Opticon OPH 1004 User manual

Portable Terminal
OPH 1004
The OPH 1004 is a portable terminal with a built-in
laser scan engine. Specifications Manual

Opticon
OPH 1004
Specifications Manual
2
All information subject to change without notice.
Document History
Model Number: OPH 1004 Specification Number:
Edition: 1A Original Spec Number: SS06146
Date: 2009
Copyright 2009 Opticon.All rights reserved.
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or
machine readable form without prior written consent of Opticon.
Limited Warranty and Disclaimers
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE
PRODUCT.
Serial Number
A serial number appears on all Opticon products. This official registration number is directly related to the device
purchased. Do not remove the serial number from your Opticon device. Removing the serial number voids the warranty.
Warranty
Unless otherwise agreed in a written contract, all Opticon products are warranted against defects in materials and
workmanship for two years after purchase. Opticon will repair or, at its option, replace products that are defective in
materials or workmanship with proper use during the warranty period. Opticon is not liable for damages caused by
modifications made by a customer. In such cases, standard repair charges will apply. If a product is returned under
warranty and no defect is found, standard repair charges will apply. Opticon assumes no liability for any direct, indirect,
consequential or incidental damages arising out of use or inability to use both the hardware and software, even if Opticon
has been informed about the possibility of such damages.
Packaging
The packing materials are recyclable. We recommend that you save all packing material to use should you need to
transport your scanner or send it for service. Damage caused by improper packaging during shipment is not covered by
the warranty.
Trademarks
Trademarks used are the property of their respective owners.
Opticon Inc. and Opticon Sensors Europe B.V. are wholly owned subsidiaries of OPTOELECTRONICS Co., Ltd., 12-17,
Tsukagoshi 4-chome, Warabi-shi, Saitama, Japan 335-0002. TEL [phone]; FAX [phone]
SUPPORT
USA Europe
Phone: [phone]
Email: [e-mail] Email: [email protected]
Web: www.opticonusa.com Web: www.opticon.com

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Specifications Manual
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Contents
1. Abstract....................................................................................................................................... 5
2. Overview...................................................................................................................................... 5
3. Physical Features....................................................................................................................... 6
3.1. Dimensions ......................................................................................................................... 6
3.2. Weight ................................................................................................................................. 6
4. Environmental Specifications ................................................................................................... 7
4.1. Operating Temperature and Humidity................................................................................. 7
4.2. Charging Temperature ........................................................................................................ 7
4.3. Storage Temperature and Humidity .................................................................................... 7
4.4. Ambient Light Immunity....................................................................................................... 7
5. Controls....................................................................................................................................... 8
6. Electrical Specifications ............................................................................................................ 9
6.1. Electrical Characteristics..................................................................................................... 9
6.2. Main Battery ........................................................................................................................ 9
7. Optical Specifications.............................................................................................................. 10
7.1. Laser Scan Specifications................................................................................................. 10
7.1.1. Tilt of Laser Scan Line .............................................................................................................10
7.1.2. Curvature of Scan ....................................................................................................................10
8. Technical Specifications.......................................................................................................... 11
8.1. Print Contrast Signal (PCS) .............................................................................................. 11
8.2. Minimum Resolution.......................................................................................................... 11
8.3. Scan Area and Resolution ................................................................................................ 12
8.3.1. Depth of Field...........................................................................................................................12
8.4. Pitch, Skew, and Tilt.......................................................................................................... 13
8.4.1. Pitch Angle...............................................................................................................................13
8.4.2. Skew Angle and Dead Zone ....................................................................................................14
8.4.3. Tilt Angle ..................................................................................................................................15
8.5. Curvature .......................................................................................................................... 16
9. Interface Specifications ........................................................................................................... 17
9.1. Infrared Transmission (IrDA)............................................................................................. 17
9.1.1. Specifications...........................................................................................................................17
9.1.2. Transmission speed.................................................................................................................17

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10. Serial Number ........................................................................................................................... 17
11. Packaging Specifications ........................................................................................................18
11.1. Individual Packaging Specification.................................................................................... 18
11.2. Collective Packaging Specification ................................................................................... 19
12. Durability................................................................................................................................... 20
12.1. Static Electricity................................................................................................................. 20
12.2. Shock ................................................................................................................................ 20
12.3. Vibration Strength ............................................................................................................. 20
12.4. Dust and Drip Proof........................................................................................................... 20
12.5. Cable Bending...................................................................................................................20
13. Regulatory Compliance ...........................................................................................................21
13.1. Laser Safety ...................................................................................................................... 21
13.2. Product Safety................................................................................................................... 21
13.3. EMC .................................................................................................................................. 21
13.4. RoHS................................................................................................................................. 21
14. Safety......................................................................................................................................... 22
14.1. Shock ................................................................................................................................ 22
14.2. Temperature Conditions.................................................................................................... 22
14.3. Foreign Materials .............................................................................................................. 22
14.4. Other ................................................................................................................................. 22
15. Mechanical Drawing................................................................................................................. 23
Table of Figures
Figure 1: Scan tilt and curvature................................................................................................. 10
Figure 2: Depth of field ............................................................................................................... 12
Figure 3: Pitch angle................................................................................................................... 13
Figure 4: Skew angle and dead zone ......................................................................................... 14
Figure 5: Tilt angle ...................................................................................................................... 15
Figure 6: Curvature..................................................................................................................... 16
Figure 7: Serial number label ..................................................................................................... 17
Figure 8: Individual packaging.................................................................................................... 18
Figure 9: Collective packaging.................................................................................................... 19
Figure 10: Mechanical drawing...................................................................................................23

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1. Abstract
This manual provides specifications for the OPH 1004 portable terminal (hereafter referred to
as “scanner”).
2. Overview
The OPH 1004 is a portable terminal with a built-in laser scan engine. Barcodes and data input
are stored in the terminal’s internal memory using various keys. Stored data can be sent to a
host via infrared transmission (IrDA version 1.2) using the CRD 1001 dedicated cradle or the
CRD 1002 analog modem cradle or the CRD 1003 GSM modem cradle.
Features
•IrDA-equipped, batch-type portable terminal
•Satisfies IP54 requirements; drop-resistant to 1.5 m
•Small, compact chassis
Supported symbologies:
Linear (1D) Postal 2D
JAN/UPC/EAN, incl. add-on Chinese Post Composite Codes
Codabar/NW-7 Korean Postal Authority Code MicroPDF417
Code 11 PDF417
Code 39
Code 93
Code 128
GS1-128 (EAN-128)
GS1 Databar (RSS)
IATA
Industrial 2of5
Interleaved 2of5
ISBN-ISMN-ISSN
Matrix 2of5
MSI/Plessey
S-Code
Telepen
Tri-Optic
UK/Plessey

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An application development kit for the development of a customer’s original application is
available as an option.
Development language: C language.
[Contents]
•Application Development Specification Manuals
•Development Library
3. Physical Features
3.1. Dimensions
W 55.0 x D 23.0 x H 136.0 mm
3.2. Weight
140 g (including battery)

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4. Environmental Specifications
4.1. Operating Temperature and Humidity
Temperature: -10 to 50° C
Humidity: 20% to 85% RH
4.2. Charging Temperature
Temperature: 0 to 40° C
4.3. Storage Temperature and Humidity
Temperature: -20 to 60° C
Humidity: 20% to 85% RH
4.4. Ambient Light Immunity
Decoding performance is guaranteed when the range of illumination on a barcode
surface is between zero and the following values:
Incandescent light 4,000 lx
Fluorescent light 4,000 lx
Sunlight 80,000 lx
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
PCS = 0.9, Resolution = 0.25 mm, Quiet Zone = 15 mm,
Symbology = 9-digit Code 39, N/W Ratio = 1:2.5
Distance 96 mm from the edge of the scanner
Angle α= 0° β= 15° γ= 0°
Curvature R = ∞
Direct light or specular reflection from a light source should be prevented from entering
the acceptance area.
Note: α, βand γrespectively represent pitch, skew and tilt. Please see section 8 for how
these values are defined.

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5. Controls
Items Specifications Remarks
Type ARM7TDMI 32-bit MCU with Flash STR710F
Internal ROM 256 + 16 KB
Internal RAM 64 KB
CPU
Clock frequency 48 MHz
FLASH ROM 4 MB
SRAM 16 MB
Memory
NAND Flash 64 MB
Active area W 32 x H 32 mm
Number of dots W 128 x H 128 Dot pitch 0.25 mm
Diode FSTN semi-transmissive LCD
Backlight White LED
Type of characters Tiny/Small/Medium/Large/Huge
LCD
Character construction
Tiny font: 6 dots x 6 dots
Small font: 8 dots x 8 dots
Medium font: 6 dots x 12 dots
Large font: 8 dots x 16 dots
Huge font: 12 dots x 24 dots
LED Two-color LED (red/green)
When lit at the same
time, red and green
appear as orange
Other
display
Buzzer Adjustable volume, tone
Operations Keys
UP, DOWN, SCAN, SHIFT, BS, CLEAR,
POWER, 10Keys, Dot, ENTER, #, END,
CLR, RET
RTC (Clock) Built-in RTC
YY/MM/DD/HH/MM/SS
(Leap-year supported)
Accurate within 90 seconds per month

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6. Electrical Specifications
6.1. Electrical Characteristics
Parameter Typ Unit Remarks
Operating voltage 3.6–4.2 V Lithium-ion battery
Operating current 100 mA When laser emitting
Stand-by current <22 mA
Sleep current <5 mA When the power is OFF
6.2. Main Battery
The main battery is a lithium-ion battery:
•Nominal capacity: 1100 mAh
•Nominal voltage: 3.7 V.
•Low voltage: Less than 3.4 V
•Usable time: 50 hours (barcode scan frequency: 2x/10 s)
•Data hold time: 7 days
The spare battery is an 11 mAh second-generation battery.

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7. Optical Specifications
7.1. Laser Scan Specifications
Parameter Specification Unit
Light-emitting element Red laser diode —
Emission wavelength 650 ±10 (25° C) nm
Light output 1.0 or less mW
Scanning method Bi-directional scanning —
Scanning speed 100 ±20 scans/s
Scan angle: 54 ±5 °Scan angle
Read angle: 44 (Min) °
Notes:
Refer to chapter 8, “Technical Specifications,” to read about scanning performance.
7.1.1. Tilt of Laser Scan Line
Maximum tilt between both ends of laser scan line.
Less than 1.2° upward tilt from the scan origin.
Maximum of 3.1 mm when measured at a point 150 mm away from the scan
origin. (The skew angle of this measurement was 0°.)
Measurement was done from the center of the scan line.
7.1.2. Curvature of Scan
Maximum gap between the straight line connecting both ends of laser scan line
and the actual laser scan line.
Less than 1.27° curvature from the scan origin.
Maximum of 3.3 mm curvature when measured at a point 150 mm away from the
scan origin.
Measurement was done from the center of the scan line.
Figure 1: Scan tilt and curvature

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8. Technical Specifications
The conditions for technical specifications are as follows, unless otherwise specified in each
section.
Conditions
Ambient temperature
and humidity:
Room temperature (5 to 35º C)
Room humidity (45% to 85% RH)
Ambient light: 500 to 900 lx
Background: Barcode = black
Space = white
Margin = white
Background of label = black
Decoding test: Approve the performance when decoding is successful in all ten tests.
(Decoding is deemed successful when completed in 0.5 seconds or less.)
8.1. Print Contrast Signal (PCS)
0.45 or higher (over 70% of reflectivity of space and quiet zone).
PCS=Reflectance of white bar－Reflectance of black bar
Reflectance of white bar
Scanning performance may decline if dirt or scratches mar the optical window. Keep the
optical window clean.
8.2. Minimum Resolution
0.15 mm

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8.3. Scan Area and Resolution
8.3.1. Depth of Field
The depth of field is measured from the edge of the scanner. The scanning range
is within the circular arc centered on the scan origin.
Figure 2: Depth of field
Symbology Resolution (mm) Decode Depth (mm) PCS
Code 39 1.0 70 – 450 0.9
Code 39 0.5 50 – 320 0.9
Code 39 0.25 50 – 200 0.9
Code 39 0.15 55 – 120 0.9
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
N/W Ratio: 1:2.5
Angle: α= 0°, β= 15°, γ= 0°
Curvature: R = ∞

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Resolution (mm) Symbology PCS Quiet Zone Digits
1.0 Code 39 0.9 25 mm 1
0.5 Code 39 0.9 18 mm 3
0.25 Code 39 0.9 10 mm 8
0.15 Code 39 0.9 7 mm 10
8.4. Pitch, Skew, and Tilt
8.4.1. Pitch Angle
α= ±35°
Figure 3: Pitch angle

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Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
Distance 96 mm from the edge of the scanner
Label Pitch Angle, Skew Angle, Dead Zone
PCS = 0.9, Resolution = 0.25mm, Symbology = 9-digit Code 39,
Quiet Zone = 10 mm, N/W Ratio = 1:2.5
Tilt Angle
PCS = 0.9, Resolution = 0.26mm, Symbology = 13-digit JAN,
Quiet Zone = 10mm
Angle Pitch: Skew β= +15°; Tilt γ= 0°
Tilt: Pitch α= 0°; Skew β= +15°
Skew Dead Zone: Pitch α= 0°; Tilt γ= 0°
Curvature R = ∞
8.4.2. Skew Angle and Dead Zone
Skew: β= ±50° (Excluding dead zone)
Dead zone: β= ±8° (There are some areas in which decoding fails due to
specular reflection)
Figure 4: Skew angle and dead zone

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Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
Distance 96 mm from the edge of the scanner
Label Pitch Angle, Skew Angle, Dead Zone
PCS = 0.9, Resolution = 0.25mm, Symbology = 9-digit Code 39,
Quiet Zone = 10 mm, N/W Ratio = 1:2.5
Tilt Angle
PCS = 0.9, Resolution = 0.26mm, Symbology = 13-digit JAN,
Quiet Zone = 10mm
Angle Pitch: Skew β= +15°; Tilt γ= 0°
Tilt: Pitch α= 0°; Skew β= +15°
Skew Dead Zone: Pitch α= 0°; Tilt γ= 0°
Curvature R = ∞
8.4.3. Tilt Angle
γ= ±20°
Figure 5: Tilt angle
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
Distance 96 mm from the edge of the scanner
Label Pitch Angle, Skew Angle, Dead Zone
PCS = 0.9, Resolution = 0.25mm, Symbology = 9-digit Code 39,
Quiet Zone = 10 mm, N/W Ratio = 1:2.5
Tilt Angle
PCS = 0.9, Resolution = 0.26mm, Symbology = 13-digit JAN,
Quiet Zone = 10mm
Angle Pitch: Skew β= +15°; Tilt γ= 0°
Tilt: Pitch α= 0°; Skew β= +15°
Skew Dead Zone: Pitch α= 0°; Tilt γ= 0°
Curvature R = ∞

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8.5. Curvature
With 8-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when
R≥15 mm.
With 13-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when
R≥20 mm.
Figure 6: Curvature
Conditions
Barcode Sample: OPTOELECTRONICS Test Sample
PCS = 0.9, Resolution = 0.26 mm, Quiet Zone = 10 mm
Distance 96 mm from the edge of the scanner
Angle Skew Angle β= +15°

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9. Interface Specifications
9.1. Infrared Transmission (IrDA)
9.1.1. Specifications
IrDA version 1.2 standard (physical layer only).
9.1.2. Transmission speed
Transmission speeds: 115.2 kbps, 38.4 kbps, 19.2 kbps, 9600 bps, 4800 bps, or
2400 bps.
10. Serial Number
The serial number as shown below is affixed to the scanner.
Figure 7: Serial number label

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11. Packaging Specifications
11.1.Individual Packaging Specification
After putting a scanner in a plastic bag, pack it in a separate box with the accessories.
Put a label on the side of the individual packing box.
Figure 8: Individual packaging

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11.2.Collective Packaging Specification
Put 50 individual boxes with scanners inside a box.
Figure 9: Collective packaging
Note: The “RO” mark labeled on the package tray or package box guarantees that the
applicable product has passed our test of RoHS restrictions compliance (the restriction of
the use of certain hazardous substances in electrical and electronic equipment, 2002/95
EC). However, this document does not have any legal weight in the European Union.

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12. Durability
12.1.Static Electricity
Air discharge: ± 8 kV MAX (No malfunction)
± 15 kV MAX (No destruction)
Contact discharge: ± 4 kV MAX (No malfunction)
± 8 kV MAX (No destruction)
12.2.Shock
There was no sign of malfunction with the scanner’s structural performance after the
following shock test.
Drop Test: Drop the scanner from 1.5 M above the concrete floor (6 sides, 3 times each).
Scratches or discoloration of the casing do not decrease product performance.
12.3.Vibration Strength
There was no sign of malfunction with the scanner’s operation after the following vibration
test in the non-operating state.
Vibration Test: Increase the frequency of the vibration from 10 Hz to 100 Hz with
accelerated velocity 19.6 m/s2(2G) for 1 hour each in X-direction, Y-direction and Z-
direction.
12.4.Dust and Drip Proof
IP54
Dust Prevention
Level Details
5 Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with
the satisfactory operation of the equipment; complete protection against contact.
Water Prevention
Level Details
4 Water splashing against the enclosure from any direction shall have no harmful effect.
12.5.Cable Bending
Cable bending resistance is not warrantable.