Weider 9250 User manual

USER'S MANUAL
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Model No.WEEVSY59220
Serial No.
(Write the serial number in the
space above for reference.)
Serial Number Decal (under seat)
www.iconeurope.com
Visit our website at
QUESTIONS?
As a manufacturer, we are
committed to providing com-
plete customer satisfaction. If
you have questions, or if there
are missing or damaged parts,
please call:
Or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: [email protected]
08457 089 009

2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the centre of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-
ning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
TABLE OF CONTENTS

1. Read all instructions in this manual and in
the accompanying literature before using the
weight system. Use the weight system only
as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in a com-
mercial, rental, or institutional setting.
4. Use the weight system only on a level sur-
face. Cover the floor or carpet beneath the
weight system to protect the floor.
5. Make sure all parts are properly tightened
each time the weight system is used.
Replace any worn parts immediately.
6. Keep children under the age of 12 and pets
away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion when using the weight system.
9. The weight system is designed to support a
maximum user weight of 136 kg (300 lbs.).
10. Never release the press arm, butterfly arms,
leg lever, lat bar, curl bar, handle, ab strap, or
ankle strap whilst weights are raised; the
weights will fall with great force.
11. Make sure that the cables remain on the pul-
leys at all times. If the cables bind whilst you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
12. Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. If you feel pain or dizziness at any time
whilst exercising, stop immediately and
begin cooling down.
15. The decals shown here have been placed on
the weight system in the locations shown on
page 4. If a decal is missing or illegible, call
our Customer Service Department toll-free at
08457 089 009 to order a free replacement
decal. Apply the decal in the indicated loca-
tion.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
3
• Misuse of this
product may result in
serious injury.
WARNING
!
• Read user’s manual
and follow all warnings
and operating instruc-
tions prior to use.
• Replace label if
damaged, illegible,
or removed.
• Do not allow children
on or around machine.
Decal 2
Decal 3
Decal 1

4
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®9250
weight system. The WEIDER®9250 weight system
offers a selection of weight stations designed to devel-
op every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the 9250 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please call our Customer Service
Department at 0845 089 009. To help us assist you,
please note the product model number and serial
number before calling. The model number is
WEEVSY59220. The serial number can be found on a
decal attached to the weight system (see the front
cover of this owner's manual).
Before reading further, please familiarise yourself with
the parts that are labeled in the drawing below.
DIMENSIONS:
Height: 216 cm (85 in.)
Width: 120 cm (47 1/4 in.)
Length: 142 cm (56 in.)
Foot Plate
Foot Plate
Low Pulley
Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arm
Press Arm
Curl Pad
Left Side
Right Side
Carriage
Decal 3
Decal 2
Decal 2
Decal 1
Carriage Upright
Seat
Backrest
Note: The terms “right side” and “left side”
are determined relative to a person sitting
on the seat; they do not correspond to right
and left on the drawings in this manual.

5
Make sure you have the following tools:
• Two adjustable spanners
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the centre of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department at 0845 089 009.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone. Before begin-
ning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.
Seat Assembly—During the final stage you will
assemble the seat and the backrest.
ASSEMBLY

6
1.
Press a 40mm x 60mm Outer Cap (10) onto the
end of the Stabiliser (5). Press two 40mm x
60mm Inner Caps (27) into the ends of the Base
(4) and the Stabiliser.
Insert six M10 x 55mm Carriage Bolts (1) up
through the Base (4) and the Stabiliser (5). Place
the Base and the Stabiliser flat on the floor.
Attach the Base (4) to the Stabiliser (5) with two
M10 x 78mm Bolts (14), two M10 Washers (9),
and two M10 Nylon Locknuts (21).
2. Press the 25mm Square Inner Cap (97) into the
Front Upright (42).
Attach the Front Upright (42) to the Base (4) with
the two M10 x 55mm Carriage Bolts (1) and two
M10 Nylon Locknuts (21).
Before beginning assembly, make sure you
have read and understood the information
in the box on page 5. This introduction will
save you more time than it takes to read it.
FRAME ASSEMBLY 1
2
27
1
1
14
14
21
5
9
9
1
4
4
10
27
97
42
21
21
4
1

7
3. Attach the Support Upright (88) to the Stabiliser
(5) with the indicated two M10 x 55mm Carriage
Bolts (1) and two M10 Nylon Locknuts (21). Make
sure the Support Upright leans toward the
center of the Stabiliser.
Attach the Carriage Upright (84) to the Stabiliser
(5) with the indicated two M10 x 55mm Carriage
Bolts (1) and two M10 Nylon Locknuts (21).
Do not tighten the M10 Nylon Locknuts (21)
yet.
4. Turn the Carriage Knob (73) counter clockwise
and pull it out as far as it will go. Slide the
Carriage (89) onto the Carriage Upright (84) and
engage the Knob into one of the adjustment holes
in the Upright. Fully tighten the Knob. Make sure
the Carriage is oriented as shown. Be careful
not to scratch the decals on the Upright as
you slide the Carriage over them.
Attach the Swivel Bracket (81) to the Carriage
(89) with an M10 x 155mm Bolt (60) and an M10
Nylon Locknut (21). Do not overtighten the M10
Nylon Locknuts; the Swivel Bracket must be
able to pivot easily.
Press two 60mm Square Inner Caps (101) into
the top of the Carriage Upright (84) and the
Support Upright (88).
3
84
88
21
21
21
21 1
5
1
81
4
21
89
60
84
Adjustment
Hole
88
73
101
101

8
6. Press the Weight Tube Bumper (72) into the bot-
tom of the Weight Tube (63). Insert the Weight
Tube into the centre hole in the Weights (25).
Make sure the pin on the Weight Tube rests in
the indicated pin groove.
Lubricate the indicated holes in the Top Weight
(56). Slide the Top Weight onto the Weight
Guides (62), with the pin groove on the side
shown.
56
6
63 Pin
Lubricate
Pin
Groove
Pin
Groove
62
72
25
5. Orient the Weight Tube Bumper (62) so that the
lock holes (see drawing 6) are closer to the bot-
tom. Insert the two Weight Guides into the indi-
cated holes in the Base (4).
Secure the Weight Guides (62) to the Base with
an M10 x 155mm Bolt (60), two M10 Washers
(9), two 15mm Spacers (61), and an M10 Nylon
Locknut (21).
Slide the two Weight Bumpers (19) onto the
Weight Guides (62).
Slide the eleven Weights (25) onto the Weight
Guides (62). Have a second person hold the
Weight Guides whilst the Weights are being
put on. Make sure the pin grooves are on the
side shown.
5
4
9
9
21
60
61
62
25 Pin
Groove
19
Lock
Holes

9
9. Lubricate the M10 x 92mm Bolt (16). Attach the
Press Frame (17) to the Base (4) with the Bolt
and an M10 Nylon Locknut (21). Do not over-
tighten the Nylon Locknut; the Press Frame
must be able to pivot easily.
9
4
21
16
Lubricate
17
7. Press four 40mm x 60mm Inner Caps (27) into
the ends of the Top Frame (55).
8. Hold the Top Frame (55) on top of the Front
Upright (42) and between the Weight Guides (62).
Attach the Top Frame to the Front Upright with
two M10 x 60mm Bolts (7), two M10 Washers (9),
and two M10 Nylon Locknuts (21). Do not tight-
en the Nylon Locknuts yet.
Attach the Weight Guides (62) to the indicated
tube on the Top Frame (55) with an M10 x
155mm Bolt (60), two M10 Washers (9), and an
M10 Nylon Locknut (21).
7
8
27
55
62
42
Tube
21
21
60
9
79
55
27
27
27
10. Press a 50mm Square Inner Cap (44) into the top
of a Press Arm (46). Attach the Press Arm to the
Press Frame (17) with two M10 x 70mm Bolts
(22) and two M10 Nylon Locknuts (21).
Repeat this step with the other Press Arm
(46).
10
46
46
44
17 22
21
9
Arm Assembly

10
13. Press two 38mm Square Inner Caps (32) into the
ends of the Leg Lever (29).
Lubricate an M10 x 60mm Bolt (7). Attach the Leg
Lever (29) to the Seat Frame (36) with the Bolt
and an M10 Nylon Locknut (21). Do not over-
tighten the Nylon Locknut; the Leg Lever
must be able to pivot easily.
14. Press a 50mm Square Inner Cap (44) into the
end of the Left Butterfly Arm (47). Press a Sleeve
(105) into the round tube on the Left Butterfly
Arm.
Wet the lower end of the Left Butterfly Arm (47)
with soapy water. Slide a Large Foam Pad (45)
onto the Left Butterfly Arm.
Repeat this step with the Right Butterfly Arm
(not shown).
13
14
32
32
29
36
21
7Lubricate
47
105
45
44
11. Press a 38mm Square Inner Cap (32) into the
end of the Seat Frame (36).
Attach the Bumper (87) to the Seat Frame (36)
with the M5 x 20mm Self-tapping Screw (80).
12. Attach the Seat Frame (36) to the Front Upright
(42) with the M10 x 80mm Carriage Bolt (99) and
the Seat Knob (49).
11
12
36
32
87
80
49
42
36
99

11
15. Lubricate the axles on the Top Frame (55). Orient
the Right Butterfly Arm (48) as shown and slide it
onto the right axle. Make sure the Butterfly Arm
is behind the bracket on the Top Frame.
Have a second person secure the Right Butterfly
Arm (48) to the axle with two 25mm Retainers
(68) and a 25mm Cover Cap (65). Note: Place
the Retainers on top of the inverted Cover
Cap, as shown in the inset drawing; make
sure the teeth on the Retainers bend toward
the Cover Cap. Gently tap the Cover Cap onto
the axle.
Repeat this step with the Left Butterfly Arm
(47).
15
47
Lubricate
Axle
Bracket
65
65
48
55
68
68
Axle
Cable Assembly
16. For cable identification and routing during
steps 16 to 44, refer to the CABLE DIAGRAMS
on page 25. Do not overtighten the locknuts
securing the pulley; the pulleys must be able
to roll easily.
Locate the High Cable (11), which has a ball on
one end and an eyelet on the other. Route the
eyelet end of the Cable up through the Top Frame
(55) and around a “V”-Pulley (6). Attach the
Pulley inside the Top Frame with an M10 x 75mm
Bolt (76), two 12.5mm Spacers (82), two M10
Washers (9), and an M10 Nylon Locknut (21).
16
6
11
55
21
76
9
9
82
82
17. Wrap the High Cable (11) around a “V”-Pulley (6).
Attach the Pulley and a Long Cable Trap (50) to
the bracket on the Top Frame (55) with an M10 x
60mm Bolt (7) and an M10 Nylon Locknut (21).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.
17
55
11
7
50
21
6

12
19. Wrap the High Cable (11) around a 90mm Pulley
(15). Attach the Pulley to the Pulley Bracket (20)
with an M10 x 47mm Bolt (103) and an M10
Nylon Locknut (21).
Attach the Pulley Bracket (20) to the Top Frame
(55) with an M10 Washer (9) and an M10 Nylon
Locknut (21). Do not overtighten the Locknut
yet.
18. Wrap the High Cable (11) around a “V”-Pulley (6).
Attach the Pulley and a Long Cable Trap (50) to
the Left Butterfly Arm (47) with an M10 x 60mm
Bolt (7) and an M10 Nylon Locknut (21). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
Repeat this step with the Right Butterfly Arm
(48).
18
19
7
6
50
21
11
47
48
20
103 21
21 15
11
55
9
20. Wrap the High Cable (11) under a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the top hole in the Large “U”-
Bracket (90) with an M10 x 52mm Bolt (12) and
an M10 Nylon Locknut (21). Make sure the small
tabs on the Pulley Covers are on top.
20
90
12
21
15
11
40
40
Small
Tab
21. Attach the High Cable (11) to the bracket on the
Front Upright (42) with an M10 x 20mm Bolt (98)
and an M10 Nylon Locknut (21).
42
98
21
11
21

23. Wrap the Weight Cable (23) under a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the Pulley Plates (58) with an M10
x 52mm Bolt (12) and an M10 Nylon Locknut
(21). Make sure the small tabs on the Pulley
Covers are on top.
21
12
23
40 15 40
58
58
23
22. Locate the Weight Cable (23), which has a bolt
on each end. Attach the Cable to the Large “U”-
Bracket (90) with an M8 Washer (70) and an M8
Nylon Locknut (3). Do not completely tighten
the Nylon Locknut; it should be threaded only
two turns onto the end of the Cable, as shown
in the inset drawing.
22
33
11
70
90
90
23
24. Route the Weight Cable (23) up through the Top
Frame (55). Wrap the Cable around a 90mm
Pulley (15). Attach the Pulley inside the Top
Frame with an M10 x 75mm Bolt (76), two
17.5mm Spacers (77), two M10 Washers (9), and
an M10 Nylon Locknut (21).
25. Wrap the Weight Cable (23) around a 90mm
Pulley (15) and route it down through the Top
Frame (55). Attach the Pulley inside the Top
Frame with an M10 x 80mm Bolt (8), two 17.5mm
Spacers (77), two M10 Washers (9), and an M10
Nylon Locknut (21).
24
25
23
15
21
77
77 76
55
9
23
9
15 8
77
77
21
55 9
9
13
Small
Tabs

14
26. Wrap the Weight Cable (23) under a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the second set of holes from the
top of the two Large Pulley Plates (91) with an
M10 x 52mm Bolt (12) and an M10 Nylon Locknut
(21). Make sure the small tabs on the Pulley
Covers are on top.
27. Route the Weight Cable (23) up through the Top
Frame (55), around the 115mm Pulley (74), and
back down through the Top Frame. Attach the
Pulley inside the Top Frame with an M10 x 75mm
Bolt (76), two 17.5mm Spacers (77), two M10
Washers (9), and an M10 Nylon Locknut (21).
26
27
21 91
12
40
40
15
23
Small
Tabs
91
74 23
55 76
77
77
9
9
28. Attach the Weight Cable (23) to the “U”-Bracket
(57) with an M8 Washer (70) and an M8 Nylon
Locknut (3). Do not completely tighten the
Nylon Locknut; it should be threaded only two
turns onto the end of the Cable, as shown in
the inset drawing.
Attach the “U”-Bracket (57) to the Weight Tube
(63) with an M8 x 45mm Bolt (66) and an M8
Nylon Locknut (3).
29. Have another person hold the Right and Left
Upright Brackets (93, 94) between the Top Frame
(55) and the Carriage Upright (84) and the
Support Upright (88). The indicated holes in the
Upright Brackets should fit over the M10 x 80mm
Bolt (not shown) and the M10 Nylon Locknut (21)
used in step 25.
Attach the Upright Brackets (93, 94) to the Top
Frame (55) with two M10 x 80mm Bolts (8) and
two M10 Nylon Locknuts (21). Do not tighten the
Nylon Locknuts yet.
Attach the Right Upright Bracket (93) to the
Carriage Upright (84) with three M10 x 80mm
Bolts (8), two M10 Washers (9), and two M10
Nylon Locknuts (21). Attach the Left Upright
Bracket (94) to the Support Upright (88) in the
same way.
Tighten the four M10 Nylon Locknuts (21)
used in step 3, 8, and 29.
28
29
93
Hole 94
21
21
84
88 55
21
21
21
8
8
8
8
8
8
9
9
9
23
23
66
63 57
70
3
3
21

15
31. Wrap the Low Cable (69) around a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the bottom hole in the Front
Upright (42) with an M10 x 110mm Bolt (64), an
M10 Washer (9), and an M10 Nylon Locknut (21).
Make sure the large tabs on the Pulley Covers
are on the side shown.
32. Wrap the Low Cable (69) around a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the Pulley Plates (58) with an M10
x 52mm Bolt (12) and an M10 Nylon Locknut
(21). Make sure the large tabs on the Pulley
Covers are on top.
30. Locate the Low Cable (69), which has a ball on
each end. Rest the Cable in the bracket on the
Base (4). Attach a 90mm Pulley (15) inside the
bracket with an M10 x 45mm Bolt (100) and an
M10 Nylon Locknut (21).
30
31
32
21
69
15
4
100
21 969
15 64
40
Large
Tab
Large
Tab
Large
Tab
40
42
69
58
12
21
40
40
15

16
33. Wrap the Low Cable (69) under a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the upper hole in the Front Upright
(42) with an M10 x 115mm Bolt (102), an M10
Thick Spacer (104), an M10 Washer (9), and an
M10 Nylon Locknut (21). Make sure the large
tabs on the Pulley Covers are on the side
shown.
35. Wrap the Low Cable (69) around a “V”-Pulley (6).
Attach the Pulley and a Long Cable Trap (50) to
the second hole from the end of the tube on the
Front Upright (42) with an M10 x 80mm Bolt (8),
two M10 Washers (9), and an M10 Nylon Locknut
(21).
36. Wrap the Low Cable (69) around a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the Press Frame (17) with the M10
x 135mm Bolt (75) used in step 34 and an M10
Nylon Locknut (21). Make sure the small tabs
on the Pulley Covers are on the side shown.
34. Wrap the Low Cable (69) around a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the Press Frame (17) with an M10
x 135mm Bolt (75) and an M10 Thick Spacer
(104). Make sure the small tabs on the Pulley
Covers are on the side shown. Note: A nylon
locknut will be attached to the bolt in step 36.
33
34
35
36
Large
Tab
15
69
102
40 104
40
21 42
9
Small
Tab
75 40
40
104
17
15
69
42 69 506
9
8
21
9
Small
Tab
40
69
40
15
21
17
75

17
37. Wrap the Low Cable (69) around a 90mm Pulley
(15). Attach the Pulley and a pair of Pulley
Covers (40) to the middle hole in the Front
Upright (42) with an M10 x 120mm Bolt (95), an
M10 Washer (9), a Large Spacer (96), and an
M10 Nylon Locknut (21). Make sure the large
tabs on the Pulley Covers are on the side
shown.
39. Wrap the Carriage Cable (83) around a 90mm
Pulley (15) and route it through the hole in the
Carriage Upright (84). Attach the Pulley and a
pair of Pulley Covers (40) to the bracket on the
Carriage Upright with an M10 x 52mm Bolt (12)
and an M10 Nylon Locknut (21). Make sure the
large tabs on the Pulley Covers are on the
side shown.
40. Wrap the Carriage Cable (83) up around a 90mm
Pulley (15). Attach the Pulley and a pair of Pulley
Covers (40) inside the indicated bracket on the
Stabiliser (5) with an M10 x 115mm Bolt (102).
Push the Bolt only through the first bracket.
Make sure the large tabs on the Pulley Covers
are on the side shown.
Hold a 12.5mm Spacer (82) between the two
brackets on the Stabiliser (5). Push the M10 x
115mm Bolt (102) through the Spacer, but not
into the next bracket.
38. Attach a 90mm Pulley (15) to the top hole in the
Swivel Bracket (81) with an M10 x 52mm Bolt
(103) and an M10 Nylon Locknut (21).
Locate the Carriage Cable (83), which has a ball
on one end and a eyelet on the other. Wrap the
Cable around a 90mm Pulley (15). Attach the
Pulley to the bottom hole in the Swivel Bracket
(81) with an M10 x 45mm Bolt (100) and an M10
Nylon Locknut (21).
37
38
39
40
Large
Tab
42
21
96 40 15
69
40 95
9
100
21 81
15
83
12
15 83 84
21
40
Large
Tab
40
Large
Tab
40 15 83
82
102
5
40

18
41. Wrap the Carriage Cable (83) around a 90mm
Pulley (15). Attach the Pulley and a pair of Pulley
Covers (40) to the first set of holes from the bot-
tom of the two Large Pulley Plates (91) with an
M10 x 52mm Bolt (12) and an M10 Nylon Locknut
(21). Make sure the small tabs on the Pulley
Covers are on bottom.
43. Wrap the Carriage Cable (83) around a 90mm
Pulley (15). Attach the Pulley and a pair of Pulley
Covers (40) inside the bracket on the Right
Upright Bracket (93) with an M10 x 52mm Bolt
(12) and an M10 Nylon Locknut (21). Make sure
the small tabs on the Pulley Covers are on the
bottom.
44. Attach the Carriage Cable (83) to the Carriage
(89) with an M10 x 20mm Bolt (98) and an M10
Nylon Locknut (21).
42. Wrap the Carriage Cable (83) under a 90mm
Pulley (15). Attach the Pulley and a pair of Pulley
Covers (40) inside the other bracket on the
Stabiliser (5) with the M10 x 105mm Bolt (106)
used in step 40, and an M10 Nylon Locknut (21).
Make sure the small tabs on the Pulley Covers
are on top.
41
42
43
44
12
21
91
40
40
15
83
Small
Tab
40
40
15
106
21
5
83
Small
Tab
Small
Tab
40
40
12
93
15
83
21
21
89
83
98
Small
Tab

19
45. Attach the Shroud (59) to the bracket on the Top
Frame (55) with two M6 Washers (78) and two
M6 x 16mm Bolts (18).
Attach the Shroud (59) to the bracket on the Base
(4) with two M6 Washers (78) and two M6 x
16mm Bolts (18).
46. Insert the M6 x 50mm Carriage Bolt (38) into the
centre hole in the Seat Plate (37). Attach the wide
end of the Seat (13) to the Seat Plate with two
M6 x 16mm Bolts (18).
Attach the Seat Plate (37) to the Seat Frame (36)
with the M6 x 50mm Carriage Bolt (38), an M6
Washer (78), and the M6 Nylon Locknut (2).
Attach the other end of the Seat (13) to the Seat
Frame (36) with an M6 x 50mm Bolt (33) and an
M6 Washer (78).
47. Attach the Backrest (41) to the Front Upright (42)
with two M6 x 73mm Bolts (43) and two M6
Washers (78).
45
46
47
18
55
18
59
78
78
4
18 78
18
78
13
36
37
78
2
38
78
33
18
43
43
42
41
78
78
Seat Assembly

20
48. Slide a Pad Tube (28) through the hole in the Leg
Lever (29). Press two 19mm Round Inner Caps
(34) into the ends of the Pad Tube. Slide two
Foam Pads (30) onto the Pad Tube.
Repeat this step with the other Pad Tube (28)
and the Seat Frame (36).
50. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on page 25 for proper cable routing. If there is any slack in the cables, you will
need to remove it by tightening the cables; see TROUBLESHOOTING AND MAINTENANCE on page 24.
49. Attach the Curl Pad (24) to the Curl Post (35) with
two M6 x 16mm Bolts (18).
48
49
34
34
30
30
28
29
36
28
24
35
18