1.00 4PP065.0571-B00
3.5 Cutout installation
The cutout hole must to be made according to the following dimensions for cutout installations. These devices are
best mounted in a cutout installation using the mounting clips on the housing or clamping blocks (various designs
possible).
Outer contour (Power Panel)
Cutout
Cutout dimensions
188 ±0.5 mm x 130 ±0.5 mm
Figure 8: 4PP065.0571-B00 - Cutout installation

Fully assembled device - Technical data
Data sheetV 1.00 4PP065.0571-B00 17
3.6 Panel overlay design
= Pantone 429 C
IMPORTANT:
This image is not a true representation of the colors used on the panel overlay.
The actual colors may vary slightly.
Color description:
= Pantone 427 C
= Pantone 428 C
= Transparent / unprinted
= Pantone Process black C
= Cutout
= Pantone 432 C
= Pantone 151 C
Figure 9: 4PP065.0571-B00 - Panel overlay design

Fully assembled device - Technical data
18 Data sheetV 1.00 4PP065.0571-B00
3.7 Slide-in labels
= Pantone 429 C
IMPORTANT:
This image is not a true representation of the colors used on the panel overlay.
The actual colors may vary slightly.
Color description:
= Pantone 427 C
= Pantone 428 C
= Transparent / unprinted
= Pantone Process black C
= Cutout
= Pantone 432 C
= Pantone 151 C
Figure 10: 4PP065.0571-B00 - Slide-in labels

Commissioning
Data sheetV 1.00 4PP065.0571-B00 19
4 Commissioning
4.1 Mounting instructions
The Power Panel must be mounted using the retaining clips included in delivery (with a torque of 0.6 Nm). Each
Power Panel comes with six retaining clips (two each for top/bottom and one each for left/right).
In order to guarantee sufficient air circulation, allow the specified amount of space above, below, to the side and
behind the Power Panel. The minimum specified spacing is indicated in the following diagrams. This applies to
all Power Panel variants.
Rear view
At least
40 mm spacing
At least
40 mm spacing
Table 14: Spacing for air circulation - Rear view

Commissioning
20 Data sheetV 1.00 4PP065.0571-B00
Side view
Air inlet
Air outlet
At least
80 mm spacing
At least
80 mm spacing
At least
80 mm spacing
Table 15: Spacing for air circulation - Side view