Bartell BDF1080 User manual

BCF1080
FORWARD PLATE
COMPACTORS
10/2013
05
OI-B09051
08/2015
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Bartell Morrison Inc.
375 Annagem Blvd.
Mississauga, Ontario, Canada
L5T 3A7
Toll Free (N.A.): [phone]
Phone: [phone]
Facsimile: [phone]
www.bartellmorrison.com
Bartell Morrison (USA) LLC
200 Commerce Drive,
Freehold, New Jersey, USA
07728
Toll Free: 888-999-1570
Phone: [phone]
Facsimile: [phone]
www.bmiamerica.com
ORIGINAL LANGUAGE PARTS MANUAL FOR
FORWARD PLATE COMPACTOR
© 2013 Bartell Morrison Inc.
No part of this work may be reporduced or transmitted in any
form or by any means, electronic, or mechanical, including
photocopying and recording, or by any information storage or
retrieval system without the prior written permission of Bartell
Morrison Inc, unless such copying is permitted by federal
copyright laws.
Address inquiries or reference permission care of:
Bartell Morrison Inc.,
375 Annagem Blvd.,
Mississauga, Ontario,
Canada, L5T 3A7
Revision Date Description Approved By:
00 10/2013 Initial Release AL
01 01/2014 Cover photo updated. AL
02 06/2014 Address Update AL
03 07/2014 Cover Page updated. AL
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SAFETY PRECAUTIONS
BCF1080
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OPERATOR’S MANUAL
BCF1080
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QUALITY ASSURANCE / MACHINE BREAK IN
WARRANTY INFORMATION
SPECIFICATIONS
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
ROUTINE SERVICE INTERVALS
FOREWARD
SAFETY PRECAUTIONS
OPERATING PRINCIPLE
STARTING PROCEDURE
STOPPING PROCEDURE
PRIOR TO OPERATION
OPERATION
LUBRICATION
MAINTENANCE
STORAGE
ASSEMBLY DRAWINGS AND PARTS LIST
- FULL ASSEMBLY
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QUALITY ASSURANCE / MACHINE BREAK IN
BCF1080
The Bartell Vibratory Plate Compactor is the product of extensive engineering development
designed to give long life and unmatched performance. The Compactors are shipped completely as-
sembled with the exception of attaching the handle, and only require lling with fuel and a brief check
of lubricant levels in preparation for operation. The exciter housing are pre-serviced with oil at factory.
You can help ensure that your Vibratory Plate Compactor will perform at top levels by observing
a simple routing on rst use. Consider that your new Compactor is like a new car. Just as you would
break in a new car to the road or any new machine to the job, you should start gradually and build up
to full use. Learn what your machine can do and how it will respond. Refer to the engine manufactur-
er’s manual for run-in times. Full throttle and control may be used after this time period, as allowed by
material. This will serve to further break in the machine on your specic application, as well as provide
you with additional practice using the machine.
We thank you for the condence you have placed in us by purchasing a Bartell Vibratory Plate
Compactor and wish you many years of satised use.
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WARRANTY
BCF1080
Bartell agrees to furnish without charge, F.O.B. our plant, a replacement for any part or
portion thereof, comprising the main unit of the Bartell Vibratory Plate Compactor, consisting
of the exciter housing assembly, save and except drive belts, and power units, prove upon our
examination, to be defective in either material or workmanship within a period of twelve (12)
months from date of purchase, provided that notice of such defective part or portion thereof is
given to Bartell Ltd. within the twelve month warranty period. No further or other guarantee or
warranty expressed or implied in connection with the sale of the Compactor is given and our sole
liability consists in replacing defective parts or portions thereof. We shall not be responsible for
any special, indirect or consequential damages arising in any manner whatsoever.
This guarantee is for the sole benet of the original purchaser as end user. Our respon-
sibility under this guarantee ends in the case the original purchaser transfers ownership of the
Vibratory Plate Compactor, makes any changes or adds any parts or devices not of our manufac-
ture to the Compactor machine.
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SPECIFICATIONS
BCF1080
DIMENSIONS
OVERALL LENGTH, mm (in.) 700 (28”)
OVERALL WIDTH, mm (in.) 390 (16”)
OVERALL HEIGHT, mm (in.) 570 (
PLATE SIZE (WxL), mm (in.) 350x550
WEIGHT
NET WEIGHT, kg (lb.) 60
OPERATING WEIGHT, kg (lb.) 65
PERFORMANCE
TRAVELING SPEED, m/min (ft/min) 20~25
VIBRATING FREQUENCY, Hz (vpm) 6000
CENTRIFUGAL FORCE, lb(kN (kgf)) 10.5(1080)
WATER TANK CAPACITY (L) 15
POWER SOURCE
MANUFACTURER Honda/Robin
MODEL GX160/EX17
MAX. OUTPUT 4.8(3.6)/5.7(4.2)
@ RPM 3600/4000
STARTING SYSTEM Recoil
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PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
BCF1080
This Bartell Vibratory Plate Compactor has been assembled with care and will provide years of
service. Preventative maintenance and routine service are essential to the long life of your Compactor
Machine. Your dealer is interested in your new machine and has the desire to help you get the most
value from it. After reading through this manual thoroughly, you will nd that you can do some of the
regular maintenance yourself. However, when in need of parts or major service be sure to see your
Bartell dealer. For your convenience we have provided this space to record relevant data about your
Vibratory Plate Compactor. When in need of parts or service be prepared to provide your Compactor
serial number. Locate the serial number now and record in the space below.
Date Purchased: Type of Machine:
Dealer Name: Model:
Dealer Phone: Serial Number:
Replacement Parts Used Maintenance Log
Part No. Quantity Cost Date Date Operation
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ROUTINE SERVICE
BCF1080
Routine Service
Intervals
Each
use
After 1.5
months
or
50 hrs
Each 3
months
or
100 hrs
Each 6
months
or
200 hrs
Each 9
months
or
300 hrs
Each 12
months
or
400 hrs
General Inspection:
Guards Check o o o o o
Check o o o o o
Check Operation o o o o o
Engine:
Engine Oil Check Level o o o o o o
Change o o o
Oil Cooler Clean o o o o
Cooling Fins Clean o o o o o
Air Cleaner Check - Clean o o o o o o
Replace o
Air Intake Line Check o
Replace 2 yrs
Fuel Filter Check & Clean o o o o
Replace o o
Fuel Tank Clean 500 hrs
Engine Wiring Check o
Exciter:
Exciter Oil Check Level o o o o o o
Change o o o
Drive Belt Check Tightness o o o o o o
Change o o
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ROUTINE SERVICE INTERVALS
BCF1080
Due to the nature and environment of use, plate compactors could be exposed to severe operating
conditions. Some general maintenance guidelines will extend the useful life of your machine.
•
•
•
•
•
•
The initial service for your compactor should be performed after 25 hours of use, at which time
your mechanic (or authorized repair shop) should complete all of the recommended checks in
the schedule above. The chart on page 6 (six) is handy for keeping a record of the maintenance
performed and the parts used for servicing your compactor.
Regular service according to the schedule above will prolong the life of the plate compactor and
prevent expensive repairs.
Keeping your plate compactor clean and free from debris is the single most important regular
maintenance operation, over and above the checks in the service schedule above, that can be
performed. After each use your compactor should be cleaned to remove any dust and debris from
the undercarriage and surrounding components. Use of a power washer will make clean up
quick and easy, especially if a non-stick coating was applied prior to use.
In the Service Schedule above, items that should be checked, replaced or adjusted are indicated
by “o” in the appropriate column. Not all plate compactor models include the same features and
options and as such not all service operations may have to be performed. For ease of recording
place a checkmark through the “o” when the item is complete. If an item is not required or not
completed place an“x” through the “o” in the box.
All compactors have governed engine speed of 3600 rpm. See engine manufacturer’s manual for
exact specications. Care should be used when making any adjustments to the compactor not to
change the governed speed. Running the engine at lower rpm’s will result in a decrease of com-
paction force and lower travel speed. It will create excessive“out-of-synch”vibrations resulting in
poor compaction, maneuverability, excessive wear to the machine, and discomfort to the operator.
Failure to have your vibratory plate compactor regularly serviced and properly maintained in ac-
cordance with the manufacturer’s instructions will lead to premature failure and void the warranty.
10
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BCF1080
FOREWORD
The Bartell Vibratory Plate Compactor is highly eec-
tive for a wide variety of surface, sub-soil, and back-ll
materials. Although relatively light in weight and easy
to operate, the Vibratory Plate Compactor delivers a
tremendous impact to the soil. Pound for pound, the
compactors provide a higher impact force. That means
more productivity from our ideal combination of speed
and deeper compaction.
SAFETY PRECAUTIONS
Always keep unauthorized, inexperienced, untrained
people away from this machine.
Rotating and moving parts will cause injury if contacted.
Make sure guards are in place. Keep hands and feet
away from moving parts.
Fuel the machine only when the engine is stopped, using
all necessary safety precautions.
The engine must always be stopped before attempting
any repair or adjustments. Ignition switch should be o.
Danger: Never operate the machine in an explosive
atmosphere, near combustible materials or where venti-
lation does not clear exhaust fumes. Repair fuel leaks im-
mediately. Refer to your engine owner’s manual for more
safety instructions.
Be careful not to come in contact with the muer when
the engine is hot, serious burns may result!
OPERATING PRINCIPLE
An eccentric weight mounted on the exciter shaft
contained within the exciter housing is driven at high
speed by a clutch and belt drive system. This high
speed shaft revolution causes the rapid lifting and
downward ramming motion of the machine as well
as imparting a forward motion.
The plate compactor is designed to run at an en-
gine speed (engine take o shaft) of 3600 rpm.
(normally considered full throttle).
Running the engine at lower rpm’s will result in a
decrease of compaction force and lower travel
speed. It will create excessive “out-of-synch”vibra-
tions resulting in poor compaction, maneuverability,
excessive wear to the machine, and discomfort to
the operator.
STARTING PROCEDURE:
* WARM CLIMATE
Open fuel valve on gas tank. Set throttle lever to
“Fast” idle position, set choke to closed position,
start engine. Open choke slightly to prevent ood-
ing. Move to “Open”or “Run”position when engine
is warm, increase throttle to maximum operation
position (3600 rpm).
STARTING PROCEDURE:
* COLD CLIMATE
Follow same procedure as above but allow longer
warm-up period – 3 to 5 minutes. In cold weather,
oil is much heavier to move and requires more time
to work its way into the moving parts. If maximum
power is not attained, allow further warm-up time.
Fill fuel tank with clean gasoline, use safety ap-
proved gas containers. DO NOT MIX OIL WITH
GASOLINE – USE UNLEADED GAS ONLY.
STOPPING PROCEDURE
1. Throttle engine down.
2. Depress or turn o stop switch.
•
•
•
•
•
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BCF1080
12
PRIOR TO OPERATION
Make sure that all dirt, mud, etc., are thoroughly
removed from the unit prior to operation. Special
eort should be given to the bottom face of the
vibrating plate and those areas adjacent to the
cooling air inlet of engine, carburetor, and air
cleaner.
Check all bolts and screws for tightness and make
sure all bolts and screws are securely tightened.
Loose bolts and screws may cause damage to
the unit.
Check the V-belt for tightness. The normal slack
should be approximately 10-15mm (1/2”) when
the belts are forcibly depressed in the middle
position between the two sheaves. If there is
excess belt play, there could be a decrease
in the impact force or erratic vibration, causing
machine damage.
Check the engine oil level and if the engine oil
level is low, it should be relled. Use the proper
motor oil as suggested by the engine manufacturer.
Remove the oil plug in the excitor base and check
the oil level. Make sure the compactor is level when
checking. The oil level should be up to the oil plug.
Every month or every 200 hours of operation,
replace the oil. (Fig.1)
IMPORTANT:
- When changing the oil, the old oil can be
drained by tipping the unit.The oil will drain
easily while it is hot.
1.
2.
3.
4.
5.
A regular grade gasoline should be used in the
engine. When lling the fuel tank, make sure
the fuel lter is used.
OPERATION
In operation, guide the machine, but let the com-
pactor do the work. Bearing down on the handle is
unnecessary and causes shock absorber wear.
On level surfaces the compactor moves forward
rapidly. On uneven surfaces or inclines, light forward
pressure on handle may be required to assist the
compactor in moving forward.
ALWAYS OPERATE THE MACHINE AT FULL THROT-
TLE. If excessive vibration is felt through the handle,
do not operate until the engine is checked and set at
its maximum running speed of 3600 rpm. Insure the
drive belt is adjusted properly. Refer to belt tension-
section.
6.
1.
2.
Season Temperature Grade of Exciter Oil
Summer 25C or higher SAE#30
Spring/Fall 25C~10C SAE#30, #20
Winter 0C~10C SAE#10
4. PRIOR TO OPERATION
1. Make sure that all dirt, mud, etc., are thoroughly
removed from the unit prior to operation. Special
effort should be given to the bottom face of the
vibrating plate and those areas adjacent to the
cooling air inlet of engine, carburetor, and air
cleaner.
2. Check all bolts and screws for tightness and make
sure all bolts and screws are securely tightened.
Loose bolts and screws may cause damage to
the unit.
3. Check the V-belt for tightness. The normal slack
should be approximately 10-15mm (1/2”) when
the belts are forcibly depressed in the middle
position between the two sheaves. If there is
excess belt play, there could be a decrease
in the impact force or erratic vibration, causing
machine damage.
4. Check the engine oil level and if the engine oil
level is low, it should be refilled. Use the proper
motor oil as suggested in the table below. (Fig-1)
5. Remove the oil plug in the vibrator assembly
and check the oil level. Make sure the compactor
is level when checking. The oil level should be
up to the oil plug. Every month or every 200 hours
of operation, replace the oil. (Fig-2.1 & Fig-2.2)
CPC-95 Fig-2.1
IMPORTANT:
Use the Motor oil SAE
When changing the oil, the old oil can be drained
by tipping the unit.The oil will drain easily while it
is hot
6. A regular grade gasoline should be used in the
engine. When filling the fuel tank, make sure
the fuel filter is used. CPC-60,CPC-160,CPC-405 Fig-2.2
Season Temperature Oil to be used
Summer 25℃or higher SAE#30
Spring/Fall 25℃～10℃SAE#30, #20
Winter 0℃or lower SAE#10
Fig.1
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Close fuel shut o valve.
Siphon excess gasoline from tank.
Start engine until it stops from lack of fuel. This will
use up all the fuel in the carburetor and prevent for-
mation of deposits due to evaporation of fuel.
Remove spark plug and pour 2 oz. of SAE 10W-30
motor oil into the cylinder. Slowly crank the engine 2
or 3 times to distribute the oil throughout the cylinder.
This will help prevent rust during storage. Replace
spark plug.
Store the unit in an upright position in a cool, dry,
well ventilated area.
MAINTENANCE
Maintaining your compactor will insure long life to the
machine and its components.
AIR CLEANER - Keep air lter clean at all times.
Wash away dust and debris using a non-oil based
cleaning solvent. Let the lter dry before re-installing.
LUBRICATION – Always check engine oil regularly.
Use proper engine oil as recommended. See chart
below. Fill crankcase to levels as recommended in
manufacture’s engine manual.
SPARK PLUG – Check and clean spark plugs regu-
larly. A fouled, dirty or carboned spark plug causes
hard starting and poor engine performance. Set spark
plug gap to recommended clearance. Refer to engine
manual.
BELT TENSION – IMPORTANT!
If there is excessive belt play, there will be a decrease
in the impact force and erratic vibration, which could
cause machine damage. The normal belt play should
be 1/2” to 5/8” which is attained by depressing
the top section of the belt at the belt guard mount-
ing bracket location. When adjusting the belt make
sure that the clutch is in alignment with exciter pulley.
Tighten all engine mount bolts, adjust the two engine-
stop bolts, and tighten lock nuts.
STORAGE
The following steps should be taken to prepare your
plate compactor for extended storage.
1.
2.
3.
4.
5.
BCF1080
13
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BCF1080
ASSEMBLY DRAWINGS AND PARTS
LIST
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PARTS LIST 1
BCF1080
FULL ASSEMBLY
16
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PARTS LIST 1
BCF1080
ITEM
NO.
PART NO. DESCRIPTION QT Y. REMARKS
1 101237-01001 ENGINE FRAME 1
2 101237-01020 PLAIN WASHER M13 2
3 101237-01021 HEX HEAD BOLT M12x60x30 2
4 101237-01023 PARALLEL KEY 1
5 101237-01030 PLAIN WASHER M8.4 2
6 101237-01031 HEX HEAD BOLT M8x20 7
7 101237-10133 PLAIN WASHER M8.4 12
8 101237-01034 V-BELT AVX 13x825La 1
9 101237-01035 BELT COVER 1
10 101237-01036 COMPACT COVER ASSEMBLY 1
11 101237-01046 HEX HEAD BOLT M6x35 2
12 101237-01047 PLAIN WASHER M6.4 4
13 101237-01048 CASTER HOLDERS 1
14 101237-01050 HEX NUT M6 2
15 101237-01070 ENGINE SUPPORT ASSEMBLY 1
16 101237-01073 HEX NUT M10 10
17 101237-01074 SPRING WASTER M10.2 10
18 101237-01075 PLAIN WASHER M10.5 4
19 101237-01076 VIBRATOR ISOLATOR BFR-BF2074 4
20 101237-01083 COMPACTOR PLATE ASSEMBLY 1
21 101237-01092 HEX HEAD BOLT M10x25 1
22 101237-01093 PLAIN WASHER M10.5 1
23 101237-01094 PULLEY 1
24 101237-01102 PLAIN WASHER M17 4
25 101237-01103 HEX HEAD BOLT M16x45 4
26 101237-01104 PARALLEL KEY 1
27 101237-01111 WHEEL ASSEMBLY 2
28 101237-01112 SPRING WASHER M12.2 2
29 101237-01113 SPRING WASHER M8.1 9
30 101237-01114 MOUNTING STRIP 1
31 101237-01115 WING NUT M8 3
32 101237-01116 HEX HEAD BOLT M8 4
33 101237-01117 SPRING WASHER M16.2 4
34 101248-01024 COMPACTOR RUBBER 1
FULL ASSEMBLY
17
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PARTS LIST 1
BCF1080
ITEM
NO.
PART NO. DESCRIPTION QT Y. REMARKS
35 101539-01005 HANDLE ASSEMBLY 1
36 101539-01008 CLUTCH 130/20 1
37 101539-01021 VIBRATOR ASSEMBLY 1
38 101539-01030 VIBRATOR ISOLATOR BB-35/35-B 2
39 651050 THROTTLE LEVER WITH CABLE ASSY 1
FULL ASSEMBLY (cont’d)
18
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PARTS LIST 2
BCF1080
20
WHEELS
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