Batca C-10 User manual

www.batcafitness.com C-10 Owner’s Manual
C-10
August 2008
Revision 5
August 2008August 2008
Revision 5
Record Serial Number Here
Batca Fitness Systems
Tel. [phone]
www.batcafitness.com
Date of Purchase
Owner’s Manual
Inner/ Outer Thigh

Batca Fitness Systems 2 C-10 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
Main Assembly 8-16
Upholstery 16
Cable Routing 11
Congratulations on the purchase of your new Batca C-10. This gym will provide you with a lifetime of enjoyment to meet your
strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to
avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is recommended that you
read through each step thoroughly before you begin. Begin by opening your boxes and separating all of your parts. Verify that all
parts are accounted for and have no damage. When all parts are accounted for, you may begin your assembly. Some items may
have been pre-assembled for your convenience. Please note that hardware quantities shown reflect total quantities for your gym and
may not reflect actual quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perform-
ance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so will void your warranty
and may result in personal injury. After assembly, you should check each station to ensure correct operation. If a problem arises,
recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions
with your assembly please contact your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable workout. However,
there is a risk assumed by individuals who use this type of equipment. It is very important that all warnings and
instructions are read and followed before beginning any exercise program.
It is also very important to read and follow the preventative maintenance schedule described in this
manual. If any of the warning labels or stickers are worn, faded, torn, scratched or missing they should be replaced
immediately.
WARNING:There is a risk assumed by individuals who use this type of equipment. To minimize risk
always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts and bolts). Replace
parts at first signs of wear (use only genuine BATCA replacement parts). Use of equipment that is damaged,
worn, frayed or not completely assembled on a solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be alert to the
possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
6) If you have any questions on proper use or maintenance of this gym, do not hesitate to call your local BATCA
FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at [phone]. www.batcafitness.com
__________ Page
Final Assembly and Troubleshooting 17-18
Cable Tension and Adjustments 19
Maintenance 20
Warranty 21
Floor Plan Layout 22
Table of Contents
Instructions
Warning

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Accessories
Upholstery
Hardware
Cables
Tools Required
• 9/16” Wrench
• 3/4” Wrench
• 9/16” Ratchet
• Allen Wrench Set
• Tape Measure
ITEM
NO. PART NUMBER DESCRIPTION QTY.
5 BFM-10115 Left Handle 1
4 BFM-10116 Right Handle 1
6 BFM-10392 Short Cage 1
20 BFM-10412 Pulley Holder 1
1 BFM-10514 C-10 Base 1
2 BFM-10515 Right Side Arm 1
3 BFM-10516 Left Side Arm 1
13 BFM-10517 Bi-Directional Cam 1
42 BFM-10527 Sprocket Cam 1
35 BFM-10528 Thigh Pivot 2
19 BFM-50126 Anti-Deflection Plate 1
12 BFM-50524 Pulley Cover Plate 1
15 BFM-50527 Guide Rod 2
17 BFM-50529 Rubber Donut 2
26 BFM-50531 Shroud 1
18 BFM-50615 Guide Rod Top Plate 1
30 BFM-50914 Arm Link 1
57 BFM-10619 Base Plate 1
58 BFM-10413 3/4” 10lb Top Plate 1
59 BFM-50632 10lb Weight Plate 19
60 BFM-51178 Back Bar 1
63 BFM-50995 Belt Anchor 2
64 BFM-50993 Belt Washer 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
7 BFH-50255 Rubber Foot 6
8 BFH-50174 4 1/2" Pulley 4
9 BFH-50201 1/2" Pulley Spacer 4
10 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 2
11 BFH-50157 3/8"-16 Nylock (Black) 31
14 BFH-50171 Flange Bearing 6
21 BFH-50146 3/8" Flat Washer (Black) 56
22 BFH-50530 5" Pulley 1
23 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 1
24 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 2
25 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 2
27 BFH-50147 3/8" Lock Washer (Black) 12
28 BFH-50254 HCS 3/8-16 X 3/4 P5 4
29 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 4
31 BFH-50251 1/2" Flat Washer Black 4
32 BFH-50135 HCS 1/2-13 X 2 3/4 P5 2
33 BFH-50155 1/2"-13 Nylock (Black) 2
34 BFH-50325 Thrust Washer 1
40 BFH-50129 HCS 3/8"-16 X 4" P5 4
41 BFH-50219 Collar 2
46 BFH-50531 HCS 3/8"-16 X 1 3/4" P5 8
47 BFH-50267 5/16"-18 Nylock (Black) 5
48 BFH-50250 1 1/4" Shoulder Bolt 1
55 BFH-50145 FHSCS 3/8"-16 X 2 1/4" 2
66 BFH-50143 FHSCS 5/16” x 3/4” 2
69 BFH-50116 5/16” Flat Washer (Black) 8
70 BFH-50534 FHSCS 3/8”-16 x 1 1/4” 4
BFH-50262 Silicone Gel Pack 2
65 BFH-50617 Belt 1
68 BFH-50142 FHSCS 3/8”-16 x 1 3/4” 4
67 BFH-50115 HCS 5/16”-16 x 2” P5 4
56 BFH-50616 Sprocket 1
61 BFH-50253 Beveled Leveler 2
62 BFH-50149 3/8”-16 Jam Nut (Zinc) 2
71 BFH-50120 HCS 3/8"-16 X 1 1/2" P5 4
72 BFH-50633 1-1/4” Grip Cap 2
73 BFM-51279 1-1/4” Grip Sleeve 2
74 BFH-50632 1-1/4” Grip Collar 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
38 BFU-10118 Bottom Pad 1
39 BFU-10120 Back Pad With Lumbar 1
36 BFU-10143 Thigh Pad 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
56 CAB-13016 CAB-13016 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
43 BFM-51173 Magnetic Weight Stack Pin 1
Frame Components

Batca Fitness Systems 4 C-10 Owner's Manual
Bolt Length Note: Bolt length is measured from
the underside of the head of the bolt.

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Batca Fitness Systems 6 C-10 Owner's Manual

www.batcafitness.com 7 C-10 Owner’s Manual

Batca Fitness Systems 8 C-10 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all
bolts in the direction shown in each figure.
• All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Figure 1
PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER
INSTALLATION.
Item # Part # Description Qty
11 BFH-50157 3/8"-16 Nylock (Black) 6
14 BFH-50171 Flange Bearing 3
21 BFH-50146 3/8" Flat Washer (Black) 8
42 BFM-10527A Sprocket Cam 1
68 BFH-50142 FHSCS 3/8"-16 X 1 3/4" 4
57 BFM-10619 Base Plate 1
56 BFH-50616 Sprocket 1
69 BFH-50116 5/16" Flat Washer Black 8
47 BFH-50117 5/16-18 Nylock (Black) 4
46 BFH-50531 HCS 3/8"-16 X 1 3/4" P5 2
67 BFH-50115 HCS 5/16"-16 X 2" P5 4

www.batcafitness.com 9 C-10 Owner’s Manual
Step 2:
Note: For a more consistent appearance, position all
bolts in the direction shown in each figure.
• All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Figure 2
PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER
INSTALLATION.
Item # Part # Description Qty
1 BFM-10514A C-10 Base 1
6 BFM-10392 Short Cage 1
14 BFH-50171 Flange Bearing 1
19 BFM-50126 Anti-Deflection Plate 1
21 BFH-50146 3/8" Flat Washer (Black) 12
11 BFH-50157 3/8"-16 Nylock (Black) 8
25 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 2
46 BFH-50285 HCS 3/8"-16 1 3/4" P5 2
70 BFH-50534 FHSCS 3/8"-16 X 1 1/4" 4

Batca Fitness Systems 10 C-10 Owner's Manual
Figure 3
Step 3:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
15 BFM-50527 Guide Rod 2
58 BFM-10413 3/4" 10lb Top Plate 1
17 BFM-50529 Rubber Donut 2
18 BFM-50615 Guide Rod Top Plate 1
20 BFM-10412 Pulley Holder 1
21 BFH-50146 3/8" Flat Washer (Black) 4
11 BFH-50157 3/8"-16 Nylock (Black) 2
24 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 2
43 BFM-51173 Magnetic Weight Stack Pin 1
59 BFM-50632 10lb Weight Plate 19

www.batcafitness.com 11 C-10 Owner’s Manual
Step 4:
Figure 4
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
8 BFH-50174 4 1/2" Pulley 4
9 BFH-50201 1/2" Pulley Spacer 4
10 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 2
11 BFH-50157 3/8"-16 Nylock (Black) 5
12 BFM-50883 Pulley Cover Plate 1
21 BFH-50146 3/8" Flat Washer (Black) 4
Item # Part # Description Qty
22 BFH-50530 5" Pulley 1
23 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 1
56 CAB-13016 CAB-13016 1
47 BFH-50267 5/16"-18 Nylock (Black) 1
48 BFH-50250 1 1/4" Shoulder Bolt 1
55 BFH-50145 FHSCS 3/8"-16 X 2 1/4" 2
Note: The threaded bolt on the end of the cable
must be threaded at least 1/2” the Top
Plate of the weight stack. The bolt must
also be secured with a 1/2” Jam Nut to
ensure a safe and proper connection.
175 7/16”

Batca Fitness Systems 12 C-10 Owner's Manual
Figure 5
Step 5:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
2 BFM-10515 Right Side Arm 1
3 BFM-10516 Left Side Arm 1
11 BFH-50157 3/8"-16 Nylock (Black) 4
13 BFM-10517revA Bi-Directional Cam 1
14 BFH-50171 Flange Bearing 2
21 BFH-50146 3/8" Flat Washer (Black) 8
34 BFH-50325 Thrust Washer 1
68 BFH-50285 HCS 3/8"-16 1 3/4" P5 4

www.batcafitness.com 13 C-10 Owner’s Manual
Step 6:
Figure 6
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
30 BFM-50914 Arm Link 1
31 BFH-50251 1/2" Flat Washer Black 4
32 BFH-50135 HCS 1/2"-13 X 2 3/4" P5 2
33 BFH-50155 1/2"-13 Nylock (Black) 2
35 BFM-10528 Thigh Pivot 2
41 BFH-50219 Collar 2
Note: Do not over tighten the two
1/2” bolts securing the arm
link.

Batca Fitness Systems 14 C-10 Owner's Manual
Step 7:
Figure 7
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
11 BFH-50157 3/8"-16 Nylock (Black) 4
21 BFH-50146 3/8" Flat Washer (Black) 8
4 BFM-10155 Right Handle 1
5 BFM-10156 Left Handle 1
29 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 4
60 BFM-51178 Back Tube 1
72 BFH-50633 1-1/4” Grip Cap 2
73 BFM-51279 1-1/4” Grip Sleeve 2
74 BFH-50632 1-1/4” Grip Collar 2

www.batcafitness.com 15 C-10 Owner’s Manual
Figure 8
Step 8: Belt Setup Item # Part # Description Qty
11 BFH-50157 3/8"-16 Nylock (Black) 2
61 BFH-50253 Beveled Leveler 2
62 BFH-50149 3/8"-16 Jam Nut (Zinc) 2
64 BFM-50993 Belt Washer 2
66 BFH-50143 FHSCS 5/16"-18 X 3/4" 2
63 BFM-50995 Belt Anchor 2
STEP 8a: Adjust Beveled
Leveler Stops to obtain
an arm spacing of ap-
proximately 1/2” to 1”.
STEP 8b: Position Pull
Pin in Slot #1 as shown.
STEP 8c: Position belt
on sprocket and adjust
3/8” Nylocks for Belt
Tension.

Batca Fitness Systems 16 C-10 Owner's Manual
Figure 9
Step 9:
Note: All bolts in this step receive one 3/8” Flat
Washer and one 3/8” Lock Washer instead of one
3/8” Nylock.
ITEM
NO. Part # Description Qty
21 BFH-50146 3/8" Flat Washer (Black) 12
26 BFM-50531 Shroud 1
28 BFH-50254 HCS 3/8-16 X 3/4 P5 4
36 BFU-10143 Thigh Pad 2
38 BFU-10118 Bottom Pad 1
39 BFU-10120 Back Pad With Lumbar 1
40 BFH-50129 HCS 3/8"-16 X 4" P5 4
71 BFH-50120 HCS 3/8"-16 X 1 1/2" P5 4
27 BFH-50147 3/8" Lock Washer (Black) 12

www.batcafitness.com 17 C-10 Owner’s Manual
IMPORTANT - Check These Components Before Using Gym:
Side Mounted Flange Bearing
BFH-50171
Threaded Collar
BFH-50219
• Wrench Tighten the two set screws on all Bearings (Pillow Block Bearings and Side
Mounted Flange Bearings) with an Allen Wrench. Refer to Steps 1, 2, and 5.
• Wrench Tighten the set screws on all Threaded Collars (140), using an allen wrench, so that the set
screws tighten against the threaded shaft. Refer to Step 6.
Final Assembly and Troubleshooting
• Each Cable with a threaded bolt on either end must be threaded at least 1/2” into its
attachment, whether it be a Free Floater, Lockout Free Floater, or the Top Plate of the weight
stack. Each must also be secured with a 1/2” Jam Nut to ensure a safe and proper connection.
Top Plate
• To avoid binding during operation of the gym, check to
make sure that the two 1/2” bolts securing the arm link
have not been over tightened. Refer to Step 6 for details.

Batca Fitness Systems 18 C-10 Owner's Manual
Final Assembly and Troubleshooting
200lb Stack (Standard)
Weight Stack Decals:
• Record your serial number on the front of this manual and keep
for your records. The serial number can be found on the back of
the cage as seen in the figure.
Serial Number:
Guide Rod Lubrication:
• Clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (Part # BFH-50262) to each guide rod.
This will ensure a glass smooth performance from your weight stack.

www.batcafitness.com 19 C-10 Owner’s Manual
• Adjust cables to proper tension from any of the locations shown below.
Note: All cables with threaded adjustable ends must have at least 1/2” of the threads threaded in to its
counterpart. It is very important that the 1/2” Jam Nut be wrench tightened to the counterpart to en-
sure that the threaded adjustable end of the cable does not back out of its counterpart.
• Note: If the top plate raises off of the second plate in the weight stack, then the cable tension is too tight. You will
need to take some of the tension out to lower the Top plate flush with the second plate.
Cable Adjustments
1/2” Jam Nut
Note: The threaded bolt on the end
of the cable must be threaded
at least 1/2” the Top Plate of
the weight stack. The bolt must
also be secured with a 1/2” Jam
Nut to ensure a safe and proper
connection.

Batca Fitness Systems 20 C-10 Owner's Manual
Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and
excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be
followed.
Clean upholstery, grips, and roller pads with mild soap and water generally after every use. The guide rods, chrome slides and frame
should be cleaned with a cotton cloth. Upon cleaning the guide rods, a thin layer of Silicone or Teflon gel should be applied to each
rod to ensure a glass smooth performance.
An overall inspection should be done before each workout. If the warning and safety decals are worn or have been removed they
should be replaced immediately. The cables and cable systems should be inspected for signs of wear and proper tension. In order to
check cables properly you should carefully run the cable through your fingertips, checking for signs of wear, cracks, burs and thinning
spots. Replace any part at first signs of wear. Cables should be adjusted for proper tension. See assembly instructions for this
detail. All hardware, stops, and adjustments should be checked and tightened as required.
The guide rods on your machine should be cleaned and lubricated regularly. This will ensure a glass smooth performance from your
weight stack. A thin layer of either Silicone or Teflon gel should applied to each rod. Each pillow block bearing and flange bearing
has a grease fittings that must be lubricated regularly. Use general purpose bearing grease and follow the schedule below.
Although cables should be inspected daily, it is important that ALL cables be replaced as directed in the schedule below. Please note
that at any first sign of wear the cable should be replaced immediately.
If there are any questions concerning maintenance, please contact your local Batca dealer or contact Batca Fitness Systems directly
at:
Batca Fitness Systems
[phone]
www.batcafitness.com
Daily Weekly Monthly Quarterly Years
Commercial Home Commercial Home Commercial Home Commercial Home Commercial Home
Clean
Upholstery X X
Hand Grips X X
Roller Pads X X
Guide Rods X X
Chrome Slides X X
Frame X X
Inspect
Overall X X
Safety Decals X X
Cables X X
Cable Tension X X
Pulleys X X
Hardware X X
Stops X X
Upholstery X X
Hand Grips X X
Frame X X
Bushings X X
Bearings X X
Lubricate
Guide Rods X X
Bearings As Needed 1
Replace
Cables 1 3
Preventive Maintenance