Weber mt CR 5-II Hd Operating instructions

CR 5-II Hd
0116263
0116264
Operating and
Maintenance Manual

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Attached to the machine is a rating plate. Note down the information given on this plate so that you
can recreate the rating plate should the plate be lost.
1 Designation 2 Type
.................................................... ...................................................
3 Serial number 4 Year of construction
.................................................... ....................................................
5 Mass [kg] 6 Rated power [kW]
.................................................... ....................................................

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Contents
1. Introduction .................................................................................................................... 4
2. Description ..................................................................................................................... 5
3. Technical Data ............................................................................................................... 6
4. Safety .............................................................................................................................. 7
4.1. Information and safety stickers ........................................................................... 12
5. Operation ...................................................................................................................... 13
6. Transport....................................................................................................................... 18
7. Storage ......................................................................................................................... 18
8. Maintenance ................................................................................................................. 19
8.1. Maintenance Overview ............................................................................................. 20
8.2. Description of the Maintenance Operations .......................................................... 21
8.2.1. Check the engine oil level ................................................................................ 21
8.2.2. Change the engine oil ...................................................................................... 21
 8.2.3.Cleantheairlter............................................................................................. 22
8.2.4. Check the hydraulic oil level ............................................................................ 23
8.2.5. Change the oil in the exciter ............................................................................ 23
8.2.6. Check V-belt .................................................................................................... 23
8.2.7. Adjust / replace the spark plug......................................................................... 24
8.3. Operating Fluids and Fill Levels .............................................................................. 25

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1. Introduction
This operating and maintenance manual is designed to help
you become familiar with your soil compactor and enable you
to maintain it and use it for its intended purpose.
The safety and maintenance instructions provided in this
manual will help avoid hazards, reduce repair and downtime
costs and will increase the reliability and operational readiness
of your machine. Follow these instructions precisely.
This operating and maintenance manual must always be kept
at the implementation site of the machine and be available to
the machine operator.
Enclosed with this manual is a valid declaration of conformity
and a spare parts lists for orders of spare parts. Store these
documents carefully.
Turn to your Weber MT dealer if you require any additional
information.
Found on the last page of this manual is a QR code. Scan
it to acquire the current contact addresses of all Weber MT
branches.
You can obtain information on the assembled Honda gasoline
engine and the associated operating and maintenance manual
as well as the spare parts list, if needed, at
www.honda-engines-eu.com

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The machine is a hand-guided, reversible soil compactor.
The machine is composed of a bottom and a top section.
The bottom section houses the exciter, while the top section
contains the engine and the required controls.
An air-cooled Honda gasoline engine makes the exciter vibrate
via a centrifugal clutch. The generated force is transmitted
between top and bottom section via a V-belt.
The engine speed is adjusted between idle speed and full-
throttle speed via a gas lever.
Forward and reverse travel is variably controlled with a handle
via a hydraulic system.
2. Description
The machine

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3. Technical data
CR 5 Hd
Weight
Operating weight CECE [kg] 280
Dimensions
Overall length [mm] 1545
Overall width/with attachment plates [mm]
430/550/700
Height with folded guide bar [mm]
1065
Base plate length [base in mm] 250
Pressure surface [mm] 250x430-250x700
Drive
Engine manufacturer Honda
Type GX 270
Performance at operating speed in accordance with
ISO 3046-1 [kW]
5.1
Combustion process 4-stroke gasoline
Operating speed [1/min] 3000
Operating speed [soil-dependent, m/min]
20
Incline capacity [soil-dependent, %] 35
Vibration
System Two-wave vibrator
Drive concept mechanical
Frequency [Hz] 75
Centrifugal force [kN] 42
Noise emissions in accordance with 2000/14/EC
Sound pressure level LPA ascertained in accor-
dance with EN 500, [dB (A)]
98
Sound power level LWA ascertained in accordance
with EN ISO 3744 and EN 500, [dB (A)]
108
Vibration values
Root-mean-square acceleration value for hand-arm
vibration ascertained in accordance with EN 500,
[m/s²]
2,4
In accordance with directive 2006/24/EC, complying
with the vibration values is the owner's responsibility

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4. Safety
General All safety instructions must be read and complied with, as non-
compliance will result in
– Danger to life and limb of the user,
– Impairments to the machine or other property.
In addition to the operating manual, the accident-prevention
regulations in the country where the appliance is used must be
complied with.
Intended use
Non-intended use
The machine should only be used in technically faultless
condition, as intended, in a safety-conscious and hazard-
conscious manner, and in compliance with the instructions in
the operating manual.
Malfunctions that may impair safety require that you stop
working with the machine immediately. These types of damage
must be reported and corrected without delay.
The machine is designed exclusively for compacting:
– Sand,
– Gravel,
– Crushed rock,
– Low-cohesive mixed material,
– Paved surfaces.
The operator's work position is behind the machine.
The operator must guide the machine safely with both hands
on the handle.
Unless used as intended, the machine involves a risk of
personal injury and property damage. The machine is
expressly not suitable for:
– Compacting frozen subsurfaces,
– Compacting hard soils that cannot be compacted
further,
– Compacting non-bearing material,
– Compacting highly cohesive soils,
– Compacting (ramming) that exerts point loads on the
base plate,
– Crushing and compacting individual rocks.
The responsibility for any damage arising from non-intended
use falls on the owner / operator.
Non-intended use or misuse will void all liability and warranty
claims.
Residual risk There is always an increased risk of accidents in the
immediate danger area around the machine if the operator
fails to notice persons in the vicinity of the machine.
Anyone close to the machine must be made aware of this risk.
The operator must not put the machine into operation unless
everyone in the vicinity of the machine is aware of this risk.

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Requirements on the operator
Personal protective equipment Personal protective equipment consisting of
– Hard hat,
– Hearing protection,
– Protective gloves,
– Work shoes or boots with toe guard
must be worn during operation and the execution of
maintenance on the machine.
Danger areas The immediate danger area is the direct perimeter around the
machine.Thisareaiso󰀨-limitstothirdparties.
Spare parts, changes and
conversions
Changes and conversions are prohibited unless made with
originalWeberMTspareparts.Ifthemachineismodied
with other accessories without the approval of Weber MT, the
manufacturer will not assume liability for any resulting personal
injury or property damage.
All maintenance and repairs must be carried out with original
WeberMTspareparts.Untestedsparepartsmaya󰀨ectthe
reliability and safety of the machine.
Before starting the machine There is danger of material damage if the machine is
started before necessary maintenance or repairs have been
completed. Make sure every time before starting the machine
that all work on the machine has been completed.
To avoid injuries, the machine must not be started unless the
operator wears the required personal protective equipment.
Objectsplacedontopofthemachinemayfallorbeungo󰀨
during operation or when the machine is started. Therefore,
remove all loose objects or tools before starting the machine.
If the gas cap is open, fuel may escape and ignite on the
engine when the machine is started or while it is operating.
There is a risk of burns. Therefore, do not start the machine
unless the gas cap is closed.
This soil compactor may only be operated by suitable
operators who are 18 years or older. They must be instructed
on how to operate the machine by the owner or by the owner's
assignedpersonnel.Theoperatormustcomplywithtra󰀩c
regulations.
The machine must not be operated by children.

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Start-up procedure Do not disperse any sprays or other agents into the air intake
while the machine is starting up. They may lead to overheating
in the combustion chamber and result in damage to the
engine.
Thereisdangerofsu󰀨ocationiftheoperatorstartsupthe
machine in closed rooms or in deep and tight trenches.
Operating the machine in closed rooms is prohibited. Provide
for an adequate supply of air before starting the machine.
One electronic start procedure must not last longer than 5
seconds to avoid damage to the engine. Pause for at least 10
seconds before repeating the start procedure.
If the ignition key fails to spring back to position “1” by itself,
the electric starter and the engine may sustain damage. Abort
the start procedure and shut down the machine. Identify and
rectify the cause before the next start attempt.
During operation Monitor the surroundings to avoid injury to third parties or
material damage.
Suspend operation and shut down the machine if detecting
damage on the machine during operation.
Parking the machine Alwaysparkthemachineonalevelsubsurfacewithsu󰀩cient
bearing capacity.
Parked machines presenting an obstacle must be secured in
accordance with statutory regulations, particularly in the area
ofpublictra󰀩csurfaces.
Engine and exhaust heat up during operation and can cause
burns on contact. Therefore, do not touch these components
duringoperationorshortlyafterthemachinewasswitchedo󰀨.
Fueling the machine Spilled fuel may ignite and has a negative impact on the
environment. Therefore, wipe up spilled fuel and make sure
thegascapisrmlytightenedafterfueling.
When coming into contact with fuels, the rubber-bonded metal
bu󰀨ersofthemachinemaybecomedamagedorine󰀨ective.
Therefore,wipespilledfuelcarefullyo󰀨therubber-bonded
metalbu󰀨ers.
Fuelvaporsareeasilyammable.Donotsmokeandkeep
awayfromopenrewhilerefuelingthemachine.
The machine must not be fueled unless the engine is switched
o󰀨.

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Cleaning work Useclearwaterforcleaning.Donotuseammablesolvents.
The vapors of the solvents may ignite upon contact with hot
components or other sparks.
Perform cleaning tasks only in rooms that are suitable and
have been approved for that purpose. Residual oil and
lubricantsthatmayhavebeenrinsedo󰀨haveanegative
impact on the environment and must be collected by suitable
means (e.g. oil separator).
Safe handling of combustion
engines
Combustion engines pose a particular risk during operation.
Their exhaust emissions contain carbon monoxide, a colorless
and odorless gas that is extremely hazardous, which, if inhaled
evenbriey,cancauseunconsciousnessanddeath.
Therefore, never inhale the exhaust gas.
Inspection The machine must be inspected in accordance with the
corresponding implementation conditions and operating
conditions to ensure its operationally safe status. This
inspection should be performed as needed by an expert
-however,nolessthanonceayear.Thendingsofthe
inspection must be stored in writing until the time of the next
inspection.

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Safety instructions and
warnings
A variety of safety instructions and warnings are used
throughout this operating manual.
The following explains the meaning of signal words and
symbols.
ATTENTION warns of the
danger of material dam-
age.
CAUTION warns of the
danger of slight injury.
WARNING warns of a dan-
ger that may lead to death
or serious injury.
DANGER warns of a dan-
ger that will lead to death
or serious injury unless
avoided.
ATTENTION
CAUTION
WARNING
DANGER
The information symbol provides supplemental
information on the operation of the machine and
points to complementary technical information.

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4.1. Information and safety stickers
Sticker Meaning
1
All threaded unions must be
checkedforrmseatonaregular
basis and, particularly, after initial
use.
2The fuel tank may only be fueled
with regular gasoline.
3
Use the designated lifting ring to
lift the machine.
Sound power level 108 dB (A),
wear ear protection.

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5. Operation
Preparing the machine for
initial use
Remove all packaging material.
Check all components for visible damage. Do not start
the machine if detecting visible damage. Contact the
responsible dealer.
Check if the shipment of the machine and its components is
complete.
Checkthellleveloftheoperatinguidsandtopo󰀨if
necessary.
Set up the machine at its place of use.

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1
2
3
4
5
6
7
8
9
Operating positions on the machine
Overall view CR 5
1 Base plate with exciter
2 Mounting bracket
3 Gas lever
4 Handle
5 Lock for the guide bar
6 Lifting ring
7 Engine
8 Reversing starter
9 Carburetor with choke and fuel cock

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1
2
Before starting work
Perform the following tasks before starting to work in order to
prevent failures or excessive wear.
Visual inspections Hydraulic line for leaks
Fuel system for leaks
Rubberbu󰀨ersforcrackformation
Other damage
Check and, if necessary,
correct the ll levels
Engine oil
Hydraulic oil
Fuel
Other inspections Checkallthreadedunionsforrmseat
Verify compliance with the maintenance schedule

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Working with the machine
Starting the engine
WARNING
Dangerofsu󰀨ocationfromengineexhaustswhenstartingthe
engine in closed rooms or poorly ventilated work areas.
Start the engine only in well-ventilated environments.
See section “Safety” for operating the machine in trenches.
ATTENTION
Risk of engine damage. The use of starter spray may lead to
overheating in the combustion chamber.
Do not use any starter spray.
Adjust the desired work height of the guide bar with the set
screw (1).
Set the short-circuit switch (2) to “I”.
Open the fuel cock (slide to the right).
Close the choke lever (slide to the left).
Bring the gas lever into the full-throttle position.
Slowly pull the handle of the reversing starter until
resistance (the compression of the engine) is noticeable.
Allow the handle to glide back into the initial position.
Pull the handle through quickly, forcefully and completely.
Repeat the process if the engine does not start.
Set the gas lever to idle speed.
Allow the engine to warm up for a few minutes.
Open the choke lever (slide to the right).
The machine is ready for operation.

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ATTENTION
Danger of material damage or excessive wear if V-belt slips
through.
Operate the machine only in full-throttle mode.
CAUTION
Risk of injury if the machine is guided improperly.
Guide the machine safely with both hands on the handle.
CAUTION
There is a crushing hazard between the machine and the wall
during work in close proximity to walls.
Use extra caution when working close to obstacles.
Compacting
Start the engine.
Bring the gas lever into the full-throttle position.
Switch between forward and reverse travel by setting the
handle to the corresponding direction.
The forward and reverse travel of the machine is
innitelyvariable.
The speed of the machine is selected with the
correspondingdeectionofthehandle.
Switching o󰀨 the engine
Bring the gas lever into the idle speed position.
Close the fuel cock (slide to the left).
Set the short-circuit switch to “0”.

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The machine can be lifted for loading onto a vehicle.
CAUTION
Risk of material damage and injuries. The use of defective or
unsuitable lifting gear may cause the machine to fall down.
Use slings that possess the appropriate carrying capacity.
Lock the guide bar in place in the folded position.
Fit the crane hook into the lifting ring and lift the machine up
straight.
If the machine will not be used for a period longer than one
month, the following measures must be taken:
Clean the entire machine thoroughly.
Check the entire machine for leaks. Correct any detected
defects.
Emptyfuelandllthetankwithcleanfuel.
Check and, if necessary, correct the engine oil level.
Checkandcleanairandfuellter.Replaceifdamaged.
Lightly oil all bare parts, levers and accelerator control
cables.
If the machine is to be stored for longer than six
months, contact the Weber MT’s service organization
to discuss additional measures.
7. Storage
If stored at the construction site, e.g. over night, the machine
must be secured against theft and unauthorized use.
Parked machines presenting an obstacle must be secured in
accordance with statutory regulations, particularly in the area
ofpublictra󰀩csurfaces.
6. Transport
Lifting the machine
Storage for an extended
period
Storage at the construction
site

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8. Maintenance
General information The section below contains instructions that need to be
observed for regular maintenance. Read these instructions
carefully and follow them in order to prevent downtimes of the
machine caused by excessive wear or damage to the machine.
Also read the safety instructions relevant to machine
maintenance before you begin with the maintenance work.
They help minimize the risk to maintenance personnel.
Maintenance personnel Maintenanceandrepairsrequirespecicqualications.These
operations may only be carried out by trained professionals.
Maintenance personnel must be instructed on how to operate
the machine by the owner or by the owner's assigned
personnel.
Maintenance personnel are required to wear the personal
protective equipment during work (see section “Safety“).
Safety There is an increased risk of injury during maintenance and
repairs, e.g. crushing at moving parts.
Following the conclusion of all maintenance and repairs,
allprotectivexturesmustberettedandplacedbackinto
operation.
Dischargedoperatinguidshaveanegativeimpactonthe
environment. They must be collected and stored in suitable
containers. Disposal in accordance with environmental
protection regulations.
All maintenance work may only be carried out when the engine
is cold. Safeguard the engine against unauthorized start
attempts.
Before working on the electrical system, disconnect the starter
battery and cover the battery terminals with insulating material.
It is also recommended to disconnect the battery as a means
to safeguard the machine against unauthorized start attempts
during maintenance work.
Before starting the machine after maintenance operations,
make sure that all loose parts (screws, tool, etc.) have been
removedfromthemachine.Theymaybedrawninorungo󰀨
by moving parts.
Keep the entire machine clean. The stickers must always be
clearly legible. Damaged stickers must be replaced.

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8.1. Maintenance overview
Frequency
Initial maintenance
/ after 10 operating
hours
Every 8 operating
hours / daily
Every 50 operating
hours / every six
months
Every 150 operat-
ing hours / every
year
See section
Activity
Change the engine oil XX8.2.2
Check the valve play of the en-
gine, adjust if necessary XHonda in- structions
Re-tighten all accessible threaded
connections X
Cleantheairlter X8.2.3
Changethefuellter XHonda in-
structions
Check the oil level of the transmis-
sion X X 8.2.4
Change the oil in the exciter X8.2.5
The regulations and the operating and maintenance manuals of the engine
manufacturermustbecompliedwithinadditiontotheactivitiesspeciedinthe
above maintenance overview.