Weber mt CR 5-II Hd Operating instructions

CR 5-II Hd
0116263
0116264
Operating and
Maintenance Manual

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Attached to the machine is a rating plate. Note down the information given on this plate so that you
can recreate the rating plate should the plate be lost.
1 Designation 2 Type
.................................................... ...................................................
3 Serial number 4 Year of construction
.................................................... ....................................................
5 Mass [kg] 6 Rated power [kW]
.................................................... ....................................................

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Contents
1. Introduction .................................................................................................................... 4
2. Description ..................................................................................................................... 5
3. Technical Data ............................................................................................................... 6
4. Safety .............................................................................................................................. 7
4.1. Information and safety stickers ........................................................................... 12
5. Operation ...................................................................................................................... 13
6. Transport....................................................................................................................... 18
7. Storage ......................................................................................................................... 18
8. Maintenance ................................................................................................................. 19
8.1. Maintenance Overview ............................................................................................. 20
8.2. Description of the Maintenance Operations .......................................................... 21
8.2.1. Check the engine oil level ................................................................................ 21
8.2.2. Change the engine oil ...................................................................................... 21
 8.2.3.Cleantheairlter............................................................................................. 22
8.2.4. Check the hydraulic oil level ............................................................................ 23
8.2.5. Change the oil in the exciter ............................................................................ 23
8.2.6. Check V-belt .................................................................................................... 23
8.2.7. Adjust / replace the spark plug......................................................................... 24
8.3. Operating Fluids and Fill Levels .............................................................................. 25

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1. Introduction
This operating and maintenance manual is designed to help
you become familiar with your soil compactor and enable you
to maintain it and use it for its intended purpose.
The safety and maintenance instructions provided in this
manual will help avoid hazards, reduce repair and downtime
costs and will increase the reliability and operational readiness
of your machine. Follow these instructions precisely.
This operating and maintenance manual must always be kept
at the implementation site of the machine and be available to
the machine operator.
Enclosed with this manual is a valid declaration of conformity
and a spare parts lists for orders of spare parts. Store these
documents carefully.
Turn to your Weber MT dealer if you require any additional
information.
Found on the last page of this manual is a QR code. Scan
it to acquire the current contact addresses of all Weber MT
branches.
You can obtain information on the assembled Honda gasoline
engine and the associated operating and maintenance manual
as well as the spare parts list, if needed, at
www.honda-engines-eu.com

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The machine is a hand-guided, reversible soil compactor.
The machine is composed of a bottom and a top section.
The bottom section houses the exciter, while the top section
contains the engine and the required controls.
An air-cooled Honda gasoline engine makes the exciter vibrate
via a centrifugal clutch. The generated force is transmitted
between top and bottom section via a V-belt.
The engine speed is adjusted between idle speed and full-
throttle speed via a gas lever.
Forward and reverse travel is variably controlled with a handle
via a hydraulic system.
2. Description
The machine

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3. Technical data
CR 5 Hd
Weight
Operating weight CECE [kg] 280
Dimensions
Overall length [mm] 1545
Overall width/with attachment plates [mm]
430/550/700
Height with folded guide bar [mm]
1065
Base plate length [base in mm] 250
Pressure surface [mm] 250x430-250x700
Drive
Engine manufacturer Honda
Type GX 270
Performance at operating speed in accordance with
ISO 3046-1 [kW]
5.1
Combustion process 4-stroke gasoline
Operating speed [1/min] 3000
Operating speed [soil-dependent, m/min]
20
Incline capacity [soil-dependent, %] 35
Vibration
System Two-wave vibrator
Drive concept mechanical
Frequency [Hz] 75
Centrifugal force [kN] 42
Noise emissions in accordance with 2000/14/EC
Sound pressure level LPA ascertained in accor-
dance with EN 500, [dB (A)]
98
Sound power level LWA ascertained in accordance
with EN ISO 3744 and EN 500, [dB (A)]
108
Vibration values
Root-mean-square acceleration value for hand-arm
vibration ascertained in accordance with EN 500,
[m/s²]
2,4
In accordance with directive 2006/24/EC, complying
with the vibration values is the owner's responsibility

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4. Safety
General All safety instructions must be read and complied with, as non-
compliance will result in
– Danger to life and limb of the user,
– Impairments to the machine or other property.
In addition to the operating manual, the accident-prevention
regulations in the country where the appliance is used must be
complied with.
Intended use
Non-intended use
The machine should only be used in technically faultless
condition, as intended, in a safety-conscious and hazard-
conscious manner, and in compliance with the instructions in
the operating manual.
Malfunctions that may impair safety require that you stop
working with the machine immediately. These types of damage
must be reported and corrected without delay.
The machine is designed exclusively for compacting:
– Sand,
– Gravel,
– Crushed rock,
– Low-cohesive mixed material,
– Paved surfaces.
The operator's work position is behind the machine.
The operator must guide the machine safely with both hands
on the handle.
Unless used as intended, the machine involves a risk of
personal injury and property damage. The machine is
expressly not suitable for:
– Compacting frozen subsurfaces,
– Compacting hard soils that cannot be compacted
further,
– Compacting non-bearing material,
– Compacting highly cohesive soils,
– Compacting (ramming) that exerts point loads on the
base plate,
– Crushing and compacting individual rocks.
The responsibility for any damage arising from non-intended
use falls on the owner / operator.
Non-intended use or misuse will void all liability and warranty
claims.
Residual risk There is always an increased risk of accidents in the
immediate danger area around the machine if the operator
fails to notice persons in the vicinity of the machine.
Anyone close to the machine must be made aware of this risk.
The operator must not put the machine into operation unless
everyone in the vicinity of the machine is aware of this risk.

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Requirements on the operator
Personal protective equipment Personal protective equipment consisting of
– Hard hat,
– Hearing protection,
– Protective gloves,
– Work shoes or boots with toe guard
must be worn during operation and the execution of
maintenance on the machine.
Danger areas The immediate danger area is the direct perimeter around the
machine.Thisareaiso󰀨-limitstothirdparties.
Spare parts, changes and
conversions
Changes and conversions are prohibited unless made with
originalWeberMTspareparts.Ifthemachineismodied
with other accessories without the approval of Weber MT, the
manufacturer will not assume liability for any resulting personal
injury or property damage.
All maintenance and repairs must be carried out with original
WeberMTspareparts.Untestedsparepartsmaya󰀨ectthe
reliability and safety of the machine.
Before starting the machine There is danger of material damage if the machine is
started before necessary maintenance or repairs have been
completed. Make sure every time before starting the machine
that all work on the machine has been completed.
To avoid injuries, the machine must not be started unless the
operator wears the required personal protective equipment.
Objectsplacedontopofthemachinemayfallorbeungo󰀨
during operation or when the machine is started. Therefore,
remove all loose objects or tools before starting the machine.
If the gas cap is open, fuel may escape and ignite on the
engine when the machine is started or while it is operating.
There is a risk of burns. Therefore, do not start the machine
unless the gas cap is closed.
This soil compactor may only be operated by suitable
operators who are 18 years or older. They must be instructed
on how to operate the machine by the owner or by the owner's
assignedpersonnel.Theoperatormustcomplywithtra󰀩c
regulations.
The machine must not be operated by children.

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Start-up procedure Do not disperse any sprays or other agents into the air intake
while the machine is starting up. They may lead to overheating
in the combustion chamber and result in damage to the
engine.
Thereisdangerofsu󰀨ocationiftheoperatorstartsupthe
machine in closed rooms or in deep and tight trenches.
Operating the machine in closed rooms is prohibited. Provide
for an adequate supply of air before starting the machine.
One electronic start procedure must not last longer than 5
seconds to avoid damage to the engine. Pause for at least 10
seconds before repeating the start procedure.
If the ignition key fails to spring back to position “1” by itself,
the electric starter and the engine may sustain damage. Abort
the start procedure and shut down the machine. Identify and
rectify the cause before the next start attempt.
During operation Monitor the surroundings to avoid injury to third parties or
material damage.
Suspend operation and shut down the machine if detecting
damage on the machine during operation.
Parking the machine Alwaysparkthemachineonalevelsubsurfacewithsu󰀩cient
bearing capacity.
Parked machines presenting an obstacle must be secured in
accordance with statutory regulations, particularly in the area
ofpublictra󰀩csurfaces.
Engine and exhaust heat up during operation and can cause
burns on contact. Therefore, do not touch these components
duringoperationorshortlyafterthemachinewasswitchedo󰀨.
Fueling the machine Spilled fuel may ignite and has a negative impact on the
environment. Therefore, wipe up spilled fuel and make sure
thegascapisrmlytightenedafterfueling.
When coming into contact with fuels, the rubber-bonded metal
bu󰀨ersofthemachinemaybecomedamagedorine󰀨ective.
Therefore,wipespilledfuelcarefullyo󰀨therubber-bonded
metalbu󰀨ers.
Fuelvaporsareeasilyammable.Donotsmokeandkeep
awayfromopenrewhilerefuelingthemachine.
The machine must not be fueled unless the engine is switched
o󰀨.

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Cleaning work Useclearwaterforcleaning.Donotuseammablesolvents.
The vapors of the solvents may ignite upon contact with hot
components or other sparks.
Perform cleaning tasks only in rooms that are suitable and
have been approved for that purpose. Residual oil and
lubricantsthatmayhavebeenrinsedo󰀨haveanegative
impact on the environment and must be collected by suitable
means (e.g. oil separator).
Safe handling of combustion
engines
Combustion engines pose a particular risk during operation.
Their exhaust emissions contain carbon monoxide, a colorless
and odorless gas that is extremely hazardous, which, if inhaled
evenbriey,cancauseunconsciousnessanddeath.
Therefore, never inhale the exhaust gas.
Inspection The machine must be inspected in accordance with the
corresponding implementation conditions and operating
conditions to ensure its operationally safe status. This
inspection should be performed as needed by an expert
-however,nolessthanonceayear.Thendingsofthe
inspection must be stored in writing until the time of the next
inspection.