Batca C-11 User manual

www.batcafitness.com C-11 Owner’s Manual
C-11
September 2006
Revision 4
September 2006September 2008
Revision 4
Record Serial Number Here
Batca Fitness Systems
Tel. [phone]
www.batcafitness.com
Date of Purchase
Owner’s Manual
Assisted Chin/ Dip

Batca Fitness Systems 2 C-11 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
Assembly 8-13
Congratulations on the purchase of your new Batca C-11. This gym will provide you with a lifetime of enjoyment to meet your
strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to
avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is recommended that you
read through each step thoroughly before you begin. Begin by opening your boxes and separating all of your parts. Verify that all
parts are accounted for and have no damage. When all parts are accounted for, you may begin your assembly. Some items may
have been pre-assembled for your convenience. Please note that hardware quantities shown reflect total quantities for your gym and
may not reflect actual quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perform-
ance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so will void your warranty
and may result in personal injury. After assembly, you should check each station to ensure correct operation. If a problem arises,
recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions
with your assembly please contact your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable workout. However,
there is a risk assumed by individuals who use this type of equipment. It is very important that all warnings and
instructions are read and followed before beginning any exercise program.
It is also very important to read and follow the preventative maintenance schedule described in this
manual. If any of the warning labels or stickers are worn, faded, torn, scratched or missing they should be replaced
immediately.
WARNING:There is a risk assumed by individuals who use this type of equipment. To minimize risk
always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts and bolts). Replace
parts at first signs of wear (use only genuine BATCA replacement parts). Use of equipment that is damaged,
worn, frayed or not completely assembled on a solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be alert to the
possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
6) If you have any questions on proper use or maintenance of this gym, do not hesitate to call your local BATCA
FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at [phone]. www.batcafitness.com
__________ Page
Final Assembly and Troubleshooting 14
Cable Tension and Adjustments 15
Maintenance 16
Warranty 17
Floor Plan Layout 18
Table of Contents
Instructions
Warning

www.batcafitness.com 3 C-11 Owner’s Manual
Accessories
Upholstery
Hardware
Cables
Tools Required
• 9/16” Wrench
• 3/4” Wrench
• 9/16” Ratchet
• Allen Wrench Set
• Tape Measure
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 BFM-10521 Dip/Chin Tall Cage 1
2 BFM-10518 Chin/Dip Pole 1
3 BFM-10519 Base Connector 1
4 BFM-50484 Foot Plate 2
5 BFM-10520 Right Support 1
6 BFM-50531 Shroud 1
7 BFM-10522 U-Tube 1
8 BFM-50633 Guide Rod 2
9 BFM-10438 Guide Rod Pulley Holder 1
10 BFM-10413 3/4" 10lb Top Plate 1
11 BFM-50529 Rubber Donut 2
12 BFM-50632 10lb Weight Plate 19
14 BFM-50924 Chin/Dip Shaft 2
15 BFM-10523 Carriage 1
17 BFM-10524 Knee Support 1
18 BFM-50931 Chin/Dip Axle 1
22 BFM-10525 Left Support 1
23 BFM-10526 Adjustment Assembly 1
24 BFM-10617 Right Dip Arm 1
25 BFM-10618 Left Dip Arm 1
26 BFM-10533 Lower Shaft Support 2
27 BFM-10376 Anti-Tip 2
30 BFM-50876 Bent Plate 1
31 BFM-50126 Anti-Deflection Plate 1
51 BFM-10616 Handle 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
19 BFH-50251 1/2" Flat Washer Black 2
20 BFH-50155 1/2"-13 Nylock (Black) 1
21 BFH-50139 HCS 1/2-13 X 4 1/4 P5 1
29 BFH-50174 4 1/2" Pulley 1
33 BFH-50146 3/8" Flat Washer (Black) 76
34 BFH-50147 3/8" Lock Washer (Black) 8
35 BFH-50157 3/8"-16 Nylock (Black) 38
36 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 2
37 BFH-50125 HCS 3/8"-16 X 3" P5 12
38 BFH-50129 HCS 3/8"-16 X 4" P5 10
39 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 4
40 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 4
41 BFH-50254 HCS 3/8-16 X 3/4 P5 4
42 BFH-50123 HCS 3/8"-16 X 2 1/2" P5 2
43 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 2
44 BFH-50250 1 1/4" Shoulder Bolt 1
45 BFH-50267 5/16"-18 Nylock (Black) 1
46 BFH-50534 FHSCS 3/8"-16 X 1 1/4" 4
47 BFH-50255 Rubber Foot 5
48 BFH-50112 Screw Cap Cover 4
49 BFH-50113 Screw Cap Washer 4
55 BFH-50262 Silicone Gel Pack 2
50 BFH-50119 HCS 3/8”-16 X 1 1/4” P5 2
52 BFH-50256 1/2” Jam Nut 1
53 BFH-50205 Linear Bearing 4
54 BFH-50206 Linear Bearing Clip 4
56 BFH-50274 HCS 3/8”-16 X 4 3/4” P5 1
57 BFH-50627 Linear Bearing 4
58 BFH-50628 Bearing Retaining Clip 4
59 BFH-50633 1-1/4” Grip Cap 6
60 BFM-51279 1-1/4” Grip Sleeve 6
61 BFH-50632 1-1/4” Grip Collar 6
ITEM NO. PART NUMBER DESCRIPTION QTY.
16 BFU-10104 Knee Pad 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
32 CAB-13015 C-11 Cable 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
43 BFM-51173 Magnetic Weight Stack Pin 1
Frame Components

Batca Fitness Systems 4 C-11 Owner's Manual
Bolt Length Note: Bolt length is measured from
the underside of the head of the bolt.

www.batcafitness.com 5 C-11 Owner’s Manual

Batca Fitness Systems 6 C-11 Owner's Manual

www.batcafitness.com 7 C-11 Owner’s Manual

Batca Fitness Systems 8 C-11 Owner's Manual
Step 1:
Note: For a more consistent appearance,
position all bolts in the direction shown in
each figure.
• All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Figure 1
PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER
INSTALLATION.
Item # Part # Description Qty
1 BFM-10521 Dip/Chin Tall Cage 1
3 BFM-10519 Base Connector 1
35 BFH-50157 3/8"-16 Nylock (Black) 8
37 BFH-50125 HCS 3/8"-16 X 3" P5 4
38 BFH-50129 HCS 3/8"-16 X 4" P5 2
39 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 2
5 BFM-10520 Right Support 1
22 BFM-10525 Left Support 1
31 BFM-50126 Anti-Deflection Plate 1
33 BFH-50146 3/8" Flat Washer (Black) 16
47 BFH-50255 Rubber Foot 5

www.batcafitness.com 9 C-11 Owner’s Manual
Figure 2
Step 2:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
2 BFM-10518 Chin/Dip Pole 1
8 BFM-50633 Guide Rod 2
9 BFM-10438 Guide Rod Pulley Holder 1
10 BFM-10413 3/4" 10lb Top Plate 1
11 BFM-50529 Rubber Donut 2
12 BFM-50632 10lb Weight Plate 19
13 BFM-51173 Magnetic Weight Stack Pin 1
33 BFH-50146 3/8" Flat Washer (Black) 8
35 BFH-50157 3/8"-16 Nylock (Black) 4
36 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 2
40 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 2
56 BFH-50274 HCS 3/8”-16 X 4 3/4” P5 1

Batca Fitness Systems 10 C-11 Owner's Manual
Step 3:
Figure 3
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
14 BFM-50924 Chin/Dip Shaft 2
15 BFM-10523 Carriage 1
26 BFM-10533 Lower Shaft Support 2
27 BFM-10376 Anti-Tip 2
33 BFH-50146 3/8" Flat Washer (Black) 16
35 BFH-50157 3/8"-16 Nylock (Black) 8
37 BFH-50125 HCS 3/8"-16 X 3" P5 4
38 BFH-50129 HCS 3/8"-16 X 4" P5 4
DO NOT TIGHTEN BOLTS ON
THE LOWER SHAFT SUPPORTS
UNTIL LEFT AND RIGHT DIP
ARMS ARE IN PLACE
(See Step 4)

www.batcafitness.com 11 C-11 Owner’s Manual
Figure 4
Step 4:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
7 BFM-10522 U-Tube 1
23 BFM-10526 Adjustment Assembly 1
24 BFM-10617 Right Dip Arm 1
25 BFM-10618 Left Dip Arm 1
30 BFM-50876 Bent Plate 1
33 BFH-50146 3/8" Flat Washer (Black) 22
35 BFH-50157 3/8"-16 Nylock (Black) 12
37 BFH-50125 HCS 3/8"-16 X 3" P5 4
38 BFH-50129 HCS 3/8"-16 X 4" P5 4
39 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 2
40 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 2
48 BFH-50112 Screw Cap Cover 4
49 BFH-50113 Screw Cap Washer 4
50 BFH-50119 HCS 3/8”-16 X 1 1/4” P5 2
34 BFH-50147 3/8” Lock Washer (Black) 2
51 BFM-10616 Handle 2
59 BFH-50633 1-1/4” Grip Cap 6
61 BFH-50632 1-1/4” Grip Collar 6
60 BFM-51279 1-1/4” Grip Sleeve 6

Batca Fitness Systems 12 C-11 Owner's Manual
Step 5:
Figure 5
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
17 BFM-10524 Knee Support 1
18 BFM-50931 Chin/Dip Axle 1
19 BFH-50251 1/2" Flat Washer Black 2
20 BFH-50155 1/2"-13 Nylock (Black) 1
21 BFH-50139 HCS 1/2-13 X 4 1/4 P5 1
29 BFH-50174 4 1/2" Pulley 1
32 CAB-13015 Cable 1
33 BFH-50146 3/8" Flat Washer (Black) 4
35 BFH-50157 3/8"-16 Nylock (Black) 2
43 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 2
44 BFH-50250 1 1/4" Shoulder Bolt 1
45 BFH-50267 5/16"-18 Nylock (Black) 1
52 BFH-50256 1/2” Jam Nut 1
60 13/16”
Note: The threaded bolt on the end of the cable
must be threaded at least 1/2” the Top
Plate of the weight stack. The bolt must
also be secured with a 1/2” Jam Nut to
ensure a safe and proper connection.

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Item # Part # Description Qty
4 BFM-50484 Foot Plate 2
6 BFM-50531 Shroud 1
16 BFU-10104 Knee Pad 1
33 BFH-50146 3/8" Flat Washer (Black) 10
34 BFH-50147 3/8" Lock Washer (Black) 6
35 BFH-50157 3/8"-16 Nylock (Black) 4
41 BFH-50254 HCS 3/8-16 X 3/4 P5 4
42 BFH-50123 HCS 3/8"-16 X 2 1/2" P5 2
46 BFH-50534 FHSCS 3/8"-16 X 1 1/4" 4
Step 6:
Figure 6
All Flat Washers and Nylocks are 3/8” unless otherwise noted.

Batca Fitness Systems 14 C-11 Owner's Manual
Final Assembly and Troubleshooting
Weight Stack Decals:
• Record your serial number on the front of
this manual and keep for your records. The
serial number can be found on the back of
the machine as seen in the figure.
Serial Number:
IMPORTANT - Check These Components Before Using Gym:
Guide Rod Lubrication:
• Clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (Part # BFH-50262) to each guide rod.
This will ensure a glass smooth performance from your weight stack.
200lb Stack
(Standard)
• Begin numbering the weight
stack on the fourth plate
down from the top as shown
in the figure to the left.
Discard the three remaining
weight plate decals.
• To counter balance the seat,
pin weight stack on the third
plate from the top as shown
in the figure to the left. Use a
3/8” x 4 3/4” bolt.

www.batcafitness.com 15 C-11 Owner’s Manual
• Adjust cables to proper tension from any of the locations shown below.
Note: All cables with threaded adjustable ends must have at least 1/2” of the threads threaded in to its
counterpart. It is very important that the 1/2” Jam Nut be wrench tightened to the counterpart to en-
sure that the threaded adjustable end of the cable does not back out of its counterpart.
• Note: If the top plate raises off of the second plate in the weight stack, then the cable tension is too tight. You will
need to take some of the tension out to lower the Top plate flush with the second plate.
Cable Adjustments
• The threaded bolt on the end of the cable must
be threaded at least 1/2” the Top Plate of the
weight stack. The bolt must also be secured with
a 1/2” Jam Nut to ensure a safe and proper
connection.

Batca Fitness Systems 16 C-11 Owner's Manual
Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and
excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be
followed.
Clean upholstery, grips, and roller pads with mild soap and water generally after every use. The guide rods, chrome slides and frame
should be cleaned with a cotton cloth. Upon cleaning the guide rods, a thin layer of Silicone or Teflon gel should be applied to each
rod to ensure a glass smooth performance.
An overall inspection should be done before each workout. If the warning and safety decals are worn or have been removed they
should be replaced immediately. The cables and cable systems should be inspected for signs of wear and proper tension. In order to
check cables properly you should carefully run the cable through your fingertips, checking for signs of wear, cracks, burs and thinning
spots. Replace any part at first signs of wear. Cables should be adjusted for proper tension. See assembly instructions for this
detail. All hardware, stops, and adjustments should be checked and tightened as required.
The guide rods on your machine should be cleaned and lubricated regularly. This will ensure a glass smooth performance from your
weight stack. A thin layer of either Silicone or Teflon gel should applied to each rod. Each pillow block bearing and flange bearing
has a grease fittings that must be lubricated regularly. Use general purpose bearing grease and follow the schedule below.
Although cables should be inspected daily, it is important that ALL cables be replaced as directed in the schedule below. Please note
that at any first sign of wear the cable should be replaced immediately.
If there are any questions concerning maintenance, please contact your local Batca dealer or contact Batca Fitness Systems directly
at:
Batca Fitness Systems
[phone]
www.batcafitness.com
Daily Weekly Monthly Quarterly Years
Commercial Home Commercial Home Commercial Home Commercial Home Commercial Home
Clean
Upholstery X X
Hand Grips X X
Roller Pads X X
Guide Rods X X
Chrome Slides X X
Frame X X
Inspect
Overall X X
Safety Decals X X
Cables X X
Cable Tension X X
Pulleys X X
Hardware X X
Stops X X
Upholstery X X
Hand Grips X X
Frame X X
Bushings X X
Bearings X X
Lubricate
Guide Rods X X
Bearings As Needed 1
Replace
Cables 1 3
Preventive Maintenance

www.batcafitness.com 17 C-11 Owner’s Manual
What is covered
For Residential Use:
Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under nor-
mal use and service for one year from date of purchase including paint, chrome, upholstery and grips. Batca Fitness Sys-
tems also warrants all cables, belts, bolts, nuts, caps, plugs, bumpers, washers, levelers, decals, gas springs and other
hardware for three years after date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for five
years after date of purchase and warrants the frame and all welded parts for the lifetime of the original purchaser.
For Commercial Use:
Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under nor-
mal use and service for six months from date of purchase including paint, chrome, upholstery and grips. Batca Fitness Sys-
tems also warrants all cables, belts, bolts, nuts, caps, plugs, bumpers, washers, levelers, decals, gas springs and other
hardware for one year after date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for three
years after date of purchase and warrants the frame and all welded parts for ten years after date of purchase.
What is not covered
This warranty does not cover damage, which results from shipping, misuse, abuse, neglect, carelessness, modification or
alteration, accident, fire, flood, “acts of God” or other contingencies beyond the control of Batca Fitness Systems. This war-
ranty also does not cover deterioration from wear and tear or exposure or any defect, which would not have happened if
instructions in the owner’s manual had been followed. Improper installation, improper assembly or follow-up maintenance
along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not cov-
ered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty
to apply.
Defective parts will be repaired or replaced at Batca Fitness Systems option, without parts charge to the purchaser. All re-
turns require a return authorization prior to acceptance of repair work. Batca Fitness Systems reserves the right to make
design changes without any prior notification and shall not be responsible for incidental or consequential damages.
The purchaser is responsible for shipping the defective part back to the factory. Repair or replacement is the exclusive and
sole remedy of the purchaser. Labor charges associated with parts changeovers are not covered by this warranty. Proof of
purchase, serial number, model number and date of purchase will be required along with all pertinent information of the al-
leged damage.
This warranty applies only to the original purchaser and is not transferable. Claims under this warranty must be made di-
rectly to Batca Fitness Systems.
Batca Fitness Systems
1207 N. New Hope Road
Raleigh, NC 27610
[phone]
www.batcafitness.com
Please keep this for your records.
Limited Lifetime Warranty

Batca Fitness Systems 18 C-11 Owner's Manual
The C-11 has a layout dimension of 3’-7” (width) x 4’-4” (length) x 7’-4” (height). There should be a minimum
of 18”, preferably 24”, of working space around the entire unit.
Layout Diagram