Batca omega 4 User manual

www.batcafitness.com Omega 4 Owner’s Manual
April 2012
Revision 3
Serial Number Here
Date of Purchase
Owner’s Manual
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

Batca Fitness Systems 2Omega 4 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3-5
Hardware Comparison 6-9
Main Assembly 10-26
Upholstery 33-35
Cable Routing 27-32
Congratulations on the purchase of your new Batca Omega 4. This gym will provide you with a lifetime
of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality
gyms and to package these gyms in such a way to avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is
recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and
separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are
accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience.
Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual
quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perfor-
mance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so
will void your warranty and may result in personal injury. After assembly, you should check each station to
ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify cor-
rect assembly. If you are unable to correct a problem or have questions with your assembly please contact
your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable
workout. However, there is a risk assumed by individuals who use this type of equipment. It is
very important that all warnings and instructions are read and followed before beginning any
exercise program.
It is also very important to read and follow the preventative maintenance schedule
described in this manual. If any of the warning labels or stickers are worn, faded, torn,
scratched or missing they should be replaced immediately.
WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize
risk always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts
and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement
parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a
solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be
alert to the possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
__________ Page
Final Assembly and Troubleshooting 41
Cable Tension and Adjustments 42-43
Maintenance 44
Warranty 45
Floor Plan Layout 46
Table of Contents
Instructions
Warning

www.batcafitness.com 3Omega 4 Owner’s Manual
Frame Components
Accessories
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 BFP-10949 Omega 4 Base Hub 1
2 BFP-10951 Mid Row/Lat Pull Base 1
3 BFP-10959 Chest Press/Pec Fly Base 1
4 BFP-10956 Leg Ext/Leg Curl Base 1
5 BFP-10960 Chest Press Pole 1
6 BFP-10950 Mid Row Pole 1
7 BFP-52114 Curved Anti-Deflection PLate 1
8 BFP-10962 Pec Top Assembly 1
9 BFP-10952 Top Frame Brace 1
10 BFP-51767 Curved Anti-Deflection Plate 1
11 BFP-52143 Anti-Deflection Plate 1
12 BFP-10953 Guide Rod Holder 3
13 BFP-11018 Back Shroud Connector 1
14 BFM-50260 Guide Rod 6
15 BFM-10299 Top Weight Plate 3
16 BFM-50256 Weight Stack Plate 57
17 BFP-52143 Rubber Donut 6
24 BFP-52138 Shroud With Logo 2
25 BFM-50444a Shroud 2
26 BFP-10844 Mid Row Arm 1
27 BFP-10846 Knee Hold Down 1
28 BFP-51800 Curved Anti-Deflection
Plate
1
29 BFP-51776 Axle 1
30 BFP-10845 Swivel Pulley Holder 1
31 BFP-10955 Chest Chrome Adjusment 1
32 BFP-10967 Chrome Mid Row Seat
Adjustment 1
33 BFP-10833 Pec Cam (Left) 1
34 BFP-10834 Pec Cam (Right) 1
35 BFP-10831 Pec Arm (Left) 1
36 BFP-10830 Pec Arm (Right) 1
37 BFP-10825rev1 Foot Assist 1
38 BFP-51699 Axle 1
39 BFP-10832R Lower Pec Arm (Right) 1
40 BFP-10832L Lower Pec Arm (Left) 1
41 BFP-10826 Chest Press Arm 1
42 BFP-10837 Pulley Bracket 1
43 BFP-51736 Axle 2
44 BFP-10936 Chest Press Chrome Seat 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
70 BFM-51173 Weight Stack Pull Pin 3
71 BFC-50122 Ab Strap 1
72 BFC-50125 Lat Bar 1
73 BFC-50126 Short Bar 1
74 BFC-50123 Ankle Strap 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
45 BFP-10863 Leg Ext/Leg Curl Frame 1
46 BFP-10947 Bearing Housing J Brace 1
47 BFP-52159 Anti-Deflection Plate 1
48 BFP-52164 Anti-Deflection Plate 1
49 BFP-10963 Leg Ext/Leg Curl Frame
Support
1
50 BFP-51836 Curved Anti-Deflection
Plate
1
51 BFP-52132 Anti-Deflection Plate 1
52 BFP-10867 Leg Ext/Leg Curl Cam 1
53 BFP-10872 User Right Handle 1
54 BFP-10873 User Left Handle 1
55 BFP-10871 Flip Knee Roller 1
56 BFP-52177 Axle 1
57 BFP-10948 Back Chrome Adjustment 1
58 BFP-10867 Leg Ext/Leg Curl Arm 1
59 BFP-52201 Knee Hold Down Cam 1
60 BFP-51874 6” Counter Weight 1
61 BFP-10857 Back Support Tube 1
62 BFP-52135 Anti-Deflection Plate 1
63 BFP-10870 Knee Hold Down
Assembly
1
64 BFP-51909 Axle 1
65 BFP-52165 Double Pulley Plate 2
66 BFM-50345 Pulley Cover 2
67 BFP-10838 Free Floater 3
68 BFP-51883 Double Pulley Cover 1
69 BFM-10588 Knee Hold Down Handle 1

Batca Fitness Systems 4Omega 4 Owner's Manual
Upholstery
Cables
Tools Required
 9/16” Wrench
 9/16” Ratchet
 Allen Wrench
Set
 Tape Measure
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
113 BFP-52130 Large Bottom Pad 2
114 BFP-52129 Mid Row Chest Pad 1
115 BFU-10121 7” Upholstery Roller 6
116 BFP-52136 Back Pad With Lumbar 2
117 BFP-52137 Head Pad 2
118 BFP-52141 Bottom Pad 1
119 BFU-10122 17” Upholstery Roller 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
120 CAB-14005 Weight Stack to High Swivel Pulley 1
121 CAB-14006 Ab Crunch to Low Pulley 1
122 CAB-14004 Pec Cam to Free Floater 1
123 CAB-14002 Free Floater to Chest Press 1
124 CAB-14003 Weight Stack to Free Floater 1
125 CAB-14001 Weight Stack to Cable Lockout 1
126 CAB-14000 Free Floater to Leg Ext/Leg Curl
Cam 1
Hardware
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
75 BFH-50173 3 1/2” Pulley 3
76 BFH-50174 4 1/2” Pulley 24
77 BFP-52157 4 1/2” Wide Groove Pulley 1
78 BFP-51746 1/2” Pulley Spacer 16
79 BFP-51696 Small Aluminum End Cap 6
80 BFH-50210 Gas Spring 2
81 BFH-50165 1” Snap Ring 4
82 BFP-51885 Red Pivot Point Cap 1
83 16xBFC-50128 16 Link Chain 1
84 2xBFC-50128 2 Link Chain 1
85 BFH-50622 Large Aluminum End Cap 6
86 BFH-50188 Snap hook 4
87 BFH-50221 3” Plastic Washer 4
88 BFP-52372 SHCS 5/16” x 1/2” 3
89 BFP-52430 BHSCS 3/8” x 3/4” 6
90 BFP-52340 SHCS 3/8” x 3/4” 16
91 BFH-50620 BHSCS 3/8” x 1” 5
92 BFP-50245 FHSCS 5/16” x 1” 2
93 BFH-50144 FHSCS 3/8” x 1” 2
94 BFH-50351 1 3/8” Shoulder Bolt 6
95 BFP-51653 SHCS 3/8” x 1 1/4” 6
96 BFH-50145 FHSCS 3/8” x 2” 2
97 BFP-51759 SHCS 3/8” x 2” 6
98 BFP-51752 SHCS 3/8” x 2 1/4” 19
99 BFP-52382 SHCS 3/8” 2 1/2” 3
100 BFP-51750 SHCS 3/8” x 2 3/4” 24
101 BFP-52374 FHSCS 3/8” x 2 3/4” 2
102 BFP-51747 SHCS 3/8” x 3” 14
103 BFP-51748 SHCS 3/8” x 3 1/4” 10
104 BFH-51884 SHCS 3/8” x 4 1/4” 4
105 BFP-51799 SHCS 3/8” x 5” 4
106 BFP-51756 SHCS 3/8” x 5 1/4” 10
107 BFP-52364 SHCS 3/8” x 6” 1
108 BFH-50267 5/16” Nylock 6
109 BFH-50147 3/8” Lock Washer 16
110 BFH-50204 3/8” Curved Washer 30
111 BFH-50146 3/8” Flat Washer 149
112 BFH-50157 3/8” Nylock 89
 1/2” Wrench
 1/2” Ratchet
 3/4” Wrench
 Snap Ring Pliers

www.batcafitness.com 5Omega 4 Owner’s Manual
Leg Press Components
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
127 BFP-10963 Leg Press Base
Connector
1
128 BFM-50260 Guide Rod 2
129 BFM-10299 Top Weight Plate 1
130 BFM-50256 Weight Stack Plate 19
131 BFP-52143 Rubber Donut 2
132 BFP-10965 Guide Rod Tube/Cable Lockout
Plate 1
133 BFP-10964 Leg Press Frame 1
134 BFP-10856 Back Chrome Adjustment 1
135 BFP-10860 User Left Handle 1
136 BFP-10861 User Right Handle 1
137 BFP-52159 Anti-Deflection Plate 1
138 BFP-10852 Pivot Arm 1
139 BFP-10851 Four Bars 2
140 BFP-51843 Four Bar Spacer 1
141 BFP-10853 Leg Press Plate 1
142 BFP-10857 Back Support Tube 1
143 BFP-52149 Support Plate 1
144 BFP-10838 Free Floater 1
145 BFM-50345 Pulley Cover 1
170 BFP-11020 Cable Lockout Spacer 1
ITEM NO. PART NUMBER DESCRIPTION QTY
.
149 BFH-50174 4 1/2” Pulley 7
150 BFP-51696 Small Aluminum End Cap 2
151 BFP-51746 1/2” Pulley Spacer 4
152 BFP-52372 SHCS 5/16” x 1/2” 2
153 BFH-50620 BHSCS 3/8” x 1” 4
154 BFH-50351 1 3/8” Shoulder Bolt 1
155 BFP-51759 SHCS 3/8” x 2” 1
156 BFP-51752 SHCS 3/8” x 2 1/4” 5
157 BFP-52374 FHSCS 3/8” x 2 3/4” 2
158 BFP-51750 SHCS 3/8” x 2 3/4 4
159 BFP-51747 SHCS 3/8” x 3” 2
160 BFP-51748 SHCS 3/8” x 3 1/4” 4
161 BFP-51799 SHCS 3/8” x 5” 2
162 BFH-50267 5/16” Nylock 1
163 BFH-50157 3/8” Lock Washer 6
164 BFH-50204 3/8” Curved Washer 4
165 BFH-50146 3/8” Flat Washer 26
166 BFH-50157 3/8” Nylock 14
Upholstery
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
146 BFP-52137 Head Pad 1
147 BFP-52136 Back Pad With Lumbar 1
148 BFP-52130 Large Bottom Pad 1
Hardware
Cable
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
167 CAB-14007 Free Floater to Leg Press
Lockout
1
168 CAB-14001 Weight Stack to Free
Floater
1
Accessories
ITEM NO. PART NUMBER DESCRIPTION QTY.
169 BFM-51173 Weight Stack Pull Pin 1

Batca Fitness Systems 6Omega 4 Owner's Manual

www.batcafitness.com 7Omega 4 Owner’s Manual
Bolt Length
Note: Bolt length is measured
from the underside of the head
of the bolt.

Batca Fitness Systems 8Omega 4 Owner's Manual

www.batcafitness.com 9Omega 4 Owner’s Manual

Batca Fitness Systems 10 Omega 4 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all bolts in the direction
shown in each figure .
PLEASE FOLLOW ALL DIRECTIONS VERY
CAREFULLY FOR PROPER INSTALLATION.
Figure 1
Item # Part # Description Qty
1 BFP-10949 Omega 4 Base Hub 1
2 BFP-10951 Mid Row/Lat Pull Base 1
3 BFP-10959 Chest Press/Pec Fly Base 1
4 BFP-10956 Leg Ext/Leg Curl Base 1
76 BFH-50174 4 1/2” Pulley 1
78 BFP-51746 1/2” Pulley Spacer 2
100 BFP-51750 SHCS 3/8” x 2 3/4” 1
102 BFP-51747 SHCS 3/8” x 3” 6
111 BFH-50146 3/8” Flat Washer 12
112 BFH-50157 3/8” Nylock 7
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
All Flat Washers and Nylocks
are 3/8” unless otherwise noted.
Anywhere a washer is against the
round side of a tube there is to be a
3/8” CURVED WASHER instead of a
Every place that a
pulley is inside a tube
there must be a pulley
spacer in use instead of a
flat washer.

www.batcafitness.com 11 Omega 4 Owner’s Manual
Figure 2
Step 2:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.
Item # Part # Description Qty
5 BFP-10960 Chest Press Pole 1
6 BFP-10950 Mid Row Pole 1
7 BFP-52114 Curved Anti-Deflection PLate 1
103 BFP-51748 SHCS 3/8” x 3 1/4” 2
106 BFP-51756 SHCS 3/8” x 5 1/4” 2
110 BFH-50204 3/8” Curved Washer 4
111 BFH-50146 3/8” Flat Washer 4
112 BFH-50157 3/8” Nylock 4
DO NOT TIGHTEN
BOLTS UNTIL STEP 4

Batca Fitness Systems 12 Omega 4 Owner's Manual
Step 3:
Figure 3
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a
tube there is to be a 3/8” CURVED
WASHER instead of a 3/8” FLAT
WASHER.
Item # Part # Description Qty
8 BFP-10962 Pec Top Assembly 1
9 BFP-10952 Top Frame Brace 1
10 BFP-51767 Curved Anti-Deflection Plate 1
11 BFP-52143 Anti-Deflection Plate 1
100 BFP-51750 SHCS 3/8” x 2 3/4” 2
103 BFP-51748 SHCS 3/8” x 3 1/4” 2
106 BFP-51756 SHCS 3/8” x 5 1/4” 2
110 BFH-50204 3/8” Curved Washer 4
111 BFH-50146 3/8” Flat Washer 8
112 BFH-50157 3/8” Nylock 6

www.batcafitness.com 13 Omega 4 Owner’s Manual
Figure 4
Step 4:
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Item # Part # Description Qty
12 BFP-10953 Guide Rod Holder 3
13 BFP-11018 Back Shroud Connector 1
14 BFM-50260 Guide Rod 6
15 BFM-10299 Top Weight Plate 3
16 BFM-50256 Weight Stack Plate 57
70 BFM-51173 Weight Stack Pull Pin 3
17 BFP-52143 Rubber Donut 6
102 BFH-51747 SHCS 3/8” x 3” 8
111 BFH-50146 3/8” Flat Washer 16
112 BFH-50157 3/8”Nylock 8
Do not install the BACK SHROUD CONNECTOR if leg
press was purchased.
If the Leg Press was
purchased do not
tighten bolts until
step 6. If not please make
sure all bolts are tightened
before moving on.
It is crucial that extra care
is taken to ensure the TOP
FRAME BRACE and the PEC
TOP is straight once all of
the hardware has been
tightened. If it is crooked it
WILL cause problems with
the installation of the rest
of the components of this
machine

Batca Fitness Systems 14 Omega 4 Owner's Manual
Step 5:
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Item # Part # Description Qty
127 BFP-10963 Leg Press Base Connector 1
102 BFP-51747 SHCS 3/8” x 3” 2
111 BFH-50146 3/8” Flat Washer 4
112 BFH-50157 3/8” Nylock 2
Figure 5
Skip this step if leg press was not purchased. Go on to
Step 7.
Make Sure the two SHCS
3/8” x 3” Bolts Are
Tightened before moving on. If not
it will be very difficult to reach
these bolts after next step. Do
not tighten the rest of the bolts
until Step 6.

www.batcafitness.com 15 Omega 4 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 6:
Item # Part # Description Qty
132 BFP-10965 Guide Rod Tube/Cable Lockout Plate 1
128 BFM-50260 Guide Rod 2
129 BFM-10299 Top Weight Plate 1
130 BFM-50256 Weight Stack Plate 19
169 BFM-51173 Weight Stack Pull Pin 1
131 BFP-52143 Rubber Donut 2
159 BFP-51747 SHCS 3/8” x 3” 2
165 BFH-50146 3/8” Flat Washer 4
166 BFH-50157 3/8” Nylock 2
Figure 6
Make Sure All Bolts Are
Tightened before moving on
It is crucial that extra care
is taken to ensure the TOP
FRAME BRACE and the PEC
TOP is straight once all of
the hardware has been
tightened. If it is crooked it
WILL cause problems with
the installation of the rest
of the components of this
machine

Batca Fitness Systems 16 Omega 4 Owner's Manual
Step 7:
Figure 7
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
24 BFP-52138 Shroud With Logo 2
25 BFM-50444a Shroud 2
90 BFP-52340 SHCS 3/8” x 3/4” 16
111 BFH-50146 3/8” Flat Washer 16
Please note the
position of the
Shroud with Logo and
make sure they are
positioned correctly and
are in the correct
location

www.batcafitness.com 17 Omega 4 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 8:
Item # Part # Description Qty
26 BFP-10844 Mid Row Arm 1
27 BFP-10846 Knee Hold Down 1
28 BFP-51800 Curved Anti-Deflection Plate 1
29 BFP-51776 Axle 1
79 BFP-51696 Small Aluminum End Cap 2
91 BFP-50620 BHSCS 3/8” x 1” 2
106 BFP-51756 SHCS 3/8” x 5 1/4” 2
110 BFH-50204 3/8” Curved Washer 4
112 BFH-50157 3/8” Nylock 2
Figure 8

Batca Fitness Systems 18 Omega 4 Owner's Manual
Item # Part # Description Qty
30 BFP-10845 Swivel Pulley Holder 1
31 BFP-10955 Chest Chrome Adjusment 1
32 BFP-10967 Chrome Mid Row Seat Adjustment 1
80 BFH-50210 Gas Spring 1
81 BFH-50165 1” Snap Ring 2
88 BFP-52372 SHCS 5/16” x 1/2” 1
98 BFP-51752 SHCS 3/8” x 2 1/4” 1
100 BFP-51750 SHCS 3/8” x 2 3/4” 1
111 BFH-50146 3/8” Flat Washer 2
112 BFH-50157 3/8” Nylock 2
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 9:
Figure 9
Make sure this bolt goes
through the bottom and top
holes of the Gas Spring

www.batcafitness.com 19 Omega 4 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 10:
Item # Part # Description Qty
33 BFP-10833 Pec Cam (Left) 1
34 BFP-10834 Pec Cam (Right) 1
35 BFP-10831 Upper Pec Arm (Left) 1
36 BFP-10830 Upper Pec Arm (Right) 1
37 BFP-10825rev1 Foot Assist 1
38 BFP-51699 Axle 1
79 BFP-51696 Small Aluminum End Cap 4
91 BFH-50620 BHSCS 3/8” x 1” 4
Figure 10

Batca Fitness Systems 20 Omega 4 Owner's Manual
Step 11:
Item # Part # Description Qty
39 BFP-10832R Lower Pec Arm (Right) 1
40 BFP-10832L Lower Pec Arm (Left) 1
41 BFP-10826 Chest Press Arm 1
42 BFP-10837 Chest Press Pulley Holder 1
43 BFP-51736 Axle 2
100 BFH-51750 SHCS 3/8” x 2 3/4” 2
104 BFH-51884 SHCS 3/8” x 4 1/4” 2
106 BFH-51756 SHCS 3/8” x 5 1/4” 2
110 BFH-50204 3/8” Curved Washer 4
111 BFH-50146 3/8” Flat Washer 8
112 BFH-50157 3/8” Nylock 6
Figure 11
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.