Barco DML-1200 User manual

DML-1200
User guide
With embedded media player
R9050110
R59770209/02
02/02/2009

Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Disposal Information
This equipment has required the extraction and use of natural resources for its production. It may contain hazardous substances for health
and environment. In order to avoid the dissemination of those substances in the environment and to diminish the pressure on natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your
end of life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling
systems, please contact your local or regional waste administrator. You can also contact us for more information on the environmental
performances of our products.
GNU-GPL code
If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing
and mailing a CD will be charged.
Software License Agreement
You should carefully read the following terms and conditions before using this software. Your use of this software indicates your acceptance
of this license agreement and warranty.
Terms and Conditions:
1. No redistribution of the software is allowed.
2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter anyhow this software product.
Disclaimer of Warranty:
This software and the accompanying files are sold “as is” and without warranties as to performance or merchantability or any other war-
ranties whether expressed or implied. In no event shall Barco be liable for damage of any kind, loss of data, loss of profits, business
interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the
product or refund of purchase price.
Uploading own media
It is your responsibility to handle all copyright issues relating to the media you create and upload. Barco will not accept responsibility for
any breach of copyright incurred in these processes.

Pre-installed media
All libraries pre-installed on the system are supplied by Barco. Any queries regarding the use of these should be directed to Barco. Copy-
right laws may apply.

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 5
1.1 General ............................................................................................................................... 5
1.2 Important safety instructions ......................................................................................................... 5
1.3 Important warnings concerning DML flight cases ................................................................................... 8
1.4 Recycling guidelines.................................................................................................................. 8
2. General..............................................................................................................11
2.1 Installation requirements . . . ......................................................................................................... 11
2.2 Unpacking the device ............................................................................................................... 11
2.3 Projector air inlets and outlets.......................................................................................................14
3. Physical installation ..............................................................................................15
3.1 Pan and tilt locking ..................................................................................................................15
3.2 Mounting the DML-1200 upright . . ..................................................................................................17
3.3 Truss mounting of the DML-1200 . ..................................................................................................17
4. Connections........................................................................................................21
4.1 Power connection . . .................................................................................................................21
4.2 Input connections . . . .................................................................................................................22
4.3 Communication connections ........................................................................................................23
4.4 Linking DML-1200’s .................................................................................................................26
5. Start up of the Adjustment mode...............................................................................29
5.1 About the adjustment mode .........................................................................................................29
5.2 Start up of the adjustment mode....................................................................................................29
5.3 Navigation and adjustments.........................................................................................................29
6. Input menu .........................................................................................................31
6.1 Input selection .......................................................................................................................31
6.2 Auto Image Alignment...............................................................................................................31
6.3 Reset to factory presets.............................................................................................................32
7. Lamp menu.........................................................................................................33
7.1 Overview flow........................................................................................................................33
7.2 Identification .........................................................................................................................33
7.3 Status and run time overview lamps................................................................................................34
8. Control menu.......................................................................................................35
8.1 Overview flow........................................................................................................................35
8.2 Startup ...............................................................................................................................35
8.3 Standby ..............................................................................................................................36
8.4 Demo mode..........................................................................................................................36
8.5 DMX data ............................................................................................................................37
8.6 DMX address ........................................................................................................................38
8.7 DMX universe........................................................................................................................38
8.8 Media player on - off.................................................................................................................39
8.9 LCD contrast......................................................................................................................... 39
8.10 Pan and Tilt encoder ................................................................................................................ 40
8.11 Network .............................................................................................................................. 41
9. Service menu.......................................................................................................43
9.1 Overview flow........................................................................................................................43
9.2 Identification .........................................................................................................................43
9.3 Diagnosis ............................................................................................................................44
9.3.1 Version table ..................................................................................................................44
9.3.2 Voltages .......................................................................................................................45
9.3.3 Temperatures .................................................................................................................45
9.3.4 Fan speeds. . . .................................................................................................................46
9.3.5 Device status..................................................................................................................47
9.3.6 Error logging ..................................................................................................................47
9.4 Service patterns .....................................................................................................................48
9.5 Calibration ...........................................................................................................................49
9.5.1 Index delay....................................................................................................................49
9.5.2 Aperture calibration ........................................................................................................... 50
9.5.3 Device calibration.............................................................................................................51
10. Moving light control via DMX ...................................................................................53
10.1 Pan - Tilt .............................................................................................................................53
10.2 Intensity..............................................................................................................................53
10.3 Optical zoom - focus.................................................................................................................53
10.4 Shutter - Strobe......................................................................................................................53
10.5 Cyan - Magenta - Yellow ............................................................................................................54
10.6 CTO (Color temperature origin) . . . ..................................................................................................54
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10.7 Mode selection.......................................................................................................................54
10.8 Iris.................................................................................................................................... 55
10.9 Control channel ......................................................................................................................55
11. Image control via DMX ...........................................................................................57
11.1 Introduction ..........................................................................................................................57
11.2 Source selection..................................................................................................................... 57
11.3 Brightness - Contrast - Saturation ..................................................................................................57
11.4 Orientation ........................................................................................................................... 57
11.5 Blanking..............................................................................................................................58
11.6 Soft edge.............................................................................................................................59
11.7 Warping ..............................................................................................................................59
12. Embedded Media Player .........................................................................................61
12.1 About the media player.............................................................................................................. 61
12.2 Storing images or clips ..............................................................................................................61
12.3 Controlling the Media Player with DMX.............................................................................................61
12.3.1 Image or Clip selection .......................................................................................................61
12.3.2 IN frame - OUT frame.........................................................................................................62
12.3.3 Image transition...............................................................................................................63
12.3.4 Playback mode and speed ...................................................................................................64
12.3.5 Opacity ........................................................................................................................64
12.3.6 Contrast .......................................................................................................................65
12.3.7 Red - Green - Blue............................................................................................................65
12.3.8 Scale ..........................................................................................................................65
12.3.9 Object position ................................................................................................................65
12.3.10 Aspect ratio ...................................................................................................................66
12.3.11 Image rotation speed - position...............................................................................................66
12.3.12 Image blur.....................................................................................................................67
12.3.13 Layer effects ..................................................................................................................67
12.3.13.1 No effect ................................................................................................................67
12.3.13.2 Radial blur .............................................................................................................. 67
12.3.13.3 Motion blur..............................................................................................................68
12.3.13.4 Color Trafo..............................................................................................................69
12.3.13.5 MultiImage..............................................................................................................69
12.3.13.6 Inverted lumakey .......................................................................................................70
12.3.13.7 Shifter...................................................................................................................71
12.3.13.8 Chromakey .............................................................................................................72
12.3.13.9 Scroller..................................................................................................................72
12.3.13.10 Color Studio ...........................................................................................................73
12.3.13.11 Neon ...................................................................................................................74
12.3.13.12 CTBO..................................................................................................................75
12.3.13.13 DuoTone...............................................................................................................75
12.3.13.14 Palette ................................................................................................................. 76
12.3.13.15 Bloom..................................................................................................................77
12.3.13.16 Interlace ...............................................................................................................78
12.3.13.17 Noise...................................................................................................................78
12.3.13.18 Rings...................................................................................................................79
12.3.13.19 CubeStyle .............................................................................................................80
12.3.13.20 LED....................................................................................................................80
12.3.13.21 Pixetlate ...............................................................................................................81
12.3.13.22 Halftone................................................................................................................ 82
12.3.13.23 Plasma.................................................................................................................83
12.3.13.24 Flower .................................................................................................................83
12.3.13.25 Flip.....................................................................................................................84
12.3.13.26 Rotozoom..............................................................................................................85
12.3.13.27 Glass...................................................................................................................86
12.3.13.28 Aqua ...................................................................................................................86
12.3.13.29 Tunnel .................................................................................................................87
12.3.13.30 Planes .................................................................................................................88
12.3.13.31 Fluid distortion.........................................................................................................89
12.3.13.32 Alphabet ...............................................................................................................89
12.3.13.33 Ripple..................................................................................................................90
12.3.13.34 Wave...................................................................................................................91
12.3.13.35 Jitter ...................................................................................................................91
12.3.13.36 Stripes ................................................................................................................. 92
12.3.13.37 Infinite Zoom...........................................................................................................93
12.3.13.38 Infinity..................................................................................................................93
12.3.13.39 Blinder .................................................................................................................94
12.3.14 Layer combination mode .....................................................................................................94
12.3.14.1 Introduction .............................................................................................................94
12.3.14.2 Add......................................................................................................................95
12.3.14.3 Sub......................................................................................................................96
12.3.14.4 Darken..................................................................................................................96
12.3.14.5 Lighten..................................................................................................................96
12.3.14.6 Softlight................................................................................................................. 97
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12.3.14.7 Softlight inverse ........................................................................................................97
12.3.14.8 Hardlight ................................................................................................................98
12.3.14.9 Overlay .................................................................................................................99
12.3.14.10 Difference..............................................................................................................99
12.3.14.11 Multiply................................................................................................................100
12.3.14.12 Screen................................................................................................................100
12.3.14.13 Opaque ...............................................................................................................101
12.3.14.14 Sprite ................................................................................................................ .101
12.3.14.15 Luminance key .......................................................................................................102
12.3.14.16 Matte................................................................................................................. .103
12.3.15 Matte layer selections........................................................................................................103
12.3.15.1 Introduction ............................................................................................................103
12.3.15.2 Color ..................................................................................................................104
12.3.15.3 Rings.................................................................................................................. .104
12.3.15.4 Chess..................................................................................................................105
12.3.15.5 Interference (C+C) ....................................................................................................106
12.3.15.6 Interferences, Retro (C+C)............................................................................................107
12.3.15.7 Interferences (R+C) ...................................................................................................107
12.3.15.8 Interference, Retro (R+C).............................................................................................108
12.3.15.9 Interference, Retro2 (R+C)............................................................................................109
12.3.15.10 Interference (R+R) ...................................................................................................110
12.3.15.11 Interference Retro (R+R).............................................................................................111
12.3.15.12 Clouds ................................................................................................................111
12.3.15.13 Flowers ...............................................................................................................112
12.3.15.14 Fog....................................................................................................................113
12.3.15.15 Rain...................................................................................................................114
12.3.15.16 Starfield...............................................................................................................115
12.3.15.17 Gradient ..............................................................................................................115
12.3.16 Warp selection and Warp transition .........................................................................................116
12.3.17 Masking ......................................................................................................................116
12.3.18 Master effects ................................................................................................................118
12.3.19 Keystone - polygon adjustments ............................................................................................118
13. Maintenance...................................................................................................... 121
13.1 Cleaning the lens . . . ................................................................................................................121
13.2 Cleaning the exterior of the DML-1200 . . .. . .......................................................................................121
13.3 Level check of cooling liquid .......................................................................................................121
14. Servicing.......................................................................................................... 125
14.1 Removal of the front cover .........................................................................................................125
14.2 Opening the top cover on the lamp units side . . . ..................................................................................126
14.3 Replacement of the dust filters on the front side ..................................................................................128
14.4 Replacement of the dust filter at the inside of the head. ..........................................................................129
14.5 Replacement of the dust filter in the base .........................................................................................130
14.6 Removal of a lamp unit.............................................................................................................131
14.7 Mounting a new lamp unit . . ........................................................................................................133
14.8 Top-up the reservoir with cooling liquid............................................................................................134
A. DMX chart.......................................................................................................... 139
A.1 DMX chart, Digital moving luminiere.............................................................................................. .139
A.2 DMX chart, Image ..................................................................................................................140
A.3 DMX chart, EMP....................................................................................................................142
B. Dimensions ........................................................................................................ 149
B.1 Dimensions of the DML-1200 ......................................................................................................149
B.2 Dimensions flight case .............................................................................................................150
C. Troubleshooting ....... .. .. ........ .. ........ .. ........ .. .. ...... .. .. ...... .. .. ........ .. ........ .. ........ .. .. ... 151
C.1 Error list.............................................................................................................................151
D. Specifications ..................................................................................................... 155
D.1 Specifications of the DML-1200 . . . .................................................................................................155
E. Order info .......................................................................................................... 157
E.1 Spare part order info ...............................................................................................................157
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Table of contents
4R59770209 DML-1200 02/02/2009

1. Safety
1. SAFETY
1.1 General
Personal protection
Take care of the following warnings and cautions:
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source. Power input voltage range must be between 200-240
V,10A 50/60Hz
•Warning: This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable.
Mount a plug to the delivered power cord but take care of the local regulations about power cords and power plugs. Do not
defeat the purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• If an extension cord is used with this product, make sure that the total of the ampere ratings on the products plugged into the
extension cord does not exceed the extension cord ampere rating.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the set and have it
checked by qualified service personnel before resuming operations.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.
• Do not guide the power cord over the base unit of the device. Ensure that the power cord cannot make contact with moving
head.
R59770209 DML-1200 02/02/2009 5

1. Safety
To prevent personal injury
• When power is supplied to the device, the device starts a homing procedure which includes a movement of the head.
• When opening one of the shell covers of the projector head while power is supplied to the device, the movement of the head
(pan and tilt) is blocked by the software.
• To reduce the lamp heat of the projector head, switch the device first to standby and let the projector lamp cool down for at least
5 minutes. Then the device may be disconnected from the power outlet.
• Isolated electrically before re-lamping. Caution : hot lamps.
• The customer should never attempt to disassemble the lamp casing. See "Recycling guidelines", page 8 for more information
about handling a used lamp.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 2 persons are needed to lift up the device. No twist is
allowed. When lifting out of the flight case, a 3rd person has to push away the flight case while the first 2 are lifting up the
device.
• To prevent injury, ensure that the lens and all cover plates are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in injury to the eye.
• Before attempting to remove any of the device’s covers, you must disconnect from the wall outlet.
• When performing setup work to a ceiling mounted device, to prevent injury caused by falling objects or the system, set out a
keep out area.
• Consult a professional structural engineer prior to suspending the device from a structure not intended for that use. Always
ensure that the working load limit of the structure can handle the load of the device.
• The power input at the base of the device is considered as the disconnect device. When required to switch off the device, to
access parts inside, always disconnect the power cord at the base of the device. In case the power input at the base of the
device is not accessible (e.g. ceiling mount), the socket outlet supplying the device shall be installed nearby the device and be
easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• When mounting the device to the ceiling or to a rigging system, always mount security chains.
• It is hazardous to operate without lens or shield. Shields, lenses or utra-vilolet screens shall be changed if they have become
visible damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Mercury Vapor Warnings: Keep the following warnings in mind when using the projector. The lamp used in the projector
contains mercury. In case of a lamp rupture, explosion there will be a mercury vapor emission. In order to minimize the potential
risk of inhaling mercury vapors:
- Ensure the projector is installed only in ventilated rooms.
- Replace the lamp module before the end of its operational life.
- Promptly ventilate the room after a lamp rupture, explosion has occurred, evacuate the room (particularly in case of a preg-
nant woman).
- Seek medical attention if unusual health conditions occur after a lamp rupture, explosion, such as headache, fatigue, short-
ness of breath, chest-tightening coughing or nausea.
•Cooling liquid circuit. The device head contains a cooling circuit filled with Blue antifreeze diluted 1,2 ethanediol (1/3 ethane-
diol – 2/3 Demi water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
•Restricted Access Location The DML must be installed in a Restricted Access Location, where access can only be gained
by persons who have been instructed about the reasons for the restriction applied to the location and about the precautions
that shall be taken.
Reasons for the applied restrictions: moving head in all directions, air outlet can reach high temperatures and light output may
cause eye injury when looking directly into the lens.
•Maximum temperature of enclosure : 90°C (194 °F)
To prevent device damage
• The DML has been designed for use with a specific lamp type. See installation instructions for its correct lamp type.
• If the air filters are not regularly replaced, the air flow inside the device (projector head and base) could be disrupted, causing
overheating. Overheating may lead to the device shutting down during operation.
• In order to ensure that correct airflow is maintained, and that the device complies with electromagnetic compatibility (EMC)
requirements, and for safety requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• The device must always be mounted in a manner which ensures free flow of air into its air inlets and unimpeded evacuation of
the hot air exhausted from its cooling system. Heat sensitive materials should not be placed in the path of the exhausted air.
Leave at least a free safety area of 2 meter (80”) around the projector head.
6R59770209 DML-1200 02/02/2009