Banner A-GAGE MINI-ARRAY MACNXDN-1 User manual

A-GAGE MINI-ARRAY Features
• Measuringlightscreensystemfor
profilingandinspectionapplications
• Compactcontrolmoduleandsensors
• Controllerisprogrammable,using
DeviceNetconfigurationsoftwareand
suppliedEDSfilesfor:
– 8measurement(“ScanAnalysis”)
modes
– 4scanningmethods
– Beamblanking
– Selectablecontinuous,gatedorhost-
controlledscaninitiation
– Programmablehysteresisforhighand
lowlimits
• TwoDiscreteoutputs
• SeparateGateinputallowsexternal
controlofscaninitiation,forexample,by
apresencesensor
• Lowcost,comparedwithsimilarsystems
• Workingrangeupto17m(55'),
dependingonmodel
• Widefieldofview,easilyaligned
A-GAGE™MINI-ARRAY®Instruction Manual
(Control Modules MACNXDN-1 and MACPXDN-1 with DeviceNet™Interface)
PrintedinUSA P/N59437rev.A
WARNING . . .
Not To Be Used for Personnel Protection
ThesesensorsdoNOTincludetheself-checkingredundant
circuitrynecessarytoallowtheiruseinpersonnelsafetyapplications.A
sensorfailureormalfunctioncancauseeitheranenergizedorde-energized
outputcondition.ConsultyourcurrentBannerSafetyProductscatalogfor
safetyproductswhichmeetOSHA,ANSIandIECstandardsforpersonnel
protection.
!
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2
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Table of Contents
3
1.System Description........................................... 4
1.1 SystemComponents ..............................................4
1.2 SystemFeatures.................................................6
1.3 DeviceNetFeatures...............................................7
1.4 TypicalApplications...............................................7
2.Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 EmitterandReceiverSpecifications..................................8
2.2 ControlModuleSpecifications......................................10
2.3 DeviceNetAttributeInformation....................................12
3.Installation and Mechanical Alignment ............................ 14
3.1 EmitterandReceiverMounting .....................................14
3.2 ControlModuleMounting........................................15
3.3 Hookups ......................................................16
3.3.1 EmitterandReceiverHookups..................................17
3.3.2 Inputs .....................................................17
3.3.3 Outputs....................................................17
3.3.4 DeviceNetCommunicationHookups.............................17
4.Control Module Configuration................................... 18
4.1 CommunicationsSetup ...........................................18
4.2 SystemAlignment..............................................18
4.3 Blanking.......................................................18
4.4 ControlModeSelection ...........................................19
4.5 ScanningMethods...............................................20
4.6 ScanAnalysisModeSelection......................................21
4.7 OutputConfiguration(AnalysisModeAssignment).....................22
5. System Diagnostics ......................................... 23
5.1 Diagnostics/StatusIndicators......................................23
Appendix: Glossary ........................................... 24
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System Description
4
1. System Description
TheA-GAGE™MINI-ARRAY™measuringlightscreenisidealforapplicationssuchas
on-the-flyproductsizingandprofiling,edge-guiding,center-guiding,looptensioning
control,holedetection,partscounting,dieejectionverificationandsimilaruses.
ThissystemwasdesignedspecificallyforuseonDeviceNet™Busnetworks.
1.1 System Components
AtypicalA-GAGEMINI-ARRAYSystemhasfivecomponents:anemitter/receiverpair,
eachsensorhavingquick-disconnect(QD)connectors;oneoftwocompactcontrol
modules;andquick-disconnectcablestoconnectthem.
Sensorsareavailablewitharraylengthsfrom133mmto1819mm(5.25"to71.6"),in
152mm(6")increments(seethetableonpage5).Theemitterhasacolumnof
infraredLEDsspaced9.5or19mm(3/8"or3/4")apart,whichtranslatesto16or32
beamsperfoot.Thereceiverisconfiguredoppositetotheemitter,withtheidentical
lengthandbeamspacing.Sensorpairswith16beams/footarecapableofdetectinga
38-mmdiameter(1.5"dia.)cylindricalrod(heldperpendiculartothesensor)andhave
asensingrangeofupto17m(55').Sensorpairswith32beams/footarecapableof
detectinga19.1-mmdiameter(0.75"dia.)cylindricalrod(heldperpendiculartothe
sensor)andhaveasensingrangeofupto6m(20').(InInterlacedmode,thespecified
objectsensitivityincreases;seeSection4.5.)Thesensorshaveawidefieldofviewand
areeasilyaligned.
Themicrocontroller-basedcontrolmoduleisinterfacedwith,andcontrolledby,the
DeviceNetnetwork.EDSfilesaresuppliedtoworkwiththeuser’sDeviceNet
configurationtooltointerfaceandprogramthecontroller.CablesconnectingtheMINI-
ARRAYSystemwiththefacility’sBusnetworkareuser-supplied.ContactyourBanner
salesengineerorinterlinkBTforcableinformation.
Cablesconnectingthesensorswiththecontrolmoduleareavailableinthreelengths,
andhavequick-disconnectfittingsatthesensorend.SeeFigure1-1,page5.
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System Description
5
Configure and monitor
the System with the
supplied EDS files and
the user’s DeviceNet
configuration tool.
DIN-
Rail Mountable
Control Module
Quick-Disconnect Cables
Figure 1-1. A-GAGE MINI-ARRAY System components
Housing
Length
3/4" Beam Spacing (16 Beams/Ft) 3/8" Beam Spacing (32 Beams/Ft)
201mm
(7.9")
BMEL616AEmitter 8
8
BMEL632AEmitter
BMRL632A Receiver
16
16
356mm
(14.0")
BMEL1216AEmitter
BMRL1216A Receiver
16
16
BMEL1232AEmitter
BMRL1232A Receiver
32
32
505mm
(19.9")
BMEL1816AEmitter
BMRL1816A Receiver
24
24
BMEL1832AEmitter
BMRL1832A Receiver
48
48
659mm
(26.0")
BMEL2416AEmitter
BMRL2416A Receiver
32
32
BMEL2432AEmitter
BMRL2432A Receiver
64
64
810mm
(31.9")
BMEL3016AEmitter
BMRL3016A Receiver
40
40
BMEL3032AEmitter
BMRL3032A Receiver
80
80
963mm
(37.9")
BMEL3616AEmitter
BMRL3616A Receiver
48
48
BMEL3632AEmitter
BMRL3632A Receiver
96
96
1115mm
(43.9")
BMEL4216AEmitter
BMRL4216A Receiver
56
56
BMEL4232AEmitter
BMRL4232A Receiver
112
112
1267mm
(49.9")
BMEL4816AEmitter
BMRL4816A Receiver
64
64
BMEL4832AEmitter
BMRL4832A Receiver
128
128
1572mm
(61.9")
BMEL6016AEmitter
BMRL6016A Receiver
80
80
BMEL6032AEmitter
BMRL6032A Receiver
160
160
1877mm
(73.9")
BMEL7216AEmitter
BMRL7216A Receiver
96
96
BMEL7232AEmitter
BMRL7232A Receiver
192
192
Models Total Beams Models Total Beams Receiver
Emitter
Emitter and Receiver Models
Cable
Model Description
QDC-515C 4.6m(15')cable,straightQDconnector
QDC-525C 7.6m(25')cable,straightQDconnector
QDC-550C 15.2m(50')cable,straightQDconnector
Cables
Controller
Model Description
MACNXDN-1 Twodiscrete,solid-stateNPNoutputs
MACPXDN-1 Twodiscrete,solid-statePNPoutputs
Control Module Models (with DeviceNet interface)
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System Description
6
1.2 System Features
Built-infeaturessimplifytheoperationoftheA-GAGEMINI-ARRAYSystem.Emittersand
receivers,availableinachoiceoftworesolutionsand10lengths,providetherightsize
andprecisionneededformanyapplications.Programmablebeamblanking
accommodatesmachinecomponentsorotherfixturesthatmustremaininormove
throughthelightscreen.BlankingissetusingtheincludedEDSfileandtheuser’s
DeviceNetconfigurationtool.
Built-indiagnosticprogrammingandeasy-to-seeindicatorsonthesensorsandthe
controlmodulesimplifyalignmentandtroubleshooting(Figure1-2).Theemitterhasa
redLEDthatsignalsproperoperation.ThereceiverhasthreebrightLEDs:green
signalsthatthesensorsareproperlyaligned;yellowsignalsmarginalalignment;and
redsignalsmisalignmentorablockedcondition.Thecontrolmodulehasseven
SystemStatusLEDsthatindicateconditionssuchasoutput(s)conducting,Gatesignal
received,beamalignmentand/orblockedbeams.Inaddition,abi-color(red/green)
NetworkStatusLEDindicateswhetherthesystemisonlinewiththeDeviceNetnetwork
andwhetherthereareproblems.
TheA-GAGEMINI-ARRAYSystemprovidesawideselectionofsensingandoutput
options,including:measurement(“scananalysis”)modes;scanningmethodsthatcan
determinethetargetobject’slocation,overallsize,totalheightortotalwidth;and
numerousoutputoptions.Scanningmaybecontinuousorcontrolledbyahost
processcontrolleroragatesensor.
Blankingfeatureallowstheusertoconfigureanynumberofbeamstobe“blanked.”In
effect,blankingcausestheaffectedbeamstobemade“blind”toactivitywithinthe
array.
Figure 1-2. A-GAGE MINI-ARRAY with DeviceNet System features
DIN-Rail-Mountable Control Module
MINI-ARRAY CONTROLLER for DeviceNet
POWER
MACNXDN1
NETWORK
STATUS
1
1
V+
16 - 30V dc
1.2A MAX
EMTR RCVR
+12V
BR BU BK
5Wires
30V
150mA Max
OUT1
10-30V dc
GATE 30V
150mA Max
ALARM
WH
NC
+–
NC
COM DRN T/R
2345678910 11 12 13 14 15 D5 D4 D3 D2 D1
V-
F1
T/R V+
BR BU BK
5Wires
WH
CAN_HSHIELD V-CAN_L
DIAG1
DIAG2
DIAG3
OUT1 ALARM GATE ALIGN
2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 
Red
Operational
LED
Network Status Indicator
Green Blocked LED
Red Marginal
Alignment LED
Yellow
Alignment LED
Diagnostic/Status Indicators
(see Section 5.1)
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System Description
7
1.3 DeviceNet Features
TheA-GAGEMINI-ARRAYSystemconnectstotheDeviceNetBusnetworkusing
simplejunctionboxesor“T”connectors.AnElectronicDataSheet(EDS)issupplied
witheachcontrollertoassistindeviceconfiguration.TheMINI-ARRAYSystemmaybe
configuredbyanyofanumberofDeviceNetconfigurationtools;forspecific
configurationinformation,refertoyourDeviceNetdocumentation.ThefollowingMINI-
ARRAYcommunicationsareavailablethroughDeviceNet:
Device Information:manufacturer,productname,devicetype,modelandrevision
Configuration:analysismodeselections,scancontrolselection,outputsettings(set
point,hysteresisandinvert),andblankingselections
Sensor Alignment Information:totalnumberofsensorbeams,beamstatus,and
alignmentstatus
Status Information:measurementmodesresult,alignmentstatus,beamstatus,and
blankedbeamstatus
Diagnostic Information:numberofemitterbeams,numberofreceiverbeams,and
MINI-ARRAYSystemstatus
1.4 Typical Applications
TheA-GAGEMINI-ARRAYisusefulformanytypesofmeasurementandposition-
sensingapplications,someofwhichareshownbelow.
Figure 1-3. Typical applications for the A-GAGE MINI-ARRAY System
Box Profiling
Edge Guiding
Inspection Applications
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Speifications
8
2. Specifications
2.1 Emitter and Receiver Specifications
Emitter/Receiver Range
Specifiedatthepointwhere
3xexcessgainremains.
3/8" beam spacing
Minimum Object Sensitivity 3/8" beam spacing
Power Requirements
†
Maximumcurrentisfora6'
sensor.
3/8" beam spacing
Status Indicators Emitter: RedLEDlightstoindicateproperemitteroperation
Receiver: Greenindicatessensorsaligned(>3xexcessgain)
Yellowindicatesmarginalalignmentofoneormorebeams
Redindicatessensorsmisalignedoroneormorebeam(s)blocked
Sensor Scan Time 55microsecondsperbeam,pluspostprocesstimeperscan.Postprocesstimewillvary,basedonthe
numberofchannelsinterrogatedduringeachscan.Seepage20foradescriptionofscantimeforeach
scanningmethodandtheformulaforcalculatingpostprocesstime.
Connections Sensorsconnecttocontrollerusing5-conductorquick-disconnectcables(oneeachforemitterand
receiver),orderedseparately;seepage5foravailablelengths.UseonlyBannercables,whichincorporatea
“twistedpair”fornoiseimmunity.Cablesmeasure8.1mm(0.32")dia.andareshieldedandPVC-jacketed.
Conductorsare20gauge(0.9mm).Emitterandreceivercablesmaynotexceed75m(250')long,each.
Construction Aluminum,withblackanodizedfinish;acryliclenscover
3/4" beam spacing
3/4" beam spacing
Straight, Edge Modes:19.1mm(0.75")
Skip Mode:Multiplytheabovebythenumberof
skippedbeams,plus1
Interlaced Mode:12.7mm(0.5")*
Straight, Edge Modes:38.1mm(1.5")
Skip Mode:Multiplytheabovebythenumberof
skippedbeams,plus1
Interlaced Mode:25.4mm(1.0")*
Sensors < 4':0.6to6.1m(2'to20')
Sensors > 4':0.6to4.6m(2'to15')
Sensors < 4':0.9to17m(3'to55')
Sensors > 4':0.9to14m(3'to45')
3/4" beam spacing
12Vdc±2%,suppliedbycontroller
Emitter:0.10A@12Vdc
Receiver beam spacing:0.50A@12Vdc†
12Vdc±2%,suppliedbycontroller
Emitter:0.10A@12Vdc
Receiver beam spacing:0.75A@12Vdc†
Environmental Rating NEMA4,13(IP65)
Operating Conditions Temperature:-20°to+70°C(-4°to+158°F)
Maximum relative humidity:95%at50°C(non-condensing)
*Assumessensingisinthemiddle1/3ofsensingrange.
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Specifications
9
10.2 mm
(0.40")
L3
38.1 mm
Square
(1.50")
53.8 mm
(2.12")
2.5 mm
(0.10")
18.3 mm
(0.72")
*Distance X to
First Beam
L1
71 mm
(2.8")
R13 mm (0.5")
Minimum Bend
L2
Figure 2-1. Emitter and receiver dimensions
With mounting bracket flanges “in”With mounting bracket flanges “out”
*Distance X to First Beam
3/4" Beam Spacing: 42.9 mm (1.69")
3/8" Beam Spacing: 38.1 mm (1.50")
3/4" Beam Spacing (16 Beams/Foot)
Distance X: 42.9 mm (1.69")
3/8" Beam Spacing (32 Beams/Foot)
Distance X: 38.1 mm (1.50") Housing Length Distance Between Bracket Holes
Models Beams Models Beams L1 L2 L3
BMEL616AEmitter
BMRL616A Receiver
8
8
BMEL632AEmitter
BMRL632A Receiver
16
16
201mm
(7.9")
234mm
(9.2")
177mm
(7.0")
BMEL1216AEmitter
BMRL1216A Receiver
16
16
BMEL1232AEmitter
BMRL1232A Receiver
32
32
356mm
(14.0")
390mm
(15.4")
333mm
(13.1")
BMEL1816AEmitter
BMRL1816A Receiver
24
24
BMEL1832AEmitter
BMRL1832A Receiver
48
48
505mm
(19.9")
539mm
(21.2")
482mm
(19.0")
BMEL2416AEmitter
BMRL2416A Receiver
32
32
BMEL2432AEmitter
BMRL2432A Receiver
64
64
659mm
(26.0")
693mm
(27.3")
636mm
(25.1")
BMEL3016AEmitter
BMRL3016A Receiver
40
40
BMEL3032AEmitter
BMRL3032A Receiver
80
80
810mm
(31.9")
844mm
(33.2")
787mm
(31.0")
BMEL3616AEmitter
BMRL3616A Receiver
48
48
BMEL3632AEmitter
BMRL3632A Receiver
96
96
963mm
(37.9")
997mm
(39.3")
941mm
(37.0")
BMEL4216AEmitter
BMRL4216A Receiver
56
56
BMEL4232AEmitter
BMRL4232A Receiver
112
112
1115mm
(43.9")
1148mm
(45.2")
1091mm
(43.0")
BMEL4816AEmitter
BMRL4816A Receiver
64
64
BMEL4832AEmitter
BMRL4832A Receiver
128
128
1267mm
(49.9")
1301mm
(51.2")
1244mm
(49.0")
BMEL6016AEmitter
BMRL6016A Receiver
80
80
BMEL6032AEmitter
BMRL6032A Receiver
160
160
1572mm
(61.9")
1606mm
(63.2")
1549mm
(61.0")
BMEL7216AEmitter
BMRL7216A Receiver
96
96
BMEL7232AEmitter
BMRL7232A Receiver
192
192
1877mm
(73.9")
1910mm
(75.2")
1853mm
(73.0")
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Specifications
10
2.2 Control Module with DeviceNet Specifications
DeviceNet Configurations Vendor code: 12(BannerCorp.)
Device type: 110
Product code: 1(MACNXDN-1)
2(MACPXDN-1)
Connection types supported: ExplicitMessage,Poll,COS
Network address: 0-63(networkconfigured)
Baud rate supported: 125K,250K,500K(networkconfigured)
Output Configurations MACNXDN-1:TwoPNPdiscrete(switched)
MACPXDN-1:TwoNPNdiscrete(switched)
Power Requirements* Controller, emitter and receiver:16to30Vdc@1.2Amax.(typical:0.5A@16Vdc)
Inputs Sensor input: Emitterandreceiverwireinparalleltofiveterminals.
Gate input:Opticallyisolated,requires10to30Vdc(7.5kΩimpedance)forgatesignal
Discrete (Switched) Outputs NPN outputs: OpencollectorNPNtransistorratedat30Vdcmax.,150mAmax.
PNP outputs:OpencollectorPNPtransistorratedat30Vdcmax.,150mAmax.
All discrete outputs:
OFF-state leakage current:<10µA@30Vdc
ON-state saturation voltage:<1V@10mAand<1.5V@150mA
System Programming ViaDeviceNetinterfaceandsuppliedEDSfiles.
System Status Indicators Output (steady red):Output#1energized.
Alarm (flashing red):Output#2energized.
Gate (steady red):Gateinputstatus.
Alignment (steady green): Properemitter/receiveralignmentandaclear,unblockedlightscreen(ONwhen
greenorgreen/yellowreceiverLEDsareON.
Diag 1 (green), Diag 2 (red), Diag 3 (red): UsedincombinationtodisplaySystemstatus;seeChapter5,
SystemDiagnosticsformoreinformation.
Network Status Indicator Bi-colored(red/green)LEDvisibleonthecontrolmodulefrontpanelindicatesnetworkstatus:
Steady Green: On-line,connectedtomaster
Flashing Green: On-line,addressandbaudrateOK
Steady Red: Criticalnetworkfaultorduplicatenodeaddressdetected
Flashing Red: Connectiontimeout
OFF: Nonetworkpoweroroff-line
Construction Polycarbonatehousing;mountstoflatsurfaceordirectlyonto35-mmDINrail
Environmental Rating NEMA1(IP20)
Operating Conditions Temperature: -20°to+70°C(-4°to158°F)
Maximum relative humidity:95%@50°C(non-condensing)
DeviceNet Power* 11to25Vdc-suppliedbyDeviceNetBUSNetwork
*Application Note ThecontrollermustbepoweredupbeforetheDeviceNetconnectionineverypower-upsituation
forproperoperation
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]