Barco ILite Series User manual

MEDIA
FIXED ILITE DISPLAY
INSTALLATION MANUAL
For I6, I6 XP, I8, I10 & I12 tiles
05042004 R5976522/02

Barco nv Media
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
Printed in Belgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as partof the legally stipulated termsof guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of compliant, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference.

Table of contents
TABLE OF CONTENTS
1. Safety..................................................................................................................3
1.1 Safetyguidelines...................................................................................................................... 3
1.2 Importantsafetyinstructions.......................................................................................................... 4
1.3 ImportantWarnings ................................................................................................................... 5
2. System Overview....................................................................................................7
2.1 Introduction............................................................................................................................ 7
2.2 Support structure...................................................................................................................... 8
2.3 AssemblyblocksforanILitedisplaysystem......................................................................................... 8
2.3.1 ILiteassemblyblocks........................................................................................................... 8
2.3.2 OrderinfoILiteassemblyblocks...............................................................................................9
2.4 ILitedisplaytiles....................................................................................................................... 9
2.4.1 ILitedisplaytiles................................................................................................................ 9
2.4.2 OrderinfoILitetiles............................................................................................................10
2.4.3 TechnicalsummaryILitetiles..................................................................................................10
2.4.3.1 SpecificationsILite6tile................................................................................................10
2.4.3.2 SpecificationsILite6XPtile............................................................................................11
2.4.3.3 SpecificationsILite8tile................................................................................................12
2.4.3.4 SpecificationsILite10tile...............................................................................................12
2.4.3.5 SpecificationsILite12tile...............................................................................................13
2.4.4 ILitetiledimensions............................................................................................................14
2.5 CablesforILitedisplays..............................................................................................................14
2.5.1 Powercables ..................................................................................................................14
2.5.2 Datacables....................................................................................................................17
2.6 Powerboxes..........................................................................................................................18
2.7 Digitizer...............................................................................................................................18
2.8 Fiberlinksystem......................................................................................................................18
2.9 Controlsoftware......................................................................................................................18
3. Physical installation ...............................................................................................19
3.1 Installation of the support structure..................................................................................................19
3.2 PreparationoftheILiteassemblyblocks............................................................................................19
3.2.1 Assemblyblockpositioningcode .............................................................................................19
3.2.2 RemovingsidesfromILiteassemblyblocks..................................................................................20
3.2.2.1 Removingsides.........................................................................................................20
3.2.2.2 RemovingtheleftsidefromanILiteassemblyblock..................................................................21
3.2.2.3 RemovingthebottomsidefromanILiteassemblyblock..............................................................21
3.3 CorrectalignmentoftheILiteassemblyblocks.....................................................................................22
3.4 AttachtheILiteassemblyblocks ....................................................................................................23
3.5 ILite tile mounting ....................................................................................................................26
3.6 CablingoftheILitedisplay...........................................................................................................28
3.6.1 ILitetileinput/outputports.....................................................................................................28
3.6.2 Powercabling..................................................................................................................29
3.6.2.1 Connections with a Mono Phase Power Box ..........................................................................29
3.6.2.2 Connections with a Custom Power Box................................................................................31
3.6.3 Datacabling ...................................................................................................................32
4. Servicing.............................................................................................................35
4.1 Safetyinstructions....................................................................................................................35
4.2 ILitetilediagnostic ...................................................................................................................35
4.3 Tileaccessing........................................................................................................................36
4.4 HotswapofanILitetile..............................................................................................................37
Index......................................................................................................................39
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Table of contents
2R5976522 FIXED ILITE DISPLAY 05042004

1. Safety
1. SAFETY
1.1 Safety guidelines
Personal protection
Image 1-1
Warning Image 1-2 Suspended loads Image 1-3 Hard hat Image 1-4 Mind your fingers
Be aware of suspended loads, wear a hard hat to reduce the risk of personal injury. Mind your fingers while working with heavy
loads.
Installation personnel
This installation must be performed by authorized and qualified technical personnel only.
Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of
such safety critical systems.
Caution
Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions.
To do otherwise increases the risk of hazards and injury to the user.
Assembly parts are designed for intended use only in conjunction with Barco LED walls.
Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part
strength. Consult Barco for assistance with custom applications.
Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application.
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise
maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and
inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling
capability of the part.
Barco recommends inspections at regular intervals for all installations and increasing in frequency for more critical installations. If
a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced
immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
R5976522 FIXED ILITE DISPLAY 05042004 3

1. Safety
1.2 Important safety instructions
Instructions:
• Read these instructions.
• Keep these instructions.
• Heed all warnings.
• Follow all instructions.
• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer
for further advice should any doubts exist regarding any cleaning procedure.
• Do not block ventilation openings. Install in accordance with the manufacturers instructions.
• Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that
produce heat.
• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets/plugs are damaged
then replacement of the defective parts must be undertaken immediately.
• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point
where they exit from the apparatus. Replace damaged power/data cords immediately.
• Only use attachments/accessories specified by the manufacturer.
• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this
apparatus when unused for long period of time.
• Refer all servicing to qualified service technicians/personnel. Servicing is required when the apparatus has been damaged in
any way, such as power-supply cord or plug is damaged, the apparatus does not operate normally, or has been dropped.
• Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use caution during lifting/moving
or transporting to avoid damage by possible tipping.
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1. Safety
1.3 Important Warnings
Important Warnings:
•Risk of electric shock:
Image 1-5
Risk of electrical shock
Risk of electric shock. Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable
parts inside. Refer servicing to qualified service personnel.
The lightning flash with an arrowhead within a triangle is intended to tell the user that parts inside this product may cause a risk
of electrical shock to persons.
The exclamation point within a triangle is intended to tell the user that important operating and/or servicing instructions are
included in the technical documentation for this equipment.
•Maximum ambient temperature:
The maximum ambient temperature for the LED wall is 40 °C, the minimum temperature is -10 °C.
•High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric
shock due to high leakage current, proper grounding of the installation is required.
•Flammable materials:
Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation
should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation
must be provided.
•ESD and LED’s:
LED components used in ILite devices are ESD (Electro-Static Discharge) sensitive. To prevent the possibility of destroying
LED components do not touch either in operation or while switched off.
•Risk of electric shock / Risk of fire:
To protect against risk of fire by overloading of power cables, MAXIMUM 6 TILES in one column may be connected in parallel.
Each source cable supplying a column of MAXIMUM 6 TILES should be protected by a circuit breaker or fuses rated 16 A / 250
V.
•Disconnect device:
When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near
the equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed
wiring.
•This equipment MUST be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the
grounding type plug will expose you to the risk of electric shock.
•Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding
conductor) in order to avoid large ground currents loops due to voltage differences in the neutral conductor. The total electrical
installation should be protected by an appropriate rated disconnect switch, circuit breakers and Ground Fault Current Inter-
rupters. The installation shall be done according to the local electrical installation codes. In Europe special attention should be
given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to.
•Mains cords:
The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords
are damaged, replace only with new ones. Never try to repair a power cord.
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1. Safety
6R5976522 FIXED ILITE DISPLAY 05042004

2. System Overview
2. SYSTEM OVERVIEW
Overview
• Introduction
• Support structure
• Assembly blocks for an ILite display system
• ILite display tiles
• Cables for ILite displays
• Power boxes
• Digitizer
• Fiberlink system
• Control software
2.1 Introduction
The fundamental elements of a ILite display system are:
• Support structure.
• Assembly blocks.
• ILite display tiles.
• Power box.
• Digitizer.
• Control software.
Block diagram ILite display system
Sources Digitizer
Control
PC
RS232
Tile 1
Tile 2
Tile 3
ILite Display
Image 2-1
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2. System Overview
2.2 Support structure
Support structures
Screen supporting/securing structures are not described in this manual, because the vary from system to system. Although, the
following must be taken into account and must be precisely calculated on individual basis:
1. Weight tolerances.
2. Ceiling heights (floor or suspended).
3. Ballast loads (for base stand assemblies).
4. Front or rear clearances.
5. Stacking limitations.
6. Environmental conditions.
7. Location.
8. Ground clearances.
9. Ground stability.
10. Local regulations regarding such installations.
Individual basis
Support structures must be assessed on an individual basis. Never construct a wall if there is uncertainty regarding the stability of
an installation or the load holding capabilities. If there are doubts on a systems viability, consult Barco for advise on professional
rigging organizations.
Example of a support structure
Image 2-2
ILitesupportstructureforaH7xV5ILitedisplay.
The support structure in the above example is pure illustrative for a H7 x V5 ILite display. Several variants of
support structures are possible for the same size of an ILite display. Contact Barco NV. for more information.
2.3 Assembly blocks for an ILite display system
2.3.1 ILite assembly blocks
Introduction
The assembly of a system due to the multitude of possible screen sizes / configurations is difficult to assume. Eight different sizes
of assembly blocks (basic building frames) are available having tile arrangements in the ratios H2 x V2, H2 x V3, H2 x V4, H3 x V2,
H3xV3,H3xV4,H4xV2,H4xV3(H = Horizontal space for ILite tile & V = Vertical space for ILite tile). This modular concept
gives rise to configurations of unlimited possibility, screen dimensions of the most desirable sizes can be rapidly constructed, with
maximum flexibility.
The assembly blocks are prepared on the ground and then raise to their desired position, depending on the circumstances and
facilities available.
ILite assembly blocks are only to be used in conjunction with BARCO ILite modules.
8R5976522 FIXED ILITE DISPLAY 05042004

2. System Overview
Image 2-3
ILite assembly blocks.
2.3.2 Order info ILite assembly blocks
Order info:
Article No. Description
R9850780 ILite assembly block H2 x V2
R9850781 ILite assembly block H2 x V3
R9851630 ILite assembly block H2 x V4
R9850782 ILite assembly block H3 x V2
R9850783 ILite assembly block H3 x V3
R9850784 ILite assembly block H3 x V4
R9851640 ILite assembly block H4 x V2
R9850785 ILite assembly block H4 x V3
2.4 ILite display tiles
2.4.1 ILite display tiles
Introduction
The ILite range is delivering a quality picture of a video cube without its inherent technology limits as hotspot-effect, jailhouse-
effect, alignment problems and low contrast level. But offering shallow depth, long lifetime, increased ruggedness and incredible
picture dynamics. Built-in intelligence provides for auto-calibration of the full display, hot swap of tiles and diagnostic capabilities.
An embedded PC equips every ILite tile, providing it with intelligence and advanced logic handling capabilities. This PC is the host
of a great deal of the added value offered by the ILite. An extreme fill factor and high resolution offers a full color blended picture at
distances smaller than 3 meters. Half of the full brightness is still perceived at angles of 145º from the surface of the display.
R5976522 FIXED ILITE DISPLAY 05042004 9

2. System Overview
Image 2-4
ILite tile.
2.4.2 Order info ILite tiles
Order info:
Article No. Description
R9004040 ILite 6 tile
R9010250 ILite 6 XP tile
R9004060 ILite 8 tile
R9004050 ILite10tile
R9004111 ILite12tile
2.4.3 Technical summary ILite tiles
2.4.3.1 Specifications ILite 6 tile
Specifications
Contrast Ratio 950:1(500lux)
1.625 : 1 (225 lux)
Screen size Unlimited
Weight 13 kg
Hor. viewing angle > 145°
Vert. viewing angle > 145°
Avg Power Consumption 100 W / tile
Max Power Consumption 400 W / tile
Tile dimensions Width: 0,448 m
Height: 0,448 m
Depth: 0,1495 m
Visual Resolution 6mm
10 R5976522 FIXED ILITE DISPLAY 05042004

2. System Overview
Temperature range operating:
0°C <> 40°C
storage:
-20°C <> 60°C
Brightness 2.500 NIT
Calibrated Brightness 2.000+ NIT
Lifetime 45.000h [half brightness]
Processing +10bit
Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA
2.4.3.2 Specifications ILite 6 XP tile
Specifications
Pixel pitch 6mm
Brightness 2500 NIT
Calibrated Brightness 2000 NIT (calibrated at 6500°K)
LED configuration 3-in-1 SMD
Pixel density 25.920/m² (2410/ft²)
5.184/tile (72x72)
Hor. viewing angle 145° + (min. 50% brightness)
Vert. viewing angle 145° + (min. 50% brightness)
Contrast Ratio 950:1
Lifetime 45000h (full white - half brightness)
Power consumption maximum: 400W / tile
average: 100W / tile
Colors 4,4 trillion
Weight 13 Kg (28,7 lbs)
Processing 14bit/color (Color)
8bit/color (Greyscale)
Refresh rate 400 Hz (PAL/NTSC minimum)
Temperature range operating:
0-40°C(32-104°F)
storage:
-20 - 60°C (-4 - 140°F)
Humidity operating:
35 - 85%
storage:
10 - 90%
Certifications UL-CE-TUVClassA
R5976522 FIXED ILITE DISPLAY 05042004 11

2. System Overview
Tile dimensions Width: 448mm (17.7")
Height: 448mm (17.7")
Depth: 149,5mm (5.89")
Source compatibility S-Video / Composite / YUV / RGB / SDI / HDSDI / Data DVI up to SXGA
2.4.3.3 Specifications ILite 8 tile
Specifications
Contrast Ratio 950:1(500lux)
1625 : 1 (225 lux)
Screen size Unlimited
Weight 13 kg
Hor. viewing angle > 145°
Vert. viewing angle > 145°
Avg Power Consumption 100 W / tile
Max Power Consumption 400 W / tile
Tile dimensions Width: 0,448 m
Height: 0,448 m
Depth: 0,1495 m
Visual Resolution 8mm
Brightness 2.500 NIT
Calibrated Brightness 2.000+ NIT
Temperature range operating:
0°C <> 40°C
storage:
-20°C <> 60°C
Lifetime 45.000h [half brightness]
Processing +10bit
Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA
2.4.3.4 Specifications ILite 10 tile
Specifications
Contrast Ratio 950:1(500lux)
1.625 : 1 (225 lux)
Screen size Unlimited
Weight 13 kg
Hor. viewing angle > 145°
Vert. viewing angle > 145°
Avg Power Consumption 100 W / tile
Max Power Consumption 400 W / tile
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2. System Overview
Tile dimensions Width: 0,448 m
Height: 0,448 m
Depth: 0,1495 m
Visual Resolution 10 mm
Temperature range operating:
0°C <> 40°C
storage:
-20°C <> 60°C
Brightness 2.500 NIT
Calibrated Brightness 2.000+ NIT
Lifetime 45.000h [half brightness]
Processing +10bit
Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA
2.4.3.5 Specifications ILite 12 tile
Specifications
Brightness 2.500 NIT
Calibrated Brightness 2.000+ NIT
Contrast Ratio 950:1(500lux)
1.625 : 1 (225 lux)
Visual Resolution 12 mm
Hor. viewing angle > 145°
Vert. viewing angle > 145°
Tile dimensions Width: 0,448 m
Height: 0,448 m
Depth: 0,1495 m
Weight 13 kg
Avg Power Consumption 100 W / tile
Max Power Consumption 400 W / tile
Temperature range operating:
0°C <> 40°C
storage:
-20°C <> 60°C
Screen size Unlimited
Lifetime 45.000h [half brightness]
Processing +13bit
Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA
R5976522 FIXED ILITE DISPLAY 05042004 13

2. System Overview
2.4.4 ILite tile dimensions
Dimensions:
448
448
101,9 286
132 116
M6 max 15mm deep
25
430,5
Image 2-5
Dimensions given in millimeters.
2.5 Cables for ILite displays
2.5.1 Power cables
General
Depending on the size and configuration of the ILite display several sizes and types of power cables are needed. The picture below
(image 2-6) illustrates the available power connector types for an ILite Display.
Image 2-6
Power connector types:
ATypeCEEmale.
BTypeC13female.
CTypeC19female.
DTypeC20male.
Image 2-7
Detail male multi pole connector.
Used on the Custom Power Box, multi
power cable and Spider connector.
14 R5976522 FIXED ILITE DISPLAY 05042004

2. System Overview
The power cords delivered with the ILite display system have special properties for safety. They are not user
serviceable. If the power cords are damaged, replace only with new ones. Never try to repair a power cord.
Order info:
Article No. Description Image
R9851130 One ILite power linking cable (C20 / C19 / C13).
Used to distribute power between tiles. Maximum 6 tiles per branch.
image 2-8
R9851131 Package with 5 ILite power linking cables (C20 / C19 / C13).
Used to distribute power between tiles. Maximum 6 tiles per branch.
image 2-8
R9851132 Package with 10 ILite power linking cables (C20 / C19 / C13).
Used to distribute power between tiles. Maximum 6 tiles per branch.
image 2-8
R9851140 ILite power source cable (C20 waterproof / C19) 4,5 meter.
Used to distribute power from the Fiberlink Receiver to an ILite tile.
image 2-9
R9851150 ILite power source cable (C20 waterproof / C19) 9 meter.
Used to distribute power from the Fiberlink Receiver to an ILite tile.
image 2-10
R9851136 ILite power source cable (C20 / C19 waterproof) 2,5 meter.
Used to distribute power from an ILite tile to the Fiberlink Receiver.
image 2-11
R9851141 ILite power source cable (C20 / C19 waterproof) 4,5 meter.
Used to distribute power from an ILite tile to the Fiberlink Receiver.
image 2-12
R9851151 ILite power source cable (C20 / C19 waterproof) 9 meter.
Used to distribute power from an ILite tile to the Fiberlink Receiver.
image 2-13
R9851160 ILite power source cable (CEE / C19) 2,5 meter.
Use to distribute power directly from the wall outlet to maximum 6 ILite tiles.
image 2-14
R9851170 ILite power source cable (CEE / C19) 4 meter.
Used to distribute power directly from the wall outlet to maximum 6 ILite tiles.
image 2-15
R9851180 ILite power extension lead (C20 / C19) 1,5 meter. image 2-16
R9851190 ILite power extension lead (C20 / C19) 2,5 meter. image 2-17
R9851200 ILite power extension lead (C20 / C19) 4 meter. image 2-18
R9851260 Multi power cable of 10 meter.
Used to distribute power between Custom Power Box and Spider connector.
R9851261 Multi power cable of 20 meter.
Used to distribute power between Custom Power Box and Spider connector.
R9851262 Multi power cable of 30 meter.
Used to distribute power between Custom Power Box and Spider connector.
R9851263 Multi power cable of 50 meter.
Used to distribute power between Custom Power Box and Spider connector.
R9851264 Multi power cable with custom length.
Used to distribute power between Custom Power Box and Spider connector.
image 2-19
R9851670 ILite Spider connector with 6 power outputs (C19) with different lengths. Spider support
bracket included.
Used to distribute power from a multi power cable to the ILite tiles. Maximum six
ILite tiles per Spider output cable.
R5976522 FIXED ILITE DISPLAY 05042004 15

2. System Overview
Article No. Description Image
R9851671 ILite Spider connector with 6 power outputs (C19) with same lengths. Spider support
bracket included.
Used to distribute power from a multi power cable to the ILite tiles. Maximum six
ILite tiles per Spider output cable.
R9851672 ILite Spider connector with 6 power outputs (C19) with custom lengths. Spider support
bracket included.
Used to distribute power from a multi power cable to the ILite tiles. Maximum six
ILite tiles per Spider output cable.
Image 2-8 Image 2-9 Image 2-10
Image 2-11 Image 2-12 Image 2-13
Image 2-14 Image 2-15 Image 2-16
16 R5976522 FIXED ILITE DISPLAY 05042004