B&S Commercial Kitchens CCF-HP User guide

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INSTALLATION, OPERATING AND SERVICING INSTRUCTION MANUAL
CCF Hi-Pac Flued Chinese Cooking Table
Model No’s.: CCF-HP
Approval No.; GMK10339
Manufactured By;
B&S Commercial Kitchens Pty Ltd
57 Plateau Road Reservoir VIC 3073 AUSTRALIA
Tel: [phone] Fax: [phone] Web: www.bscommercialkitchens.com
Please ensure this booklet is kept in a safe and prominent location for future reference.
The reproduction on or copying of any part of this booklet via any means is strictly forbidden unless agreed to in writing by
the manufacturer.
Owing to continual product development and improvements to its products, B&S Commercial Kitchens Pty Ltd reserves the
right to change the product specifications and design without prior notice.

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Table of Contents
INSTALLATION, OPERATING AND SERVICING INSTRUCTION MANUAL....................1
CCF Hi-Pac Flued Chinese Cooking Table......................................................................1
Product Specifications & Introduction ............................................................................4
IMPORTANT WARNINGS...................................................................................................4
Table 1: Nominal Terminal Input Rates & Injection Sizes.............................................................................. 5
Table 2: Standard Model General Information ............................................................................................. 5
Figure 1: Plumbing Connections.................................................................................................................... 5
Table 3: Plumbing Connections ..................................................................................................................... 5
Installation Instructions ....................................................................................................6
Regulations.............................................................................................................................. 6
Data Label ............................................................................................................................... 6
Ventilation................................................................................................................................ 6
Combustible Surfaces ............................................................................................................. 6
Gas Connection....................................................................................................................... 6
Pressure Test Point................................................................................................................. 6
Water Connection.................................................................................................................... 7
Electrical Connection............................................................................................................... 7
Before Leaving - Commissioning............................................................................................. 7
Operating Instructions ......................................................................................................8
IMPORTANT WARNING!....................................................................................................8
IMPORTANT WARNING!....................................................................................................8
Lighting Instructions................................................................................................................. 9
Shutdown Procedure............................................................................................................... 9
Deck Cooking (Water Spray) –Where Fitted (Water Cooled Models).................................... 9
Telescopic Laundry Arm –Manual Control (Water Cooled Models)....................................... 9
IMPORTANT WARNING!....................................................................................................9
Waterset Automatic Laundry Arm (WokSpout) –Where Fitted............................................... 9
Short/ Long Laundry Arm Operation with Knee Valve –Where Fitted.................................. 10

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IMPORTANT WARNING!..................................................................................................10
Maintenance and Care .......................................................................................................... 10
Servicing Instructions.....................................................................................................11
Removal of Front Panel......................................................................................................... 11
Replacement of The Combination Control ............................................................................ 11
Replacement of The Single Solenoid Valve.......................................................................... 11
Replacement of The Spark or Sense Electrode.................................................................... 12
Replacement of Ignition Module or Pressure Switch............................................................. 12
Servicing WokSpout –Where Fitted...................................................................................... 12
Servicing Knee Valve –Where Fitted.................................................................................... 12
Conversion from Natural Gas to LPG Gas............................................................................ 12
Table 4: Spare Parts List............................................................................................................................... 13
Table 5: Wiring Diagram .............................................................................................................................. 13

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Product Specifications & Introduction
We are confident that you will be delighted with your B&S wok table, and that it will become the backbone of
your kitchen. To ensure you receive the utmost benefit from your new B&S appliance, there are
two important things you can do.
1. Ensure you read this booklet carefully and carefully follow the instruction given. Ensure that this
booklet is kept in a safe and prominent location for future reference.
2. Should you be ensure of any aspect of the operation/performance, servicing and installation of the
appliance, please contact your B&S dealer immediately. In most instances a phone call could
answer your question.
IMPORTANT WARNINGS
THIS APPLIANCE SHALL ONLY BE INSTALLED/SERVICED BY
AN AUTHORISED INSTALLER.
THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE
WITH THE SPECIFIED INSTRUCTIONS AND SPECIFICATIONS.
IMPROPER INSTALLATION OR OPERATION OF THIS
APPLIANCE MAY RESULT IN PRODUCT FAILURE WHICH MAY
LEAD TO PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
CAUTION MUST BE TAKEN WHEN OPERATING THIS
APPLIANCE TO MINIMISE RISK OF FIRE. THE APPLIANCE
MUST NOT BE LEFTON UNATTENDED.
REGULAR INSPECTIONS BY AN AUTHORISED SERVICE PERSON ARE STRONGLY RECOMMENDED
TO ENSURE PROPER AND SAFE FUNCTIONING OF THIS APPLIANCE.
AFTER ANY SERVICING OR ADJUSTING OF GAS CONNECTED COMPONENTRY, GAS LEAK TEST
MUST BE CARRIED OUT TO ENSURE THERE ARE NO GAS LEAKING HAZARDS.
NEVER STORE ANY FLAMEABLE LIQUIDS/VAPOURS IN VACINITY OF THIS APPLIANCE. NEVER
SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
ENSURE ANY TRANSIENT PROTECTION IS REMOVED BEFORE INSTALLING THE APPLIANCE
ENSURING ANY POSSIBLE DAMAGE TO THE APPLIANCE OR COMPONENTS/ PARTS THAT MAY HAVE
BEEN SUSTAINED DURING TRANSPORTATION IS REPORTED TO THE MANUFACTURER.
THIS APPLIANCE IS NOT INTENDED TO BE USED IN A MARINE ENVIRONMENT. ENSURE APPLIANCE
IS INSTALLED IN A STABLE POSITION.
FAILURE TO FOLLOW THE INFORMATION PROVIDED IN THIS BOOKLET WILL VOID THE B&S
WARRANTY AND MAY RESULT IN DAMAGE TO EQUIPMENT OR INJURY TO PERSONNEL.
Appliance Name:
CCF Hi-Pac Flued Chinese Cooking Table
This appliance maybe branded as B&S and Verro
ManufacturedBy:
Certificate Holder:
B&S Commercial Kitchen s Pty Ltd
57 Plateau Road
Reservoir Victoria 3073
Tel; + 61 3 9469 4754 Fax: [phone]
E-mail: [e-mail]
ModelNumber/s:
CCF-HPwith or without side pot (ring) option, mayalso be combined witha
steamer, boiling top or unflued wok section
ApprovalNumber:
GMK10339
GasType/s:
NaturalGas

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Table 1: Nominal Terminal Input Rates & Injection Sizes
Burner Type
Gas Type
Electrical
Requirements
MJ/h per
Burner
(Low)
MJ/h per
Burner
(High)
Test Point
Pressure
Premix Burner
Natural Gas
240V (10A)
13.5
150
0.6 kPA
Table 2: Standard Model General Information
Weight
(kg)
Overall Height
(mm)
Overall Depth*
(mm)
Overall Width*
(mm)
CCF Hi-Pac
400
1,300
840
700 or 1,200
Figure 1: Plumbing Connections
Table 3: Plumbing Connections
Connection
Position
fromFloor
(mm)
Position from
Rear of Appliance
(mm)
Position from
LHS/RHS edge of
Appliance
(mm)
Water Inlet (WI)
½” Copper
427 (+/-5)
83 (+/-5)
541 (+/-5) LHS
Gas Inlet (GI)
¾” male BSP
258 (+/-5)
160 (+/-5)
171 (+/-5) RHS
Waste (D)
2” BSP
654 (+/-5)
825 (+/-5)
107 (+/-5) LHS

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Installation Instructions
Regulations
The appliance must be installed only by authorised persons and in accordance with the manufacturer’s
installation instructions, local gas fitting regulations, municipal building codes, AS 5601 –Gas Installations
and any other health and safety regulations, local authority, gas, electrical any other statutory regulations.
Data Label
The data label is located on the front of the appliance. This appliance is suitable for Natural Gas and LPG.
Please ensure that the gas supply matches the Data Label ensuring that the gas supply is correct for the
appliance being installed and that adequate supply pressure and volume is available –refer to appliance
data plate for Mj/hr consumption, injector sizes of main burners/pilots, etc.
Ventilation
It is strongly recommended that the appliance is installed under an extraction hood (with a clearance of
1200mm to the grease filter). Ventilation must be in accordance with AS/NZ5601 - Gas Installations. In
general, the appliance should have adequate ventilation for complete combustion of gas, proper flueing and
to maintain temperature of immediate surroundings within safe limits. It is strongly recommended that this
appliance is installed under an extraction hood.
Combustible Surfaces
Clearances to combustible surfaces must be in accordance with AS/NZS 5601.1 - Gas Installations, clause
5.12.4.5. Install on a flat/level floor. Where the floor is not fire resistant, a fire resistant material shall be put
under the appliance which shall have a fire resistance rating at least equal to that of 10mm millboard. The
material shall extend at least 50mm beyond the edge of the appliance.
Leave a clearance of at least 150mm from nearest combustible material at either side or at the rear.
Leave clearance of at least 500mm from the front of the wok table for services.
Gas Connection
The gas connection is male 3/4”BSP and is situated at the rear of the appliance below the main body
frame. The number of gas inlets corresponds to the number of stock pot support rings the appliance is
fitted with. The inlet is to the ¾”elbow located at the rear of the appliance.
This appliance is available in models for fixed installation.
The appliance can be connected with rigid pipe as specified in AS5601. For fixed installation models
we recommend connection with 20mm copper tube and an AGA approved isolating ball valve.
BEFORE CONNECTING NEW PIPE TO THIS APPLIANCE, THE PIPE MUST BE BLOWN OUT
THOROUGHLY TO REMOVE ALL FOREIGN MATERIAL. FOREIGN MATERIAL IN THE BURNER AND
GAS CONTROLS WILL CAUSE IMPROPER AND DANGEROUS OPERATION.
Connect to gas.
Pressure Test Point
All appliances that are dispatched from our factory are tested and adjusted according to the specifications for
the required gas type. The regulator may require adjustment to achieve required gas pressure.
Check the burner pressure at the test point on the regulator. The test point pressure should be adjusted to

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0.60 kPa –Natural gas with the burners operating at maximum.
Water Connection
The water connection is 15mm copper and is situated at the rear of the appliance below the main
body frame. The number of water inlets varies to client’s particular needs. Water isolation valves are fitted
to all water inlets. Ensure water is flushed through before final connection.
Water waste outlet is located on the left hand side of the waste gutter of the appliance (50mm connection).
The water inlets and water drains should be connected with rigid copper pipes. We do not recommend the
usage of plastic/PVC piping for connection of waste outlet.
Electrical Connection
Connect to electrical supply. A licensed electrician must perform this connection to the requirements of the
relevant electrical codes. The wiring diagram is attached.
Before Leaving - Commissioning
Check all connections for gas leaks with soap and water. Do not use a naked flame for detecting
leaks.
Ignite the pilot and main burners as prescribed below to ensure correct operation of gas valves,
burners and ignition. When satisfied with the operation of the appliance, please instruct the user
on the correct method of operation. Ensure that this instruction manual is left with owner of the
appliance.
In case appliance fails to operate correctly after all checks have been carried out, pleased contact;
B&S Commercial Kitchens Pty Ltd
57 Plateau Road
Reservoir VIC 3073
Tel.: + 61 3 9469 4754 Fax.: + 61 3 9469 4504 E-mail: [e-mail]

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Operating Instructions
WARNING
DO NOT spray aerosols in the vicinity of this appliance while it is in operation.
DO NOT store or use flammable liquids or items in the vicinity of this appliance.
Prior to lighting, smell area surrounding the appliance for gas (please note that as
some gas types are heavier than air, we recommended the operator to also smell
the floor around the appliance).
In the event you smell gas: DO NOT light any appliance. DO NOT touch/ operate
any electrical switch or phone in your building. Call local gas supplier immediately
and follow their instructions.
IMPORTANT WARNING!
ALWAYS ENSURE DECK COOLING IS ACTIVATED WHILST MAIN BURNER IS OPERATING (WHERE
FITTED). WHEN MAIN BURNERS NOT IN USE ALWAYS ENSURE WATER DECK COOLING IS TURNED
OFF TO MINIMISE WATER CONSUMPTION/WASTAGE –REFER OPERATION INSTRUCTIONS.
IMPORTANT WARNING!
ENSURE NO OR MINIMAL AMOUNTS OF OIL AND FOODSTUFFS FALL INTO THE BURNER AREA
WHILST COOKING. FAILURE TO DO SO MAY AFFECT THE EFFICIENT AND SAFE OPERATION ON
THE APPLIANCE AND MAY VOID WARRANTY

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Lighting Instructions
1. Turn main gas control arm to low.
2. Turn isolator knob to ON.
3. Wait until pilot burner lights.
4. If the pilot does not light press the flame failure reset button (Red button on main control).
5. Air will come on immediately.
6. The main burner will light automatically after about 40 seconds.
7. If there is too much air, i.e. lifting of the flame, adjust the air mixer.
8. Adjust main control arm as required.
9. Turn off by turning the isolator button to off.
10. This appliance should burn with a blue flame. If it cannot be adjusted to operate correctly or if it
burns with a long yellow flame turn the appliance of and contact the manufacturer or his approved
service agent.
In the event the appliance fails to operate correctly, check the following;
1. Data plate to ensure correct gas type and pressure (adjust if necessary)
Shutdown Procedure
1. Adjust main control arm to ‘LOW’ position.
2. Turn off by turning the isolator button to off.
Deck Cooking (Water Spray) –Where Fitted (Water Cooled Models)
Deck cooling must be activated whenever the main stock pot burners are in use to prevent the deck of
the appliance from buckling and distorting. To activate;.
1. Locate spindle on front panel with ‘Deck’ sticker located above it.
2. Turn spindle anti-clockwise to activate water spray deck cooling. Ensure water pressure is
regulated (by turning spindle clockwise/anti-clockwise) so that only a thin layer of water remains
on the deck and trickles into the waste gutter.
3. When main burner/s is not in use ensure water is turned off by turning spindle clockwise.
Telescopic Laundry Arm –Manual Control (Water Cooled Models)
The telescopic laundry arm serves the purpose for cleaning the wok pan in between meals being cooked. Or
for filling the wok cooking pan with water to be used for cooking purposes. To activate;
1. Locate spindle on front panel with ‘Spout’ sticker located above it.
2. Turn spindle anti-clockwise to activate water from laundry arm.
3. To cease water flowing from laundry arm, turn ‘Spout’ spindle clockwise.
IMPORTANT WARNING!
NEVER LEAVE WATER RUNNING FROM TELESCOPIC LAUNDRY ARM WHILST POSITIONED
OVER THE STOCK POT SUPPORT RING WITH NO POT/PAN POSITIONED ON IT. ALWAYS MOVE
TELESCOPIC LAUNDRY ARM PARALLEL TO THE SPLASHBACK OG THE APPLIANCE WHENNOT
IN USE. DIRECT FLAME CONTACT WITH LAUNDRY ARM MAY DAMAGE OPERATION OF
LAUNDRY ARM SPOUT.
Waterset Automatic Laundry Arm (WokSpout) –Where Fitted
The WokSpout automatically shuts off the water flow when it I moved away from
the stock pot itself (as illustrated to below). It is recommended that the WokSpout
is kept parallel to the splashback of the appliance when not in use. The WokSpout
arm serves the purpose for filling the stock pot cooking pan with water to be used
for cooking purposes.
To activate, move the spout over the stock pot as required.

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To stop water flow, move spout back to a position that is either parallel
or 90o to the splashback of the appliance.
NEVER LEAVE WOKSPOUT IN OFF POSITION LOCATED BETWEEN THE TWO WOK RINGS WHILST
THE MAIN BURNERS ARE IN OPERATION.
Short/ Long Laundry Arm Operation with Knee Valve –Where Fitted
The short laundry arm also serves the purpose of enabling the cleaning the wok pan in between meals being
cooked and/or for filling a water reservoir with water to be used for cooking purposes.
Flow cycle is actuated by deflection and release of the flow lever in any direction from the rest position. The
adjustable flow rate automatically turns off with a non-concussive action after approximately 15 seconds.
Closing time is not adjustable.
IMPORTANT WARNING!
IN THE EVENT OF FAILURE OF THE WOKSPOUT, WATER FLOW CAN BE CONTROLLED MANUALLY
BY USING THE SPINDLE LOCATED ON FRONT PANEL (WHERE FITTED). WHERE NO SPINDLE
FITTED, WATER SHOULD BE SWITCHED OFF FROM THE ISOLATION VALVE (WHICH IS
RECOMMENDED TO BE FITTED WHEN ISTALLED) AND CONTACT AUTHORISED/ LICENSED
SERVICE PERSONNEL.
Maintenance and Care
To ensure longevity and continued performance efficiency of you appliance, a good cleaning and
maintenance program is paramount. In general the use of steel wool abrasive cloths/cleaners/powders
should not be used to clean this appliance.
Daily Checks & Service
Look for any foreign materials in burner area, leaks, damaged knobs and any other signs that the
stock pot table is not ready and safe for operation. Inspect burner area and ensure pilots are in
position near the burner, and that the pilot flame when ignited is blue in color and approximately 20-
40mm in length. If fitted with thermocouple ensure pilot flame is in contact with it. Call the
manufacturer if you see any problems. Always ensure that area surrounding pilot and thermocouple
is clear of any fats, oils or foodstuffs.
Clean the exterior surfaces of the stock pot with a clean, damp cloth soaked with mild detergent to
remove any food stuffs, oils, dust and any other materials.
Ensure the primary water drain (located in gutter) is cleared of any food stuffs during operation of
the appliance and on completion of use of the appliance.
The spillage trays located under the main body of the appliance should be removed (by pulling out)
and any carbonised foodstuffs and oils should be removed using a clean, damp cloth soaked in a
mild detergent.
Fortnightly Checks & Service
Clean Stock Pot Table Burners
TO BE CARRIED OUT IN THE MORNING OR WHEN THE APPLIANCE HAS NOT BEEN IN USE
FOR A PERIOD OF ONE (1) HOUR –ALWAYS USE CAUTION AS BURNER AREA MAY BE HOT.
Yearly Checks & Service
The appliance should be inspected and adjusted periodically by a qualified service person as
part of any kitchen maintenance program.

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B&S recommends that this appliance is inspected at least annually by a authorised service
technician as follows:
oInspect the table inside-out for excessive build-up of any fats, oils and foodstuffs.
oInspect that the burners and other components (i.e. pilots, thermocouples, etc.) are in good
condition and functioning properly.
oInspect all gas connections for leaks and ensure all connections are tightened properly.
oEnsure burner manifold pressure is in accordance with that specified on the data plate of the
appliance.
oInspect all gas connections for leaks and ensure all connections are tightened properly.
In case of difficulties, contact B&S Commercial Kitchens Pty Ltd or their authorised service agent.
.
Servicing Instructions
WARNING!
Servicing shall be carried out by autorised personnel only. Failure to do so will void
the B&S warranty and may result in damage to equipment or injury to personnel.
Before commencing any disassembly/ assembly of gas controls, please ensure the
gas supply is turned off (isolated).
FAILURE TO DO SO WILL VOID B&S WARRANTY AND MAY RESULT IN DAMAGE TO EQUIPMENT
OR INJURY TO PERSONNEL.
Removal of Front Panel
1. To remove the front panel.
2. Loosen the lock nut and remove the control arm.
3. Undo the screws holding the panel to the front of the appliance.
4. Be careful not to put pressure on any wires as the control panel is fixed to the front panel.
5. It is not necessary to remove any side or rear panels to service this appliance.
Replacement of The Combination Control
1. In case of combination control mal function it should be replaced with a new control of identical
model to the control fitted to this appliance.
2. Turn off the main gas valve.
3. Remove the front panel.
4. The combination control is mounted on a bracket on the left hand side behind the front cover.
5. Disconnect the gas pipes on either side of the control.
6. Disconnect the pilot tube connection.
7. Disconnect the wire connections.
8. Undo the bracket screws and lift the valve out.
9. Reassembly is in reverse order.
Replacement of The Single Solenoid Valve
1. This valve should be replaced with a new valve of identical model to the one fitted to the appliance.
2. Turn off the main gas valve.
3. Remove the front panel.
4. This valve is mounted directly below the combination control.
5. Disconnect the gas pipes on either side of the valve.
6. Disconnect the wire connections.
7. Lift the valve out.

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8. Reassembly is in reverse order.
9. If it is only the solenoid coil that is faulty this can be replaced without removing the valve from the
appliance.
Replacement of The Spark or Sense Electrode
1. Remove the front panel.
2. Remove the high tension lead from the pilot assembly.
3. Undo the locking nut and ease the electrode downwards until it comes out of the pilot assembly.
4. Reassembly is in reverse order.
Replacement of Ignition Module or Pressure Switch
1. Remove the front panel.
2. The control box can stay in the front panel.
3. Remove the 4 screws from the rear of the box and remove the rear cover.
4. Remove the wiring from the component to be replaced and ensure the wires are marked to enable
correct fitting to the new part.
5. Remove the screws holding the part into position and remove the part.
6. Reassembly is in the reverse order.
7. These parts must be replaced with identical make and model numbers as those originally
fitted.
Servicing WokSpout –Where Fitted
The WokSpout TM has a few wearing parts and these comprise a single flow control O-ring in the tap body
and two sealing O-rings on the swivel spout. Whilst it is expected that servicing would only be required at
approximately 200,000 cycles, it recommended that a preventative service be carried out every two years.
Please contact manufacturer for service kit.
Servicing Knee Valve –Where Fitted
The knee valve incorporates a cartridge design for ease of service.
1. Follow procedure described under GAINING ACCESS TO GAS AND/OR WATER SYSTEM
2. To gain access to knee valve cartridge undo knee valve where the deflector meets the cartridge
area.
3. REASSAMBLE IN REVERSE ORDER
In case of any failure in the functioning of the knee valve, unscrew the head assembly and clean the
mechanism under running water. Only use liquid cleaning products. All cleaning products
containing dry powder or powder in suspension are not to be used!
A specific devise is integrated in the cartridge unit to adjust the flow rate. To adjust the flow rate;
1. Undo head assembly
2. Pull off flow adjustor
3. On the exposed end of the housing there are 4 cut-outs for alternative flow rates.
4. Select one for increased/reduced flow.
5. Replace flow adjustor with window over selected cut-out
6. Screw head assembly into the tap body and tighten fully
Conversion from Natural Gas to LPG Gas
1. This appliance is for use only with Natural Gas

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Table 4: Spare Parts List
Part Number
Description
102A
Long Handle
111
Air Mixer
102
Siemens Control
105A
Brahma Reset Button (light)
109NG
Burner (Natural Gas)
109LP
Burner (Propane Gas)
110
Burner Base
137
Support Ring for Ceramic Ring
119A
Ceramic Ring for Burner (New)
119
Ceramic Ring for Burner (Old)
112
Nova SIT Double Block Valve
112A
Brahma Single Block Valve
010A
Cold Button
010B
Dome Handle
010C
Screw Flange
010D
Spindle
010E
Lug Stop Tap T/Head
116/117
Spark Electrode/Sensor
118
Pilot Assembly
118A
Blower
138
Flexi Air Duct for Blower (mtr)
132
Coil for EV1
133
Coil for EV2
139
Nova Plug & Lead (EV1)
139A
Nova Plug & Lead (EV2)
104A
Control Panel (New)
103A
Campini Pressure Switch
345
Box
Table 5: Wiring Diagram
To obtain further service information concerning this appliance, pleased contact;
B&S Commercial KitchensPty Ltd
57 Plateau Road
Reservoir VIC 3073
Tel.: + 61 3 9469 4754 Fax.: + 61 3 9469 4504 E-mail: [e-mail]