Batavia MaxxSpray BSG0140-US500 User manual

Page 1
Model: BSG0140-US500
Item-No.: 7063781Operating instructions
Spray gun SPRAY
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FoldoutA
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FoldoutB
11
12
13
14
15
465
1 2 3
7
8
10
9
A
BC
16
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Overview
1. Nut
2. Air cap
3. Nozzle (Φ1.5mm/Φ2. 0mm/
Φ2. 5mm/Φ3. 0mm)
4. Hook
5. Spray unit housing
6. Filter housing
7. Trigger
8. Material adjustment knob
9. Quick release lock
10. Handle
11. Container
12. Cleaning brush
13. Check valve sleeve
14. Cleaning needle
15. Viscosity cup
16. Suction tube
Page 2
D1
2
E
Even coat throughout
50 - 300 mm
Keep stroke smooth and at an even speed
F
Do not flex wrist while spraying
Heavy coat
Light
coat Light coat
GH
6
6
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Contents
1. Explanation of the symbols . . . . 4
2. Additional safety warnings for
electric spray guns . . . . . . 4
3. Important electrical information . . 5
4. Before the rst use . . . . . . 5
5. Contents of packing . . . . . . 5
6. Setup . . . . . . . . . . 5
7. Cleaning the spray gun . . . . . 7
8. Maintenance . . . . . . . . 7
9. Troubleshooting . . . . . . . 8
10. Technical data. . . . . . . . 9
11. Disposal . . . . . . . . . 9
Page 3
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Dear customer
Please familiarize yourself with the proper
usage of the device by reading and following
each chapter of this manual, in the order
presented. Keep these operating instruc-
tions for further reference.
Please read all safety instructions!
This manual contains important information
on operating and handling the device. Keep
these operating instructions for further
reference. Please pass it on along with the
unit if it is handed over to a third party.
1. Explanation of the symbols
The following symbols are used in the user
manual or on the product:
Warning! To reduce the risk of
injury, the user must read the
instruction manual.
Denotes risk of personal injury, loss
of life or damage to the tool in case
of non-observance of the instruc-
tions in this manual.
Wear a dust mask. When working
with wood and other materials,
harmful dust may be generated.
Work with asbestos containing
materials is not permitted!
Wear safety glasses. When working
with electric power tools, sparks,
splinters, chips and dust particles
may be generated and these can
cause loss of sight.
Do not dispose of electric power
tools with domestic refuse.
2. Additional safety warnings for
electric spray guns
To reduce the risks of re or explosion, elec-
trical shock and the injury to persons, read
and understand all instructions included in
this manual Be familiar with the controls
and proper usage of the equipment.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
a. HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or
ignite. Severe injury or property damage can
occur.
PREVENTION:
• Provide extensive exhaust and fresh air
introduction to keep the air within the
spray area free from accumulation of
ammable vapors.
• Avoid all ignition sources such as static
electric sparks, open ames, pilot lights,
electrical appliances, and hot objects.
Connecting or disconnecting power
cords or working light switches can
make sparks.
• Do not smoke in spray area.
• Fire extinguisher must be present and in
good working order.
• Use only outdoors in a well-ventilated
area. Flammable vapors are often
heavier than air. The turbine contains
arcing parts that emit sparks and can
ignite vapors.
• Follow the material and solvent manu-
facturer’s warnings and instructions.
• Do not use materials with a ash point
below 70°F (21℃) Flash point is the
temperature that a uid can produce
enough vapors to ignite (see coating
supplier).
• Plastic can cause static sparks. Never
hang plastic to enclose the spray area.
• Do not use plastic drop cloths when
spraying ammable materials.
b. HAZARD: EXPLOSION HAZARD DUE
TO INCOMPATIBLE MATERIALS.
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach
or chlorine.
• Do not use halogenated hydrocarbon
solvents such as bleach, ildewcide, meth-
ylene chloride and 1,1,1--trichloroethane.
They are not compatible with aluminum.
• Contact your coating supplier about the
compatibility of material with aluminum.
c. HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other
materials can be harmful if inhaled or come
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English
in contact with the body. Vapors can cause
severe nausea, fainting, or poisoning.
PREVENTION:
•Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied
with the mask to be sure it will provide
the necessary protection.
•Wear protective eye-wear.
•Wear protective clothing as required by
coating manufacturer.
d. HAZARD: GENERAL
Can cause severe injury or property
damage.
PREVENTION:
•Read all instructions and safety precau-
tions before operating equipment.
•Follow all appropriate local, state, and
prevention, and operation.
•Use only manufacturer authorized parts.
User assumes all risks and liabilities
when using parts that do not meet the
devices of the motor manufacturer.
•Do not spray outdoors on windy days.
•Wear protective clothing to keep paint off
skin and hair.
•Never aim spray gun at any part of the
body.
Can use in door and outdoor. Intended for
outdoor use ONLY with materials having
3. Important electrical information
3.1
form. Do not use adapter plugs
together with protective-earthed tools.
reduce the risk of an electric shock.
3.2 Avoid physical contact with earthed
surfaces such as pipes, heating ele-
ments, stoves and refrigerators. The
risk through electric shock increases if
your body is earthed.
3.3 Keep the equipment away from rain
and moisture. The risk of an electric
shock increases if water penetrates
electrical equipment.
3.4 Do not misuse the mains lead by car-
rying the tool by the lead, hanging it
from the lead or by pulling on the lead
to remove the plug. Keep the lead
away from heat, oil, sharp edges or
moving tool parts. Damaged or twisted
leads increase the risk of an electric
shock.
3.5 If you work outdoors, use only exten-
sion leads that are approved for out-
door use. The use of an extension lead
that is suitable for outdoors reduces the
risk of an electric shock.
4.
Remove the machine and all accessories
from the package. Keep the packaging
materials out of the reach of small children.
There is a danger of suffocation!
5. Contents of packing
1× Electrical spray gun
4× nozzles: 2.5 mm (assembled on
machine), 1.5 mm/2.0 mm/3.0 mm
1× Cleaning needle
1× Viscosity measuring cup
1× Cleaning brush
1× Extra container sealing pad
3× Umbrella valve
1× Instruction manual
1× Service card
6. Setup
(See Fig. A, B).
•Find and aim at the “lock” position on the
main housing assembly (5), and insert
the spray gun into the main housing
assembly into place, then turn to the end
in clockwise direction.
•Turn the buckle (9) on main housing to
lock the gun set into place.
6.1 Aligning the suction tube
(See Fig. C, G).
•If you are going to be spraying in a down-
ward direction, the angled end of the
suction tube (16) should be pointing
toward the front of the gun.
•If you are going to be spraying in an
upward direction, the angled end of the
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suction tube (16) should be pointing
toward the rear of the gun.
• By pointing the suction tube in the proper
direction, you will not have to rell the
container as often.
6.2 Material preparation
• Before spraying, the material being used
may need to be thinned with the proper
solvent as specied by the material man-
ufacturer. Never exceed the thinning
advice given by the coating
manufacturer.
• Do not use materials with a ash point
below 70°F (21°C). Follow the instruc-
tions below.
a. Stir the spraying material thoroughly
before measuring viscosity.
b. Dip the viscosity test cup (15) completely
into the spraying material.
c. Hold the test cup (15) up and measure
the time in seconds until the liquid emp-
ties out. This time is referred to as Run
out time.
6.3 Thinning chart
Material Run out time
1) Oil enamel 25-40
2) Oil based primer 30-45
3) Oil stain No thinning required
4) Clear sealer No thinning required
5) Polyurethane No thinning required
6) Varnish 20-50
Material to be sprayed should always be
strained to remove any impurities in the
paint which may enter and clog the system.
Impurities in the paint will give poor perfor-
mance and a poor nish.
Material ash point must be 70°F
(21°C) or higher.
6.4 Fill container
(See Fig. G).
a. Unscrew the container (11) from the
spray gun.
b. After the material has been properly
thinned and strained, ll the container to
the top of the neck.
c. Carefully screw the container back onto
the spray gun.
6.5 Adjusting spray pattern shape
(See Fig. D).
The spray pattern shape is adjusted by turn-
ing the ears of the air cap (2)to either a
vertical, horizontal, or diagonal position. The
positions of the air cap and the correspond-
ing spray pattern shapes are illustrated (See
Fig. D). Test each pattern and use which-
ever pattern is suitable for your application.
6.6 Material ow adjustment
Set the material volume by turning the regu-
lator (8) behind the trigger (7) of the spray
gun.
6.7 Proper spraying technique
• If spraying with an HVLP spray system is
new or unfamiliar to you, it is advisable to
practice on a piece of scrap wood or
cardboard before beginning on your
intended work piece.
a. Surface preparation
All objects to be sprayed should be thor-
oughly cleaned before spraying material on
them. Areas not to be sprayed may, in cer-
tain cases, need to be masked or covered.
b. Spray area preparation – outdoor use
only
The spray area must be clean and free of
dust in order to avoid blowing dust onto
your freshly sprayed surface.
c. How to spray properly
(See Fig. E, F).
• Position the spray gun perpendicular to
the spray surface and hold two (2) or
more inches from the spray surface,
depending upon the spray pattern size
desired.
• Spray parallel to the surface with smooth
passes at a consistent speed as illus-
trated in g. E. Doing this will help avoid
irregularities in the nish (i. e. runs and
sags).
• Always apply a thin coat of material on
the rst pass and allow to dry before
applying a second, slightly heavier coat.
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• The closer your sprayer is to the object
being sprayed the more the overspray.
• When spraying, always pres and hold the
trigger of the spray gun after spray pass
has begun and release trigger before
stopping the pass. Always keep the gun
pointed squarely at the spray surface
and overlap passes slightly to obtain the
most consistent and professional nish
possible.
7. Cleaning the spray gun
(See Fig. G).
Special cleanup instructions for
use with ammable solvents (must
have a ash point above 70°F
/21℃):
• Always ush spray gun outside.
• Area must be free of ammable vapors.
• Cleaning area must be well-ventilated.
• DO NOT SUBMERGE air compressor!
7.1 Unplug the spray gun, and trigger the
spray gun so that the material inside the
spray gun ows back into the container.
7.2 Unscrew the container (11). Empty any
remaining material back into the mate-
rial container.
7.3 Pour a small amount of the appropriate
cleaning solution into the container
(warm, soapy water for latex materials;
mineral spirits for oil-based materials).
Clean container and properly dispose of
cleaning solution.
7.4 Rell the container with NEW cleaning
solution.
7.5 Attach the container to the gun and
plug in the sprayer.
7.6 Spray the solution through the gun for
two seconds in a safe area. Spray again
for two seconds. Unplug the spray gun,
and trigger the spray gun so that the
material inside the spray gun ows
back into the container.
7.7 Wipe the exterior of the container and
gun until clean.
7.8 Unscrew the nut (1) and remove the air
cap (2) and nozzle (3).
7.9 Clean the container, suction tube, air
cap and nozzle with a cleaning brush
and the appropriate cleaning solution.
Never clean nozzle or air holes in the spray
gun with sharp metal objects.
Do not use solvents or lubricants contain-
ing silicone.
7.10 Turn both knobs on both sides of the Air
Compressor Assembly to the “Unlock”
position, pull and separate the spray
gun from the Air Compressor Assem-
bly. (See Fig. B).
7.11 (a) Clean the rear of the spray gun with
the appropriate cleaning solution.
(b) Turn the suction tube anti-clockwise
and pull the suction tube downward to
disassemble it from the spray gun.
Then clean the suction tube with the
appropriate cleaning solution.
8. Maintenance
(See Fig. H).
You should inspect the air lter in the Air
Compressor Assembly to see if it is exces-
sively dirty. If it is dirty, follow the steps
below to replace it.
a. Unplug the spray gun. Remove the lter
cover with your hands directly.
b. Remove the dirty lters and replace with
new ones.
c. Secure the cover back onto the main
housing.
Never operate your unit without the air
lters. Dirt could be sucked in and inter-
fere with the function of the unit.
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9. Troubleshooting
Problem Cause Solution
A. Little or no
material ow
1. Nozzle clogged. 1. Clean.
2. Suction tube clogged. 2. Clean.
3. Material volume setting
turned too low(-).
3. Increase volume setting (+).
4. Suction tube loose. 4. Insert.
5. No pressure build up in
container.
5. Tighten container.
6. Air filter clogged. 6. Change.
B. Material leaking 1. Nozzle loose. 1. Tighten.
2. Nozzle worn. 2. Replace.
3. Nozzle seal worn. 3. Replace.
4. Material build-up on air cap
and nozzle
4. Clean.
C. Atomization is too
coarse
1. Viscosity of material too
high.
1. Thin.
2. Material volume too large. 2. Decrease volume setting (-).
3. Material volume setting too
high (+).
3. Decrease volume setting (-).
4. Nozzle clogged. 4. Clean.
5. Air filter clogged. 5. Change.
6. Too little pressure build-up in
container.
6. Tighten container.
D. Spray jet pulsates 1. Material in container running
out.
1. Refill.
2. Air filter clogged. 2. Change.
E. Pattern runs or
sags
1. Applying too much material. 1. Adjust material ow or
increase movement of spray
gun.
F. Too much
overspray
1. Gun too close to spray object. 1. Increase distance.
2. Too much material applied. 2. Decrease volume setting (-).
G. Pattern is very
light and splotchy.
1. Moving the spray gun too
fast
1. Adjust material ow or decrease
movement of spray gun.
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10. Technical data
Voltage: . . . . . . . . . . . . . . . . . . 120 V
Current: . . . . . . . . . . . . . . . . . . .4.0 A
Max. viscosity: . . . . . . . . . . . .100 DIN-s
Protection class: . . . . . . .double insulated
Weight: . . . . . . . . . . . . . . . . . 1.40 kg
11. Disposal
Do not dispose of electric power
tools with domestic refuse.
The electric power tool is shipped
in packaging to reduce transport damage.
This packaging is a raw material and as
such can either be reused or can be fed
back into the raw material cycle. The elec-
tric power tool and its accessories are
made from various materials such as met-
als and plastics. Take defective compo-
nents to a special refuse collection point.
Ask about these at your specialist shop or
local council.
The product and the user manual may be
subject to changes. Technical data may be
changed without prior notice.
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Model: BSG0140-US500
Item-No.: 7063781
Zhejiang Prulde Electric Appliance Co.,Ltd | Add: Xiaoshun Town | Jinhua | Zhejiang | China
7063781/0
Made in China
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