Bartec BCS 160 Series User manual

Mobile ComputingUser Manual
ATEX Zone 1 und Zone 21
Barcode Hand Scanner BCS 160ex Series
Type 17-21BA-M31S/........ and Type 17-21BA-M32S/........

BARTEC GmbH
Contact:
Max-Eyth-Straße 16
Phone: [phone]
Service-mobilecomputin[email protected]
97980 Bad Mergentheim
Fax: [phone]
Download:
Germany
www.bartec.de/automation-download
User Manual – TRANSLATION
Barcode Hand Scanner
BCS 160
ex
Series
Type 17-21BA-M31S/……..
Type 17-21BA-M32S/……..
ATEX Zone 1 and Zone 21
Document no. 11-21BA-7D0002
Status: 31 January 2014 / Revision A
Reservation: Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
Contents Page
English 1 – 48
Appendix Declaration of Conformity

Contents Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/……..
Technical data subject to change without notice.
Revision A / Status: 01/2014
1. Basic Safety Instructions.................................................................................................................................1
1.1 Notes on this User Manual.....................................................................................................................1
1.1.1 Languages..............................................................................................................................2
1.1.2 Changes to the document......................................................................................................2
1.2 Handling the Product..............................................................................................................................2
1.3 Use in Accordance with the Intended Purpose......................................................................................2
1.3.1Exclusive Purpose..................................................................................................................2
1.3.2 Improper Use..........................................................................................................................2
1.4 Owner’s/Managing Operator’s Obligations............................................................................................3
1.5 Safety Instructions..................................................................................................................................3
1.5.1 General Safety Instructions....................................................................................................3
1.6 Safety Instructions for Operation............................................................................................................3
1.6.1 Maintenance...........................................................................................................................3
1.6.2 Inspection...............................................................................................................................4
1.6.3 Repairs...................................................................................................................................4
1.6.4 Commissioning.......................................................................................................................4
1.7 Ex Protection Type, Certification and Standards...................................................................................4
1.8 Warranty.................................................................................................................................................4
1.9 Other Applicable literature - Set of Documents......................................................................................6
1.10 Configuration..........................................................................................................................................6
2. Product Description.........................................................................................................................................7
2.1 Definition................................................................................................................................................7
2.1.1 Data Communication Using the BCS 160ex............................................................................7
2.1.2 Data Communication Using the BCS 160ex BT ......................................................................8
2.1.3 Functions................................................................................................................................9
2.2 Usage...................................................................................................................................................10
3. Technical Data................................................................................................................................................11
3.1 Explosion Protection............................................................................................................................11
3.2 Other Applied Standards and Directives..............................................................................................11
3.3 Characteristics BCS 160ex and BCS 160ex BT.....................................................................................12
3.3.1 Electrical Data BCS 160ex.....................................................................................................12
3.3.2 Electrical Data BCS 160ex BT...............................................................................................13
3.3.3 Physical characteristics........................................................................................................13
3.3.4 Radio Data Transmission (only BCS 160ex BT)....................................................................13
3.3.5 User Environment.................................................................................................................13
3.3.6 Configuration Software.........................................................................................................14
3.3.7 Decodable Barcode Types...................................................................................................14
3.4 Characteristics of Explosion-Protected Base Station for BCS 160ex BT..............................................15
3.4.1 Electrical Data ......................................................................................................................15
3.4.2 Physical Features.................................................................................................................15
3.4.3 Radio Data Transmission (only in combination with BCS 160ex BT)....................................15
3.4.4 User Environment.................................................................................................................16
3.5 Battery (only for BCS 160ex BT)...........................................................................................................16
3.6 External contacts..................................................................................................................................16
3.6.1 External contacts (only BCS 160ex)......................................................................................17
3.6.2 External contacts (only BCS 160ex BT).................................................................................17
3.6.3 External Contacts Explosion-Protected Base station (only BCS 160ex BT)..........................18
3.7 Data line from the Power Pack to the PC or Host................................................................................18
3.8 Connection Cable for Power Pack (type, version, diameter)...............................................................19
3.8.1 Connection cable to Barcode Hand scanner BCS 160ex (pre-assembled)...........................19
3.8.2 Connection cable to Bluetooth hand scanner BCS 160ex BT (pre-assembled)....................19
3.8.3 Extension cable optional (for RS232/RS422 interface)........................................................19
3.9 ATEX Product Marking.........................................................................................................................20

Barcode Hand Scanner
BCS 160ex Series, Type 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Contents
Technical data subject to change without notice.
Revision A / Status: 01/2014
4. Transport and Storage...................................................................................................................................21
4.1 Transport..............................................................................................................................................21
4.2 Storage.................................................................................................................................................21
5. Commissioning...............................................................................................................................................22
5.1 Scope of delivery..................................................................................................................................22
5.1.1 Accessories optional.............................................................................................................22
5.2 Requirements in Hazardous Areas......................................................................................................23
5.3 First Steps............................................................................................................................................24
5.3.1 BCS 160ex Hand Scanner.....................................................................................................24
5.3.2 BCS 160ex BT Bluetooth Hand Scanner...............................................................................25
5.4 Terminal Assignment...........................................................................................................................27
5.4.1 BCS 160ex Hand Scanner with Power Pack RS232/RS422 or USB.....................................27
5.4.2 BCS 160ex BT and Ex Base Station with power pack RS232/RS422 or USB......................28
5.4.3 BCS 160ex BT and Non-Ex Base Station..............................................................................28
5.5 Handling the Accessories.....................................................................................................................28
5.5.1 Inserting the Battery (only for the BCS 160ex BT).................................................................29
5.5.2 Charging the Battery in the Non-Ex Base Station ................................................................30
5.5.3 Charging the Battery in the Ex Base Station........................................................................31
5.5.4 Removing the Battery...........................................................................................................32
5.6 Connection to the PC or Host..............................................................................................................32
5.6.1 Serial connection..................................................................................................................32
5.6.2 USB Connection...................................................................................................................33
5.6.3 “IDM Set Up Tool” Configuration Software...........................................................................34
5.6.4 Establishing the BCS 160ex BT Connection to the Base Station..........................................34
6. Operation.........................................................................................................................................................36
6.1 Final Inspection....................................................................................................................................36
6.2 Handling...............................................................................................................................................36
6.3 Care and Cleaning...............................................................................................................................37
6.3.1 Care......................................................................................................................................37
6.3.2 Cleaning...............................................................................................................................38
6.3.3 Suitable Materials.................................................................................................................38
6.4 Operation, Recommendations and Requirements...............................................................................39
6.4.1Basic Safety and Health Protection Requirements...............................................................39
7. Malfunctioning and Troubleshooting...........................................................................................................41
8. Maintenance, Inspection, Repairs.................................................................................................................43
8.1 Maintenance intervals..........................................................................................................................43
8.2 Inspection.............................................................................................................................................43
8.3 Maintenance and Repair Work.............................................................................................................43
8.3.1 Notes Concerning Returns for Repairs.................................................................................44
9. Disposal...........................................................................................................................................................45
10. Dispatch and Packaging Instructions..........................................................................................................45
11. Accessories, Spare Parts..............................................................................................................................46
12. Order Numbers...............................................................................................................................................47
13. Additional Information...................................................................................................................................48
13.1 Links.....................................................................................................................................................48
Appendix - Declaration of Conformity

- Blank -

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Basic Safety Instructions
Technical data subject to change without notice.
Revision A / Status: 01/2014 1/48
1. Basic Safety Instructions
1.1 Notes on this User Manual
Please read carefully before commissioning the devices.
The user manual is a constituent part of t
he product. It mustbe kept in the direct vicinity
of the device and accessible at all times to installation, operating and maintenance
personnel.
It contains important notes, safety instructions and test certificates which are necessary
for perfect functioning when the devices are being operatedand handled.
The user manual is written for all people who carry out assembly, installation,
commissioning and maintenance work on the product, whereby the directives and
standards applicable to areas with a gas or dust atmosphere (99/92/EC, EN 60079-17,
EN 60079-19, IEC 60079-17, IEC 60079-19) must be observed when doing such work.
Familiarity with and strict adherence to the safety instructions and warnings in this
manual are essential for safe installation and co
mmissioning. Careful handling and
consistent observation of these instructions can prevent accidents, personal injuries
and damage toproperty.
The illustrations in these operating instructions serve to make the information and
descriptions more clear. The
y are not necessarily true to scale and may deviate slightly
from the actual construction of the device.
Safety instructions and warnings are specially highlighted in this manual and marked by
symbols.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could resultin death
or serious injury.
CAUTION
CAUTION
indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury.
ATTENTION
ATTENTION identifiesa potentially damaging situation which, if not avoided, could
damage the equipment or somethingin its environment.
Important instructions and information on effective,
economical and environmentally
compatible handling.

Basic Safety Instructions Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/……..
2/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
1.1.1 Languages
The original user manual is written in German. All other available languages are
translations of the original user manual.
The user manual is available in German, English and French. If you require any other
languages, please ask BARTEC or request them when placing the order.
1.1.2 Changes to the document
BARTEC reserves the right to alter the contents of this document without notice. No
guarantee is given for the correctness of the information. In case of doubt, the German
safety instructions shall apply because it is not possible to rule out errors in translation or
in printing. In the event of a legal dispute, the “General Terms and Conditions” of the
BARTEC group shall apply in addition.
The respective up-to-date versions of data sheets, manuals, certificates, EC Declaration
of Conformity may be downloaded at www.bartec-group.com under products and solutions
in the area “Automatic Technology” orordered directly from BARTEC GmbH.
1.2 Handling the Product
The product described in these user manual has been tested and left the factory in perfect
condition as regards meeting safety requirements. To maintain this condition and ensure
that this product operates perfectly and safely, it may be used only in the manner
described by the manufacturer. Appropriate transportation, suitable storage and careful
operation are also essential for the perfect and safe operation of this product.
The hand scanner must be installed properly and securely if it is to work perfectly and
correctly.
1.3 Use in Accordance with the Intended Purpose
1.3.1 Exclusive Purpose
The barcode hand scanner from the BCS 160ex series is a hand-guided piece of electrical
equipment. It serves the purposes of mobile capture, processing and wired or radio
transmission ofdata inside hazardous (potentially explosive) areas.
It is used exclusively in combination with operating equipment which conforms to the
requirements for Overvoltage Category I.
It is essential to comply with the permissible operating data for the device being used.
1.3.2 Improper Use
Any other use is not in accordance with the intended purpose and can cause damage and
accidents. The manufacturer will not be liable for any use beyond that of its exclusive
intended purpose.

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Basic Safety Instructions
Technical data subject to change without notice.
Revision A / Status: 01/2014 3/48
1.4 Owner’s/Managing Operator’s Obligations
The owner/managing operator undertakes to restrict permission to work with the barcode
hand scanner to people who:
are familiar with the basic regulations on safety and accidentprevention and have
been instructed in the use of the barcode hand scanner;
have read andunderstood thedocumentation and thechapter on safety and the
warnings.
The owner/managing operator must check that the safety regulations and accident
prevention rules valid for the respectiveapplication are being observed.
1.5 Safety Instructions
1.5.1 General Safety Instructions
Take the device out of the hazardous area before wiping it with a dry cloth or
cleaning it!
Do not open devices in a hazardous area.
The general statutory regulations or directives relating tosafety at work,accident
prevention and environmentalprotection legislation must be observed, e.g. the
German industrial health and safetyordinance (BetrSichV) or the applicable national
ordinances.
In view ofthe risk of dangerous electrostatic charging, wear appropriate clothing and
footwear.
Avoid the influence of heat that is higher or lower than thespecified temperature
range.
Protect the device from external influences! Do not exposethe device to any
caustic/aggressive liquids, vapours or mist! In theevent of malfunctioning or damage
to the enclosure, take the device out of the potentially explosive area immediately
and bring it toa safe place.
1.6 Safety Instructions for Operation
For electrical systems the relevant installation and operating regulations must be complied
with (e.g. Directive 99/92/EC, Directive 94/9/EC and the national applicable ordinances
IEC 60079-14 and the DIN VDE 0100 series)!
The disposal of this equipment must comply with the national regulations on the disposal
of waste.
1.6.1 Maintenance
Regular servicing is not necessary if the equipment is operated correctly in accordance
with the installation instructions and environmental conditions. In this context, please refer
to Chapter "Maintenance, Inspection, Repair".

Basic Safety Instructions Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/……..
4/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
1.6.2 Inspection
Under IEC 60079-19 and EN 60079-17, the owner/managing operator of electrical
installations in hazardous areas is obliged to have these installations checked by a
qualified electrician to ensure that they are in a proper condition.
1.6.3 Repairs
Repairs on explosion-protected operating equipment may be done only by authorised
persons working in accordance with the latest developments in technology and using
original spare parts. The applicable regulations must be observed.
1.6.4 Commissioning
Before commissioning, check that all components and documentsare there.
1.7 Ex Protection Type, Certification and Standards
Markings specifying Ex protection and certification are put on the device. For Ex
protection markings, see Chapter3 "Technical Data".
The barcode hand scanner series conform to Directive 94/9/EC for devices and protective
systems for use to their intended purpose in potentially explosive areas (ATEX Directive).
For the standards conformed to, see Chapter 3 "Technical Data".
1.8 Warranty
WARNING
No changes or conversions may be made without the manufacturer’s written
consent.
If components other than those specified are used, explosion protection will no longer
be assured. It cannot be guaranteed that parts procured from other suppl
iers have
been designed and manufactured in conformance to safety requirements and with the
necessary stress tolerance.
Contact the manufacturer and obtain his approval before performing any changes
or retrofits. Use only original spare and expendable parts.
The manufacturer grants complete warranty only and exclusively for the spare parts he
supplies.
Our “General Terms and Conditions of Sale and Delivery” apply as a basic rule. These
are made available to the owner / managing operator at the latest on conclusion of the
contract. Warranty and liability claims for personal injury and damage to property will be
inadmissible if they are attributable to one or more of the following reasons:

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Basic Safety Instructions
Technical data subject to change without notice.
Revision A / Status: 01/2014 5/48
Usage of the barcode hand scanner for a purpose other than that for which it is intended.
−Incorrect handling, commissioning, operation andmaintenance.
−Non-compliance with the instructions in the User Manual regarding transport, storage,
commissioning, operation and maintenance.
−Unauthorized structural modifications.
−Inadequate monitoring of parts that are subject to wear.
−Incorrectly performed repairs.
−Disasters caused by the effects of foreign substances or events beyond human
control.
We guarantee the barcode hand scanner and its accessories for a period of one year
(exception: battery for ½ year) starting on the date of delivery from the Bad Mergentheim
factory. This guarantee covers all parts of the delivery and is restricted to the replacement
free of charge or the repair of defective parts in our Bad Mergentheim factory. As far as
possible, the delivery packaging should be kept for this purpose. In the event of such a
claim, the goods must be returned to us after written arrangement. The customer will not
have the rightto demand to have the repairs done at the site of installation.
The versions, components, screens and windows shown in this User Manual are merely
examples and can deviate from the actual display.
The information it contains refers to the explosion-protected version of the barcode hand
scanner from the BCS 160ex series.
This User Manual contains all important information relating to the subject of explosion
protection. Original user manuals and product information from SICK with information on
handling and commissioning are available also. In the case of overlaps, the information in
this UserManual will take priority and supersede the information from SICK.

Basic Safety Instructions Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/……..
6/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
1.9 Other Applicable literature - Set of Documents
BARTEC
−User Manual for the Barcode Hand Scanner from the BCS 160ex series – In this User
Manual a descriptionis given of the explosion-protected version of the
BCS 160ex series barcode hand scanner
−Technical datasheet for the explosion-protected version of the hand scanner from the
BCS 160ex series – this technical datasheet contains the most important explosion-
protection technical data as well as general technical data.
−Manual of the power supply module, type 17-21BA-17xx.
SICK
The set of documents for the IDM160 hand scanner (non Ex version) contains information
on the respective user requirements and covers the following:
−Quick Start Guide for the IDM160 hand scanner – This Quick Start Guide describes
the commissioning of theIDM160 hand scanner in short steps.
−Programming Manual for the IDM160 hand scanner – This manual describes the use
and programming (by means of a barcode) of the IDM160 hand scanner.
−Product information for the IDM160 hand scanner – This Product Information
describes the IDM160 hand scanner series in general.
−Software tools for:
Configuration and Firmware Upgrade Tool for IDM160 (wired and bluetooth)
−USB emulation driver to convert the USB signals into serial signals (can only function
with USB leadsup to 1.8 m in length)
1.10 Configuration
This manual refers to the following configurations:
Configuration Radio connection Data capture
BCS 160ex
barcode hand scanner None 1D laser scanner
or
1D/PDF scanner
BCS 160ex BT
bluetooth hand scanner
bluetooth V2.1EDR
2.4 to 2.4835 GHz (ISM band)
Ex base station
only for BCS 160ex BT bluetooth V2.1EDR
2.4 to 2.4835 GHz (ISM band)none
Non-Ex base station
only for BCS 160ex BT bluetooth V2.1EDR
2.4 to 2.4835 GHz (ISM band)none

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Product Description
Technical data subject to change without notice.
Revision A / Status: 01/2014 7/48
2. Product Description
2.1 Definition
The BCS 160ex series consists of wired hand scanners for capturing 1D and/or PDF
codes. The BCS 160ex BT with bluetooth (ISM band) rounds off the series for mobile
wireless capture. BARTEC has modified the BCS 160ex specially for use in the hazardous
area in
−ATEX Zone 1and Zone 21.
Its ergonomic design and easy operation make the BCS 160ex series an ideal support in
attaining fast data availability in enterprise processes and replacing manual data capture.
Other available barcode capture options are a standard 1D or 1D/PDF scan engine. The
ergonomic design allows datato be captured easilyin one-hand operation.
2.1.1 Data Communication Using the BCS 160ex
The wired versions can be installed without restriction in hazardous areas if used with an
explosion-protected power pack. The scanners themselves are produced to be capable of
being plugged into the power pack. There are several variants of power packs available to
suit different voltage ranges and for RS232/RS422 (TTL) interfaces or USB.
Illustration 1: Docking example BCS 160ex Hand scanner
In this example the BCS 160ex with the corresponding Ex power pack is connected to a
PC. There are several available versions of the Ex power pack which can be installed
directly in the hazardous area. The power supply module and the connection cables are
not included in delivery.

Product Description Barcode Hand Scanner
BCS 160ex Series, Type 17-21BA-M31S/…….. and 17-21BA-M32S/……..
8/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
2.1.2 Data Communication Using the BCS 160ex BT
For data communication, the bluetooth variants require a base station, which is available
for both the safe area and also for the hazardous area. If there is an unobstructed line of
sight to the base station, the bluetooth hand scanner can transmit data over a range of up
to 30 m.
The base station in the safe area can transmit the data to a PC through an RS232/RS422
or USB interface. The explosion-protected version requires supply voltage and data
communication through an explosion-protected power pack. The power pack is identical
to that for the wired version of the BCS 160ex series.
Illustration 2: Docking example BCS 160ex BT with Non-Ex base station
In this example the BCS 160ex BT is used in the hazardous area. The non-Ex base station
serves as a radio receiver station and charging station. The non-Ex base station is
connected either directly through the RS232/RS422 or the USB and is supplied with
voltage through its 5 V DC power supply. The non-Ex base station and the connection
cables are not included in delivery.

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Product Description
Technical data subject to change without notice.
Revision A / Status: 01/2014 9/48
Illustration 3: Docking example BCS 160ex BT with Ex base station and Ex power pack
In this example, the BCS 160ex BT is used in the hazardous area. The Ex base station
serves as a radio receiver station and as a charging station. Voltage is supplied to the Ex
base station through one of the available Ex power packs.
The BCS 160ex BT is connected to the PC by means of its power pack with the
RS232/RS422 or USB interface. The base station and the connection cables are not
included in delivery.
2.1.3 Functions
PAIRING mode 1 scanner is connected to a base station
Standard mode
PICO mode – up to 7 scanners are connected to one base station
Enables the simultaneous operation of up to 7bluetooth hand scanners from one
base station.
HID mode – direct HID communication with bluetooth host without base station
The bluetooth hand scanner can communicate directly, i.e. without a base station,
with a bluetooth-capable host system.
Clone function
Greater convenience for the user is enabled by the parameters for the host interface,
which can be transmitted from one connected hand scanner to all other connected
scanners in the PICO mode.

Product Description Barcode Hand Scanner
BCS 160ex Series, Type 17-21BA-M31S/…….. and 17-21BA-M32S/……..
10/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
Scanning outside the range
If there is a radio connection between the hand scanner and the base station, the
hand scanner will transmit all scanned data directlyafter scanning the barcode.
If there is no radio connection,it will not be possible to scan the barcode data
(basic setting).
If the scanning function is activated for scanning outside therange, it is still possible
to scan barcode data outside of the base station radio range. All scanned data are
stored temporarily in a buffer memory inside the hand scanner until the radio
connection is available.
Scanning in the batch mode (inventory mode)
A special function of the hand scanner, for saving up to 5,000 EAN codes (cost-
effective solution for goods stocktaking applications).
For more information, please refer to the Programming Manual from Sick.
2.2 Usage
The hand scanners from the BCS160ex series are hand-guided pieces of electrical
equipment. They are used for the capture, processing and (radio) transmission of data
inside hazardous areas.
The hand scanner from the BCS 160ex series,types 17-21BA-M31S/……. and
17-21BA-M32S/……. have been modifiedfor use in the following hazardous areas
−ATEX Zone 1 and Zone 21
−ATEX Zone 2 and Zone 22
The hand scanner from the BCS 160ex series, types 17-21BA-M31S/……. and
17-21BA-M32S/……. must not-be usedin the following areas:
−ATEX Zone 0

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Technical Data
Technical data subject to change without notice.
Revision A / Status: 01/2014 11/48
3. Technical Data
3.1 Explosion Protection
ATEX Zone 1 and Zone 21 (Zone 2 and Zone 22 are covered as well)
Type 17-21BA-M31S/…….
17-21BA-M32S/…….BCS 160ex (wired hand scanner) BCS 160ex BT (bluetooth hand scanner)
Ex protection marking
II 2G Ex ib IIC T4 Gb
II 2D Ex ib IIIC T135°C Db
Certification
BCS 160ex
BCS 160ex BT
IBExU 13 ATEX 1083
IBExU 13 ATEX 1084
Standards EN 60079-0:2009
EN 60079-11:2012
Directive 94/9/EC ATEX (ATmosphère Explosive)
3.2 Other Applied Standards and Directives
Directive
2004/108/EC EMC
1999/5/EC R & TTE
Electrical Safety
EN 60950-1:2006 + A11:2009 +
A1:2010 + A12:2011 + AC2011 Information Technology Equipment – Safety - Part 1. General Requirements
EMC
EN 61000-6-2:2005 +AC:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic
standards -Immunity for industrial environments
EN 61000-6-4:2007 +A1:2011 Electromagnetic compatibility (EMC) -Part 6-4: Generic
standards -Emission standard for industrial
environments
EN 301489-17 V2.1.1:2009 Electromagnetic compatibility and Radio spectrum
Matters (ERM); ElectroMagnetic Compatibility (EMC)
standard for radio equipment; Part 17: Specific
conditions for Broadband Data Transmission Systems
EN 301489-1 V1.8.1:2008 Electromagnetic compatibility and Radio spectrum
Matters (ERM); ElectroMagnetic Compatibility (EMC)
standard for radio equipment and services;
Part 1: Common technical requirements
EN 300328 V1.7.1:2006 Electromagnetic compatibility and Radio spectrum
Matters (ERM); Wideband transmission systems; Data
transmission equipment operating in the 2.4 GHz ISM
band and using wide band modulation techniques;
Harmonized EN covering essential requirements under
article 3.2 of the R&TTE Directive

Technical Data Barcode Hand Scanner
BCS 160ex Series, Type 17-21BA-M31S/…….. and 17-21BA-M32S/……..
12/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
3.3 Characteristics BCS 160ex and BCS 160ex BT
3.3.1 Electrical Data BCS 160ex
Type 17-21BA-M31S/*0000000 – RS232/RS422; 5.6 V
maximum input voltage Ui = 5.6 V
maximum input current Ii = 480 mA
maximum input power Pi = 1.25 W
maximum internal inductance Li = negligible
maximum internal capacitance Ci = 46 µF
The input voltage is reduced from 5.6 V to 4.9 V and comes through the connection
cable to the hand scanner (connection cable 17-21BE-M0*0/0000).
Type 17-21BA-M31S/*0000000 – RS232/RS422; 4.9 V
Maximum input voltage Ui = 4.9 V
Maximum input current Ii = 480 mA
Maximum input power Pi = 1.25 W
Maximum internal inductance Li = negligible
Maximum internal capacitance Ci = 102 µF
The input voltage of 4.9 V comes through the power pack to the hand scanner (power
pack 17-21BB-1703/0000 and 17-21BB-1705/0000)
Type 17-21BA-M31S/*0000000 – USB
Maximum input voltage Ui = 4.9 V
Maximum input current Ii = 480 mA
Maximum input power Pi = 1.25 W
Maximum internal inductance Li = negligible
Maximum internal capacitance Ci = 102 µF
The input voltage of 4.9 V comes through the power pack to the hand scanner
(power pack 17-21BB-1704/0000 and 17-21BB-1706/0000)

Barcode Hand Scanner
BCS 160ex Series, Types 17-21BA-M31S/…….. and 17-21BA-M32S/…….. Technical Data
Technical data subject to change without notice.
Revision A / Status: 01/2014 13/48
3.3.2 Electrical Data BCS 160ex BT
Supply voltage Lithium-ion battery 3.6 V/2250 mAh
3.3.3 Physical characteristics
Dimensions
in mm/inches
(length x width x depth) 104 x 76 x 185 mm 4.1 x 3.0 x 73.3 inches
Weight
BCS 160ex
BCS 160ex BT
depends on the version and configuration
ca. 200 g / ca. 7.1 oz (without connection cable)
ca. 280 g /ca. 9.9 oz (including battery)
Visual feedback
BCS 160ex
BCS 160ex BT
2 LEDs (operating status, good-read feedback)
2 LEDs (operating status, good-read feedback,
state of battery charge, radio connection)
Acoustic feedback Beeper/buzzer,
can be switched off (good-read feedback)
Vibration Yes
Interfaces RS232 TTL or USB
3.3.4 Radio Data Transmission (only BCS 160ex BT)
Bluetooth BluetoothTM V2.1 EDR
Frequency 2.4 to 2.4835 GHz (ISM band) frequency hopping
Maximum data rate up to 2.1 Mbit/s
Antenna
internal
Range Functioning radius of 30 m with unobstructed line of
sight, batch function to extend the radio radius
Intermediate storage of
codes 5000 codes (EAN)
3.3.5 User Environment
Operating temperature -20 °C to +50 °C
-4 °F to +122 °F
Operating temperature
only BCS 160ex BT when
charging
0 °C to +40 °C
+32 °F to +104 °F
Storage temperature
(without battery) -30 °C to +70 °C
-22 °F to +158 °F
Air humidity 5 % to 95 % (non-condensing)
Degree of Protection
(EN 60529) IP 65

Technical Data Barcode Hand Scanner
BCS 160ex Series, Type 17-21BA-M31S/…….. and 17-21BA-M32S/……..
14/48 Technical data subject to change without notice.
Revision A / Status: 01/2014
3.3.6 Configuration Software
The “IDM Set Up Tool“ from Sick is Windows-based configuration software for the
BCS 160ex series (conforms to the IDM160 Series from Sick)
The “IDM Set Up Tool“ can be downloaded freeof charge from www.sick.com.
Link Software – further configuration software
Product family IDM160
Configuration and firmware upgrade tool for IDM120, IDM140 and IDM160
(wired and bluetooth)
For further information, see the programming manual from Sick.
−for the IDM1xx wired hand scanner or
−for the IDM1xx bluetooth hand scanner
3.3.6.1 Scan Engine
Source of light visible red light (630 nm)
Scanning frequency ≤ 500 Hz
Code resolution ≥ 0.076 mm
Reading distance
(with code resolution) 50 mm to 800 mm (0.5 mm)
Reading field
(at distance) 200 mm (200 mm)
3.3.7 Decodable Barcode Types
Standard Range Scan Engine
1D Codes
Code 128 UCC/EAN128 UPC-A
UPC-A with
2 add-ons
UPC-A with
5 add-ons
UPC-E
UPC-E with
2 add-ons
UPC-E with
5 add-ons
EAN-13
EAN-13 with
2 add-ons
EAN-13 with
5 add-ons EAN-8
EAN-8 with
2 add-ons
EAN-8 with 5
add-ons
Codabar/NW-7 Code 39
Code 32
Trioptic Code 39
Matrix 2 of 5
Interleaved 2 of 5
China Postal code
German Postal code
Code 93
Code 11
MSI/Plessey
UK/Plessey
Telepen
GS1 Data Bar
IATA
Coupon-Code
Korea Post Code
PDF codes only readable by PDF scan engine
PDF417
MicroPDF417
Composite (type-dependent)
Codablock F