Baum BAUMCUT 31.5 User manual

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Original Operating Instructions
High-Speed Cutter
BAUMCUT 31.5
BAUM USA

E - 2
Index page
Control Panel / Operating Elements ............................................................... E - 4
Explanation of Pictographs on the Display ...................................................... E - 5
Chapter Survey ............................................................................................... E - 6
Introduction ..................................................................................................... E - 7
Technical Data/Machine Layout/Transport and Installation ....................K1 - 1
Machine Layout ............................................................................................ K1 - 2
Plan .............................................................................................................. K1 - 3
Transport and Installation of the Machine ..................................................... K1 - 4
Place of Installation ...................................................................................... K1 - 4
After the Installation of the Machine .............................................................. K1 - 4
Power Supply ............................................................................................... K1 - 5
Type plate ..................................................................................................... K1 - 6
Safety Relevant Machine Elements .............................................................. K1 - 7
Accident prevention warning labels at BAUM cutters. ................................... K1 - 8
Safety Relevant Machine Elements .............................................................. K1 - 8
Safety Signs ................................................................................................. K1 - 9
Technical Data ............................................................................................ K1 - 10
Permissible Environmental and Operating Conditions ................................ K1 - 10
Hydraulic Data ............................................................................................ K1 - 10
Safety Precautions ..................................................................................... K1 - 10
Residual Risk ............................................................................................. K1 - 10
Technical Data ............................................................................................ K1 - 11
Safety ...........................................................................................................K2 - 1
Start Up ....................................................................................................... K3 - 1
Switching Machine ON ................................................................................. K3 - 2
Turning Machine OFF...................................................................................K3 - 2
Measurement Display and Measurement System ........................................ K3 - 3
Manual Operation .......................................................................................K4 - 1
Cutting Line Indicator, Mechanical with Clamp.............................................. K4 - 2
Cutting Line Indicator, Optical ....................................................................... K4 - 2
Setting of Measurements (Backgauge Movement) by Hand ......................... K4 - 2
Clamp Pressure Adjustment ......................................................................... K4 - 3
Setting the Clamping Time ........................................................................... K4 - 3
Clamping and Cutting ................................................................................... K4 - 3
Light Barrier .................................................................................................. K4 - 4
Continuation: Light Barrier ............................................................................ K4 - 5
Air Table ....................................................................................................... K4 - 6
Clamping with False Clamp Plate ................................................................. K4 - 6
Automatic Operation ............................................................................... K5A - 1
Introduction .................................................................................................K5A - 2
Basic Displays ............................................................................................ K5A - 3
Basic Display: Program Data ......................................................................K5A - 3
Contin.: Basic Display: Program Data .........................................................K5A - 4
Basic Display: Program Information ........................................................... K5A - 5
Basic Display: Program Directory ...............................................................K5A - 6
Basic Display: Main Menu (Function Survey) .............................................. K5A - 7
Menu "Help":............................................................................................... K5A - 7
Explanation of pictographs .........................................................................K5A - 7
Cursor Movement in Basic Display .............................................................K5A - 8
Automatic Backgauge Adjustment through Numerical Keyboard ................K5A - 9
Deletion of a Wrong Input ......................................................................... K5A - 10
Moving Backgauge to a Nominal Position (Positioning) ............................K5A - 10
Input Error: Value of Nom. Backgauge Position too Low/High .................. K5A - 10
Selection of a Free Program/Display of the Next Free Program ............... K5A - 11
Selecting a Program .................................................................................K5A - 12
Continuing: Selecting a Program ..............................................................K5A - 13
Storage of Measurements ........................................................................ K5A - 14
Setting Up a Cutting Program, Example 1 ................................................ K5A - 15
Setting Up a Cutting Program, Example 2 ................................................ K5A - 16
Correction of an Input Error ...................................................................... K5A - 17
Automatic ON/OFF ...................................................................................K5A - 18
Running a Cutting Program ......................................................................K5A - 19
Storing of Program Informations ............................................................... K5A - 20
Deletion of a Step Number........................................................................ K5A - 21
Deletion of One/Several Program(s) .........................................................K5A - 22
Deletion of Complete Memory ..................................................................K5A - 23
Inserting of Measurements into a Program ...............................................K5A - 24
Storing of Measurements According to Printed Image .............................. K5A - 24
Calculator Functions ................................................................................. K5A - 25
Negative Sign ...........................................................................................K5A - 26
Using Backgauge Position of Calculations ...............................................K5A - 26
Machine Functions and Additional Functions (Menu Keys) ................ K5B - 1
Machine Function: Main Menu (Function Survey) ...................................... K5B - 2
Menu "Help":.............................................................................................. K5B - 2
Explanation of pictographs ........................................................................ K5B - 2
Service ...................................................................................................... K5B - 3

E - 3
Index
Select Language/Measuring Unit ............................................................... K5B - 3
Knife Compensation ................................................................................. K5B - 4
Resting Time for Knife at BDC ................................................................... K5B - 5
Maintenance Cut Counter .......................................................................... K5B - 6
Preset Functions ....................................................................................... K5B - 7
Continuing: Preset Functions ..................................................................... K5B - 8
Adjustment of Display Contrast ................................................................. K5B - 9
Block Programming ................................................................................. K5B - 10
Variation 2 ................................................................................................ K5B - 10
(with edge trim preadjusting) ................................................................... K5B - 10
Variation 1 ................................................................................................ K5B - 10
Variation 3 ................................................................................................ K5B - 10
Function "Help"Explanation of pictographs and description of functions .. K5B - 12
Four trim cut ............................................................................................ K5B - 13
Four trim cut with labels ........................................................................... K5B - 14
Menu Key: Additional Functions ............................................................ K5C - 1
Storage of Additional Functions with Cut Size ............................................ K5C - 2
Subsequent Storing of Additional Functions ............................................... K5C - 2
List of Additional Functions ........................................................................ K5C - 3
Menu Key: Auxiliary Functions .............................................................. K5D - 1
Cut and Record ......................................................................................... K5D - 2
Sheet Size Tables ...................................................................................... K5D - 2
Subtraction Repetition Unit ........................................................................ K5D - 3
Graphics OFF ............................................................................................ K5D - 3
Menu Key: Machine Parameters ............................................................ K5E - 1
Prepressure Time ...................................................................................... K5E - 2
Resting time for knife at BDC .................................................................... K5E - 2
Knife Change .............................................................................................. K6 - 1
Changing of cutting stick .............................................................................. K6 - 5
Malfunctions/Breakdowns .........................................................................K7 - 1
Electrical Malfunctions/Breakdowns ............................................................. K7 - 2
Start - Up Breakdown: Scan Reference Point/Auxiliary Mode ....................... K7 - 3
Mechanical Breakdown:Rupture of a Knife Bar/Clamp Recuperating Spring K7 - 4
Maintenance ................................................................................................K8 - 1
Basic information about servicing and maintenance work ............................ K8 - 2

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Control Panel / Operating Elements
Automatic ON
Automatic OFF
Program Data
Program Information
Function Survey (Main Menu)
Program Directory
Program Selection
Subtraction
Enter
Insert; subsequent insertion of
data
Delete
Correction (of stored data)
Equal key
Transfer key: Transfer backgauge
pos. into input field
Machine Parameter
Auxiliary Program Functions
Additional Functions
Numerical keyboard
Division
Multiplication
Addition
Clear input field
Decimal point
Cursor
(4 keys: right, left, up, down;
Center key: Additional cursor
motion; cursor in basic position
1Display
2Turning knob for backgauge move-
ment
(Electronic hand wheel)
3Switch for optical cutting line
indicator and table light ON
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E - 5
Explanation of Pictographs on the Display
Pre clamping time
Clamping force grade
Feed mark
Programmable ejector
External special functions
Program functions
Program parameters
Various auxiliary functions
Free program
Paper sizes
Enter
Correction
Delete
Insert
Key Equal
Key Positioning (2x Ist-Gleich)
Program selection
Program data display
Program information
Function survey
Program directory
Nominal position
Key Cursor right/left
Key Cursor up/down
Help
Key Cursor Home
Numerical keyboard
Hand wheel/electr. hand wheel
Sensor key forward
Sensor key reverse
Cut buttons
Marking during cutting
Actual to nominal position
Automatical ejector off
Function survey/Memory
function survey/Language
Function survey/Service
Function survey/Block programming
Function survey/preset functions
Machine parameters
Number (1 - 0)
Clear/Clear input
Service
Call sevice
Error
Reference run
Correct basic position
Correct actual position
German (Language)
Please wait
Clear/Exit
Spare cursor
Main drive unit not ready
Press pedal
Order
Look for order
Select program number
Delete program number
Under cut
Plus/positive sign
Minus/negative sign
Change contrast of display
Spare cursor
Original sheet size/Block programming
Label size/Block programming
Edge trim/Block programming
( - ) Subtraction repetition unit
Grafics off
Block programming
Knife/Lower dead point time
Air table Off
Air table ON

E - 6
Chapter Survey Page
1.0 Technical Data/Machine Layout/Transport and Installation of Machine/
Safety Relevant Machine Elements ................................................................................ K1 - 1
2.0 Safety.............................................................................................................................. K2 - 1
3.0 Start Up........................................................................................................................... K3 - 1
4.0 Manual Operation ........................................................................................................... K4 - 1
5.0 Automatic Operation .................................................................................................... K5A - 1
6.0 Knife Change .................................................................................................................. K6 - 1
7.0 Malfunctions/Breakdowns ............................................................................................... K7 - 1
8.0 Maintenance ................................................................................................................... K8 - 1
Chapter Survey

E - 7
The Operating Instructions must be stored for future use!
BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company.
Decades of experience in constructing high speed cutting machines and peripheral equipment, together with state-of-the-art engineering and manufacturing procedures,
careful testing and highest quality standards ensure the reliability and performance of your BAUM machine.
Please pay special attention to the following information:
• The section on “Safety” in the operating instructions!
• The operating instructions are not meant as an instruction for repair. Such work should be carried out by BAUM service, exclusively.
• Use only original BAUM spare parts; indicate type and machine number in your requests.
• Illustrations in the operating instructions/spare parts catalogue may deviate from the real design. Nevertheless, the information given is not altered by this.
• The use of the aids mentioned in the operting instructions, such as oils, greases, cleansing agents etc. refers to the preparation date of these instructions.
The complete Technical Documentation should always be kept near the machine.
We recommend to read these operating instructions carefully prior to commissioning the machine, because we shall not be liable for any damage or breakdown resulting
from any nonobservance of these operating instructions.
Copyright
All rights reserved for this document. No part of it may be duplicated or brought to the notice of other people in any form without our express consent.
Any violation engages to damages.
Introduction

E - 8

K1 - 1
1.0 Technical Data / Machine Layout / Transport and Installation
of the Machine / Safety Relevant Machine Elements

K1 - 2
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Machine Layout
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
1 Main switch
2 Control panel with display
3 Electronic hand wheel / fine adjustment of cut size
4 Cut buttons
5 Clamping pressure adjustment
6 Clamp and knife bar with knife
7 Switch for cutting line indicator/ Table lamp
8 Backgauge with rakes
9 Cutting stick / Cutting line
10 Pedal
11 Protective guard for backgauge drive
12 Light barrier with guard
13 Guards - front side
14 Guards - rear side
15 Guard - rear table
16 Guard to prevent reaching under the clamp bar
17 Foot
18 Turning knob for knife change
Rear side
Front side (operating side)
1
2
3
44
5
6
7
8
9
10
11
12 12
13
14
15
16
17
18

K1 - 3
Dimensions in mm!
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
Plan

K1 - 4
Transport and Installation of the Machine
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
After Unloading
• Remove all packing and wrapping material
• Check machine and accessories for damages
• Check for missing parts
In Case of Complaints
Immediately send written note to:
• Railway or shipping company
• Insurance company
• BAUM / Agency
Place of Installation
The location must meet the following requirements:
• Vibration free location
• Even concrete flooring, concrete property class min. (N/mm²) according to
eurocode 2: C20/25 or according to DIN1045: B 25.
• Observe carrying capacity!
• Avoid possible accidents of operator by uneven flooring
• Adhere to minimum distance from buildings or peripheral equipment (see
plan)
After the Installation of the Machine
1. Remove anti rust paint (agent: kerosene, gasoline) from the machine on
the site of installation
Note:
Do not use any sharp tools to remove anti-rust paint!
2. Clean plastic covers only with plastic cleansing agent
3. Final check according to check list
4. Have handover signed
Have the machine installed by BAUM service personnel, exclusively!
The installation of the machine requires special skills which can be gua-
ranteed only by especially trained experts of BAUM agencies.
Arbitrary working on the machine may damage the machine itself or other
material property of the user or cause accident endangering life and limb
of the staff.
The machine must be unpacked, moved, transferred and installed by
authorized BAUM Service Technicians only. Dangers might arise from the
machine itself or from its packing if it is unpacked, moved, transferred or
installed with unsuitable devices.
While the machine is unpacked, moved, transferred and installed, no other
persons must be present in the range of the machine or its packing.
The BAUM Service Technician must also take care that no unauthorized
persons work at the machine, its packing or the installation equipment.

K1 - 5
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Energy lead wire
Front side (Operating side)
Power Supply
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
The machine is to be connected by an authorized electrician, only!
Connect machine according to diagram!
• When the system is operated with residual current breaker, use a residu-
al current breaker ( > 30 mA ) for each machine!
•All the cables marked with a symbol, as well as any cables with
orange sheath are still alive even if the main switch has been shut off.
Energy supply is made from the rear of the machine.
Power supply is located within the connection box; access via front guard.

K1 - 6
Type plate
The machine designation including
• manufacturer‘s address
• model
• machine number
• date of fabrication
• electric. equipment
is indicated on the machine type plate.
Type plate
Type Plates
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
Adolf Mohr
Maschinenfabrik
65719 Hofheim/Ts
Germany
Model
Serial No.
/PE AC VHz A
mfd.

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Front side (operating side)
Rear side
1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements
Safety Relevant Machine Elements
1Main switch
2Light barrier (20 - channel)
Capacity to recognize object: 25 mm
Min. distance of light barrier: Total reaction time of system:
328 mm < 120 ms
3Knife bar spring assembly (mechanical lock against lowering of knife
bar)
4Clamping bar spring assembly (mechanical lock against lowering of
clamping bar)
5Two-handed cutting release with simultaneity control and anti-repeat
circuit
6Electronics:
- Failsafe control by multiple self-diagnostics
- Machine self-diagnostics with error message
7Guard to prevent reaching under the clamp bar
8Rear-table guard
9Guard of backgauge drive unit
Safety Auxiliary Tools
Angle for jogging the cutting material
Knife protection for knife change
Working Area of Operating Personnel
Working area is the complete front side (operating side) of the machine.
22
3
4
5
6
7
8
9

K1 - 8
Safety Relevant Machine Elements
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
Placement of the warning labels
Label 1 (1x):
Location:
At backgauge drive
guard.
BAUM order no.:
281267
Label 3 (2x):
Location:
At the front and the rear
of the cutter.
BAUM order no.:
281268
Label 2 (1x):
Location:
At the lower front of the
cutter.
BAUM order no.:
281266
Accident prevention warning labels at BAUM cutters.
Placement of the warning label
Warning labels are of little value if the foreseeable user cannot see them at the
appropriate time, i.e., before he or she encounters the hazard. Labels, therefore,
should be placed near the hazard and in such a position that the worker will see
and be able to read them before encountering the hazard.
Durability
Accident prevention warning labels should be kept sufficiently durable to remain
easily readable at an appropriate distance for a reasonable life.

K1 - 9
Safety Signs
Warning: Dangerous voltage
(e. g. electrical connector boxes, control boxes/
control cabinets of machine control systems)
Safety Signs / Warning Signs
In order to ensure maximum safety the machine / system is provided with safety
signs. Safety signs are either standardized safety signs warning of risks or
danger, or warning signs alerting the operating or service staff of
- any forbidden actions at the machine / system,
and/or
- informing about any load limits, such as the max. carrying capacity of the
machine and/or its load carrying unit.
Safety signs must be durable and have to be kept in a perfectly visible condition.
Warning signs ought to be visible in good time even from a great distance.
The machine /system may be provided with the following safety or warning
signs on various components of the machine:

K1 - 10
1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements
Technical Data
Residual Risk
In spite of the safety measures provided by construction there remains a residu-
al risk when operating the machine.
This residual risk mainly concerns the danger of contusions and cuts during
clamping, cutting or knife change as well as handling the cutting material in
general, if the necessary care is neglected.
The parts especially affected are the upper extremities of the operating staff -
especially their arms and hands.
Special care must be taken when performing the knife change. It may only be
carried out by personnel especially trained for this job!
During knife change no other persons must enter the working area of the
machine (cuts)!
Permissible Environmental and Operating Conditions
Operate the machine in closed areas, exclusively!
Air humidity: 35% - 95% (non condensing)
Ambient air temperature: +5°C - +40°C
Hydraulic Data
Hydraulic pressure, max.: 160 bars!
Safety Precautions
• Minimum age of operating staff: 18 years!
•Before starting any work at the machine - read safety section of manual!
• During the working process no other persons must enter the working area or
interfere with the process
• Use the angle included in the scope of supply for positioning the cutting
material
• Knife change may only be carried out by personnel especially trained for this
purpose
• Utmost care must be taken when handling the knife!! Always deposit or
transport the knife in the knife case.
• Use only undamaged and sharp knives!
• During the cutting no tool or objects - such as e.g. T-wrench must be on the
machine table in order to prevent them from reaching unintentionally under
the clamp and/or knife during the cutting process. There is a high risk of
injuries due to little parts of the knife edge coming off in splinters.
• Observe the procedures described in case of malfunctions and the mainte-
nance intervals indicated.

K1 - 11
1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements
Technical Data
Cutting width 80 cm / 31,5"
Clamp opening 10 cm / 3,93"
Feed depth 80 cm / 31,5
Power requirement (main motor):
3 phase 4,2 kW / 5,4 H.P.
Net weight 900 kg / 1983 lbs
Width 155 cm / 61"
Length 197 cm / 77,5"
Height 155 cm / 61"
Front table length 67 cm / 26,4"
Table height 90 cm / 35,4"
Clamp pressure, min. 200 daN / 440 lbs
max. 2700 daN / 5950 lbs
Knife thickness 11,75 mm / 0,4"
Grinding reserve, max. 2,5 cm / 1"
Smallest cut
without false clamp, min. 1,5 cm / 0,6"
with false clamp, min. 5 cm / 1,96"
Backgauge speed 0 - 13 cm/sek.
Knife speed/min.20
Voltage supply (3 phase) 200 - 240, 50/60Hz
Fusing 3 x 20A
Attention!
The wire cross section of the main power supply according to the countrys
regulations.
Same regulations according the plug connectors.
Noise emission
Metering of noise level according to DIN EN 13023, LpA (dB):
76,5 with 300 cuts/hour (manual feeding)
79,5 with 600 cuts/hour (manual feeding)
Extraneous and room noise correction has been carried out.
daN = kp

K1 - 12