Barco HDQ 4K35 Operating manual

HDQ 4K35
User and Installation manual
R5905823/04
30/11/2015

Barco NV
President Kennedypark 35, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com
Printed in Belgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits. Such equipment should not
be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://www.barco.com/en/signin.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in this manual must be complied with by the
customer.

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 General considerations............................................................................................................... 4
1.2 Important safety instructions ......................................................................................................... 5
2. General............................................................................................................... 9
2.1 Installation requirements . . . .........................................................................................................10
2.2 Unpacking the projector ............................................................................................................. 11
2.3 Initial inspection......................................................................................................................14
2.4 Air inlets and outlets................................................................................................................. 15
2.5 Installation process overview........................................................................................................16
3. Physical installation ..............................................................................................17
3.1 Installation of the Lamp House......................................................................................................18
3.2 Access to the power connection ....................................................................................................19
3.3 Power input setup of the HDQ 4K35................................................................................................20
3.4 Connecting the projector with the power net .......................................................................................22
3.5 Connecting a UPS to the projector electronics . . ...................................................................................23
3.6 Landscape and portrait mode .......................................................................................................25
3.7 Stacking multiple projectors.........................................................................................................27
3.8 Adjusting the multifunctional frame .................................................................................................30
3.9 Aligning the projected image on the screen ........................................................................................32
3.10 Aligning stacked projectors..........................................................................................................34
4. Lenses & Lens Holder............................................................................................37
4.1 Available lenses ..................................................................................................................... 38
4.2 Lens selection .......................................................................................................................40
4.3 Lens installation .....................................................................................................................41
4.4 Lens removal ........................................................................................................................43
4.5 Installing the lens fixation mechanism ..............................................................................................44
4.6 Removing the lens fixation mechanism . . .. . ........................................................................................45
4.7 Lens shift, zoom & focus . . . .........................................................................................................46
4.8 Additional vertical shift of the Lens Holder. . ........................................................................................47
4.9 Scheimpflug adjustment.............................................................................................................48
4.10 Fixation of the Lens Holder front plate ..............................................................................................52
5. Input and Communication .......................................................................................55
5.1 Introduction ..........................................................................................................................56
5.2 Local keypad of the HDQ projector ................................................................................................57
5.3 Communication ports of the HDQ projector ........................................................................................58
5.4 Source input ports of the Barco HDQ 4K35 projector .. . ...........................................................................60
5.5 ICMP status LEDs...................................................................................................................63
5.6 ICMP reset........................................................................................................................... 64
6. Starting up..........................................................................................................65
6.1 Switching ON the HDQ..............................................................................................................67
6.2 Switching OFF the HDQ.............................................................................................................68
7. Maintenance........................................................................................................69
7.1 Cleaning the front dust filter.........................................................................................................70
7.2 Cleaning the bottom dust filters.....................................................................................................71
7.3 Cleaning the lens . . . .................................................................................................................72
7.4 Cleaning the exterior of the projector ...............................................................................................73
7.5 Checking cooling liquid level........................................................................................................74
7.6 Topping up the cooling liquid reservoir..............................................................................................75
7.7 Removal of the Lamp House........................................................................................................77
7.8 Realignment of the lamp in its reflector.............................................................................................78
7.9 Authorization to clear security warning on the projector ...........................................................................79
8. Removal and installation of the projector covers ...........................................................81
8.1 Removal of the lamp cover..........................................................................................................82
8.2 Installation of the lamp cover........................................................................................................83
8.3 Removal of the input cover..........................................................................................................84
8.4 Installation of the input cover........................................................................................................85
8.5 Removal of the front cover ..........................................................................................................86
8.6 Installation of the front cover ........................................................................................................87
8.7 Removal of the back cover..........................................................................................................88
8.8 Installation of the back cover........................................................................................................89
8.9 Removal of the left cover............................................................................................................90
8.10 Installation of the left cover..........................................................................................................91
A. Dimensions and specifications ..................................................................................93
A.1 Dimensions of the Barco HDQ 4K35................................................................................................95
A.2 Specifications of the Barco HDQ 4K35 .............................................................................................96
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Table of contents
A.3 Technical Regulations ...............................................................................................................98
B. Environmental information .......................................................................................99
B.1 Disposal information................................................................................................................100
B.2 RoHS compliance ..................................................................................................................101
B.3 Production address .................................................................................................................102
B.4 Importers contact information ......................................................................................................103
Glossary ............................................................................................................... 105
Index.................................................................................................................... 107
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1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing and using a Barco HDQ
4K35. Furthermore, it includes several cautions to prevent damage to the HDQ 4K35. Ensure that you understand and follow all
safety guidelines, safety instructions and warnings mentioned in this chapter before installing your HDQ 4K35. After this chapter,
additional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cau-
tions” as well.
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1. Safety
1.1 General considerations
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems.
A Barco HDQ 4K35 is intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with potential hazards
associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the lamp and
associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions
inside the product enclosure.
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1. Safety
1.2 Important safety instructions
To prevent the risk of electrical shock
• This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector
electrical ratings.
• Installation according to the local electrical code and regulations by qualified technical personnel only.
• This product is equipped with a five-terminal barrier strip for the connection of a 3W+N+PE or 3W+PE three phase power
system. If you are unable to install the AC Requirements, contact your electrician. Do not defeat the purpose of the grounding.
• The cross-sectional area of the conductors in the power supply cord shall not be less than 4 mm2or AWG 10.
The cross-sectional area of the UPS inlet cord and external fan power cord shall be not less than 0.75 mm² or AWG 18.
• The electronics of the projector (UPS INLET) must be powered either from a suitable UPS unit or from the power outlet socket
(UPS OUTLET) provided on the projector. An adapted short power cord (2-pole 3-wire grounding) is added to the projector
accessories to loop through the power from UPS OUTLET to UPS INLET.
• The provided power output socket (UPS OUTLET) on the projector may only be used to provide power to the projector elec-
tronics. Never connect other devices to this power output socket.
• The building installation has to be provided with a circuit breaker of max. 40A to protect the complete unit.
• A readily accessible disconnect device must be incorporated externally to the equipment for removal of the power to the pro-
jector mains terminals.
• Disconnect the power to the projector mains terminals and unplug the power cord at UPS INLET for removal of all power from
the projector.
• Warning: High leakage current. Earth connection essential before connecting supply.
• Do not allow anything to rest on the power cord. Do not locate this projector where persons will walk on the cord.
• Do not operate the projector with a damaged cord or if the projector has been dropped or damaged - until it has been examined
and approved for operation by a qualified service technician.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this projector through cabinet slots as they may touch dangerous voltage points or short
circuit parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to a trained service person when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for
long periods of time, remove all power from the projector. This will prevent damage to the projector due to lightning and AC
power-line surges.
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1. Safety
To prevent personal injury
• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).
• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
powering the projector or adjusting the projector.
• It is forbidden to lift up the projector with manpower, use a hoisting tool instead. Do not underestimate the weight of the projector.
The projector weights ±210 kg (±462 lb.).
• To prevent injury, ensure that the lens, exhausting system and all cover plates are correctly installed. See installation instruc-
tions.
• Ensure safe fixation of the projector lens. The lens fixation mechanism must be installed. See installation instructions.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
•Warning: extremely high brightness lamps: This projector uses extremely high brightness lamps. Never attempt to look
directly into the lens or at the lamp. If the projection distance is less than 6 meter, any person needs to be at least 4 meters
away from the projected image. Avoid close range reflection of the projected image on any reflecting surface (such as glass,
metal, …) . When operating the projector, we strongly recommend wearing suitable safety glasses.
• Before attempting to remove any of the projector’s covers, disconnect the power to the projector mains terminals and unplug
the power cord at UPS INLET for removal of all power from the projector.
• The projector may not be powered when the exhaust box on top of the projector is removed. Before attempting to remove the
exhaust box, disconnect the power to the projector mains terminals and unplug the power cord at UPS INLET for removal of all
power from the projector.
• When required to remove all power from the projector, to access parts inside, always disconnect the power to the projector
mains terminals and unplug the power cord at UPS INLET.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• Never stack more than three (3) HDQ projectors in a standing configuration (table mount) and never stack more than two (2)
HDQ projectors in a hanging configuration (ceiling mount).
• When using the projector in a hanging configuration (ceiling mount), always mount 2 safety cables on the projector frame. See
installation instructions for the correct use of these cables.
• Always check the safety cables for visible damage before operating the projector. If the safety cables are damaged, they must
be replaced with new ones.
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines.
•Cooling liquid circuit. The projector contains a cooling circuit filled with Blue antifreeze diluted (1/3 ethanediol – 2/3 Demi
water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
WARNING:Exposure to hazardous moving parts when the exhaust box is removed. Always disconnect the
power to the projector mains terminals and unplug the power cord at the UPS INLET for removal of all power
from the projector before removing the exhaust box.
WARNING:Exposure to high luminance and UV radiation when the exhaust box is removed. Always discon-
nect the power to the projector mains terminals and unplug the power cord at the UPS INLET for removal of
all power from the projector before removing the exhaust box.
WARNING:The complete exhaust box is very hot when the projector is on. To avoid burns, let the projector
cool down for at least 15 minutes before touching the exhaust box.
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