Bannon 57502 User manual

READ & SAVE THESE INSTRUCTIONS
175-Lb. Drywall and Panel Hoist
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #57502

Page 2 of 24
Thank you very much for choosing a Bannon™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This drywall and panel hoist is designed for certain applications only.
Northern Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.
For technical questions, please call 1-800-222-5381.

Page 3 of 24
Table of Contents
Intended Use..........................................................................................................................................4
Packaging Contents..............................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Main Parts of Panel Lifter.....................................................................................................................7
Assembly Instructions..........................................................................................................................8
Before Each Use..................................................................................................................................11
Operating Instructions........................................................................................................................11
After Each Use.....................................................................................................................................19
Maintenance ........................................................................................................................................19
Troubleshooting..................................................................................................................................20
Parts Diagram......................................................................................................................................21
Parts List..............................................................................................................................................21
Replacement Parts..............................................................................................................................22
Limited Warranty.................................................................................................................................23

Page 4 of 24
Intended Use
The Bannon 175-Lb. Drywall and Panel Hoist can lift plasterboard in every position: horizontal (ceiling
installation), angled (sloping ceiling installation), and vertical (wall installation). It’s the only panel and
drywall hoist that can be operated manually and automatically with power drill assistance. Its rack and
pinion system allows you to lift plasterboards with less effort than others panel and drywall hoists. It
has an innovative braking system with handles (main brake and safety brake) to lower the panel
quickly with control.
Packaging Contents
Arm (2)
Support base for power drill (1)
13/4" screw (2)
Arm pipe (2)
Wooden platform (1)
2 1/4" screw (6)
Top rack (1)
Side foot (2)
2 5/8" screw (1)
Main body (1)
Integrated extension (1)
Middle foot (1)
Balance bar with 2 wheels (1)
3 1/8" screw (2)
Nut (11)
Technical Specifications
Property
Specification
Maximum loading weight
175 lb.
Maximum board dimensions
4’ x 14’
Minimum board dimensions
0.49’ x 1.97’
Maximum height with extension part
14’
Maximum height without extension part
11.48’
Minimum height
5.28’
Maximum vertical lifting height with 8.2 Ft height board
20.51’
Board loading height (without extension)
2.76’
Minimum width in moving/storage position
243/4"
Total gross weight
117 lb.
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or

Page 5 of 24
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Do not allow the product to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.

Page 6 of 24
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
HOIST USE AND CARE
Do not force the hoist. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the product when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Specific Operation Warnings
⚠WARNING
To avoid injury, slide bar lock must be fully engaged if winch assembly is extended.
Wear ANSI Z87.1 compliant safety goggles, hard hat, heavy duty gloves, and steel toed boots
during setup and use.
Do not exceed the rated load capacity.
Do not use to transport people or pets.
Secure load before raising or lowering load.
Only use the hoist to raise and lower one panel at a time.
Never load a drywall panel or operate the hoist if the lock pins are not engaged at one of the three
positions.
Use ONLY for lifting a drywall panel.
To avoid serious injury, watch for overhead obstructions when raising panel.

Page 7 of 24
Be sure the winch components are clean and dry before operation.
Inspect the tool for wear or damage. Pay special attention to any wear or damage to the wire rope.
Carefully inspect the hoist before operating.
Do not grease or oil the rack, pinion, or the gear.
The top rack must be in low position while changing the feet position.
Do not use the hoist as a working platform. Use a stepladder or a working platform to screw the
board onto the ceiling.
Do not obstruct the wheels while operating. It may cause the device to malfunction.
Do not put your hand through the steering wheel while the top rack is lowering. It may cause hand
or finger injuries.
Do not remove the hoist’s safety labels.
Do not modify the hoist.
Use the hoist on a firm and stable surface which can support the weight of the tool and
plasterboard.
Lock the 2-wheel brakes while lifting a board.
In order to avoid collision with the top rack during its descent, use the main brake to regulate the
speed. In case of a main brake default, release immediately the safety brake lever in order to stop
the descent right away.
Main Parts of Panel Lifter
Reference
Subassembly
1
Arm
2
Arm pipe
3
Top rack
4
Main body
1
2
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
11
12
13
14
15

Page 8 of 24
Reference
Subassembly
5
Integrated extension
6
Support base for power drill
7
Wooden platform
8
Side foot
9
Middle foot
10
Balance bar with wheels
11
13/4’’ screw
12
21/4’’ screw
13
25/8’’ screw
14
31/8’’ screw
15
Nut
Assembly Instructions
1. Attach the balance bar with wheels (10) to the main body (4) with the two 31/8" screws (14) and
nuts (15). Use a 1/2" flat wrench and a 1/4" hex wrench.
2. Attach the side (8) and middle feet (9) to the main body (4) with the six 21/4" screws (12) and
nuts (15). Use a 1/2" flat wrench and a 1/4" hex wrench.
Position the side feet with the brake (8) on the same side as the security and main brake levers. The
middle foot (9) is the shortest foot. The middle foot nuts have to be firmly tightened because the foot
doesn’t rotate like the side feet (8).
3. Open the 2 side feet (8) and insert the removable pin in the base frame hole following the
selected configuration :

Page 9 of 24
- HORIZONTAL CEILING SETTING AND SLOPING CEILING :
- VERTICAL SETTING :

Page 10 of 24
- STORAGE/MOVING POSITION :
The top rack (3) must be in low position while changing the feet position.
4. Insert the 3.28 Ft extension (5) in the frame and lock it in the selected hole with the removable
pin. The extension has 3 different height positions: 11.48 Ft –13.12 Ft and 14.76 Ft.
5. Insert the top rack (3) in the extension base and attach it with the 25/8" screw (13) and nut (15).

Page 11 of 24
6. Assemble the arms (1) with the two 13/4" screws (11) and nuts (15), using a 1/2" flat wrench and
a 1/4" hex wrench. Be sure the arm marks match: R with R and L with L.
7. Insert the arms (1) in the top rack (3) according to the position selected. When you are in front of
the steering wheel, put the R arm on your right and the L arm on your left. The retractable pins
must be locked in the corresponding holes.
8. Attach the power drill support base (6) to the main body (4) with the two provided screws and
tighten the wing nuts to lock the support base.
Before Each Use
⚠WARNING
Make sure all the parts are securely assembled.
Make sure all the nuts are well tightened and the removable pins are in position.
Remove the dust from the gear as well as the rack and pinion.
Make sure the retractable pins are well-locked in the appropriate holes.
Before each use, check all operations.
Make sure the cable is in good condition. Do not hesitate to change it as soon as the tiniest
imperfection is visible: crushing, pinching, and wire breaking.
Make sure the main brake is in good condition and well-adjusted. Once the board is lifted at the
required height, it has to stay in position when the safety brake is unlocked. If the top rack goes
down, tighten the main brake by turning the knurled nut clockwise direction.
Operating Instructions
⚠WARNING
To avoid injury, slide bar lock must be fully engaged if winch assembly is extended.
Wear ANSI Z87.1 compliant safety goggles, hard hat, heavy duty gloves, and steel toed boots
during setup and use.
Do not exceed the rated load capacity.
Only use the hoist to raise and lower one panel at a time.
Never load a drywall panel or operate the hoist if the lock pins are not engaged at one of the three
positions.
Use ONLY for lifting a drywall panel.
To avoid serious injury, watch for overhead obstructions when raising panel.
Do not grease or oil the rack, pinion, or the gear.
The top rack must be in low position while changing the feet position.
Do not use the hoist as a working platform. Use a stepladder or a working platform to screw the
board onto the ceiling.

Page 12 of 24
Do not obstruct the wheels while operating. It may cause the device to malfunction.
Do not put your hand through the steering wheel while the top rack is lowering. It may cause hand
or finger injuries.
Do not remove the hoist’s safety labels.
Do not modify the hoist.
Use the hoist on a firm and stable surface which can support the weight of the tool and
plasterboard.
Lock the 2-wheel brakes while lifting a board.
In order to avoid collision with the top rack during its descent, use the main brake to regulate the
speed. In case of a main brake default, release immediately the safety brake lever in order to stop
the descent right away.
1. Lift the latch to unlock the top rack and tilt it completely.
2. Insert the arms in the tube according to the selected setting-the retractable pin must be locked
in the hole.

Page 13 of 24
3. Block the 2 wheel brakes, and then load the board.
4. Pull the handle to position the board on the chosen configuration.
5. Unlock the 2 wheel brakes and turn the steering wheel while pushing the main brake lever to lift
the board.
6. Once the board touches the ceiling, position the board perfectly and lock the wheel brakes while
screwing the board.

Page 14 of 24
Once the board is lifted to the required height, it has to stay in position when the safety brake is
unlocked. If the board goes down, tighten the main brake by turning the knurled nut clockwise. If the
board is heavier than a standard board (more than 55.12 lb.), turn the knurled nut clockwise to
increase the spring power.
If the board still goes down even with the knurled nut at its tightest, change the brake lining.
7. Push the brake lever while lifting the safety brake latch, to lower the top rack. If you have to
lower the top rack loaded, pay attention to control the descent by pushing slightly on the main
brake lever. In case of a main brake default, release immediately the safety brake lever in order
to stop the descent right away.
LOADING CONFIGURATIONS
HORIZONTAL CEILING AND SLOPING CEILING SETTING
1. Open the feet as much as possible and insert each removable pin in the 3rd hole of the base
frame.
2. Insert the arms in the horizontal tubes. The retractable pin must be locked in the selected
hole.

Page 15 of 24
3. A. CEILING SETTING: Once the board is loaded, pull the top rack handle to put the board in
horizontal position. Position the panel hoist with the steering wheel in front of the wall to lift
the board along the wall.
B. HORIZONTAL SLOPING CEILING: Once the board is loaded, pull out the removable pin to
unlock the top rack, and then pull the handle to angle the board. Insert the removable pin in the
sloping ceiling position hole (45° position). The top rack position is adjusted according to the ceiling
angle while the board is touching the ceiling.

Page 16 of 24
4. Turn the steering wheel while pushing the main brake lever to lift the board up to the ceiling.
VERTICAL LIFTING AND VERTICAL SLOPING CEILING SETTING
1. Insert the arms in the vertical tubes; the retractable pin must be locked in the selected hole
according to the board dimensions.
- 1st hole for vertical sloping ceiling
- 2nd hole (with vertical position marking) for vertical lifting
2. VERTICAL SLOPING CEILING: Once the board is loaded, pull out the removable pin to unlock
the top rack, then pull the handle to angle the board and insert the removable pin in the sloping
ceiling position hole (45° position). The top rack position is adjusted according to the ceiling
angle while the board is touching the ceiling.

Page 17 of 24
VERTICAL LIFTING: Once the board is loaded, position the hoist along the vertical wall. Pull out the
removable pins from the 2 lateral feet and open them up to the 2nd hole of the frame base. Insert the
removable pins to lock the feet. Pull out the removable pin from the top rack in order to angle the
board completely on vertical position, while pushing the hoist along the wall with help of the top rack
handle. Lock the 2 wheel brakes.
3. Turn the steering wheel while pushing the main brake lever to lift the board.

Page 18 of 24
Automatic Use Assisted by Power Drill
1. You must use the power drill support base for safety reasons. Set up the hoist according to the
selected setting configuration
2. Insert the hex bit in the power drill chuck.
3. Adjust the power drill support base according to the power drill dimensions.
4. Insert the hex bit attached to the power drill, in the hex hole located in the middle of the steering
wheel. Turn the power drill to block it against the power drill support base. Set the power drill on
“maximum torque - low speed”, rotating in a clockwise direction.
POWER DRILL MINI 14.4 VOLT - 3 Ah
5. Pull the power drill trigger to lift the board.
6. To lower the top rack, remove the power drill first, and then push the main brake lever while
lifting up the safety brake latch.

Page 19 of 24
After Each Use
After each use, the hoist should be stored in a dry, secure place, out of the reach of children.
Maintenance
Maintain the product by adopting a program of conscientious repair and maintenance in accordance
with the following recommended procedures. It is recommended that the general condition of any tool
be examined before it is used. Keep your tool in good repair. Keep handles dry, clean, and free from
oil and grease. The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating
Make sure all the parts are perfectly well assembled.
Make sure all the nuts are well tightened and the removable
pins are in position.
Remove the dust from the gear, as well as the rack and pinion.
Make sure the retractable pins are well-locked in their holes.
Before each use, do an overall check.
Make sure the cable is in good condition. Do not hesitate to
change it as soon as the tiniest imperfection is visible (e.g.,
crushing, pinching, or a broken wire).
Make sure the main brake is in good condition and well-
adjusted. Once the board lifted at the required height, it has to
stay in position when the safety brake is unlocked. If the top
rack goes down, tighten the main brake by turning the knurled
nut clockwise.

Page 20 of 24
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
The top rack goes
down instead of
staying in position
while the safety
brake is unlocked.
The main brake is not
securely tightened.
Tighten the main brake by turning the knurled nut clockwise.