Baumalight CP560 User manual

CP560 and CP572 BRUSH CUTTER
OPERATOR’S MANUAL
Issue Date: July 2021

TABLE OF CONTENTS
1 INTRODUCTION����������������������������������������������������������������������������������������������������������������������������������� 1
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������� 1
1�2 Intended Use And Foreseeable Misuse ������������������������������������������������������������������������������ 2
2 SAFETY ������������������������������������������������������������������������������������������������������������������������������������������������ 3
2�1 Safety Alert Symbol And Safety Words ������������������������������������������������������������������������������ 3
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������� 3
Prepare for Emergencies ����������������������������������������������������������������������������������������������������������������� 4
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������������� 4
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������������� 4
Lower Operating Speed ������������������������������������������������������������������������������������������������������������������� 5
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������������� 5
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������������ 5
Detach Cutter Safely ������������������������������������������������������������������������������������������������������������������������ 5
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������������� 5
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������� 7
3 SAFETY SIGNS ������������������������������������������������������������������������������������������������������������������������������������ 8
4 OPERATION ��������������������������������������������������������������������������������������������������������������������������������������� 10
4�1 Preparation For Use ����������������������������������������������������������������������������������������������������������� 10
4�2 Remove Skid ����������������������������������������������������������������������������������������������������������������������� 10
4�3 Driveshaft Dimension����������������������������������������������������������������������������������������������������������11
4�4 Machine Components �������������������������������������������������������������������������������������������������������� 12
4�5 Attach To Tractor ���������������������������������������������������������������������������������������������������������������� 12
4�6 Transporting������������������������������������������������������������������������������������������������������������������������ 13
4�7 First Time User Tips ����������������������������������������������������������������������������������������������������������� 13
4�8 Field Operation ������������������������������������������������������������������������������������������������������������������� 13
4�9 Detach From Tractor����������������������������������������������������������������������������������������������������������� 15
5 SERVICE AND MAINTENANCE��������������������������������������������������������������������������������������������������������� 16
5�1 Every Two Hours����������������������������������������������������������������������������������������������������������������� 16
5�2 Every Eight Hours��������������������������������������������������������������������������������������������������������������� 16
5�3 Replace Blades ������������������������������������������������������������������������������������������������������������������� 17
5�4 Squaring Blades ����������������������������������������������������������������������������������������������������������������� 17
5�5 Slip Clutch Tension ������������������������������������������������������������������������������������������������������������ 18
6 TROUBLESHOOTING������������������������������������������������������������������������������������������������������������������������ 19
7 STORAGE������������������������������������������������������������������������������������������������������������������������������������������� 20
7�1 Storing Brush Cutter ���������������������������������������������������������������������������������������������������������� 20
7�2 Removing Brush Cutter From Storage����������������������������������������������������������������������������� 20
7.2.1 Slip Clutch.................................................................................................................. 20
8 WARRANTY���������������������������������������������������������������������������������������������������������������������������������������� 21
ii

1 INTRODUCTION
Congratulations on your choice of a Baumalight
3-Point Brush Cutt to complement your brush
cutting operation. This equipment has been
designed and manufactured to meet the needs of
a discriminating buyer for efcient brush cutting.
The unique blade design reduces the brush
to mulch. Controlling the brush cutter is done
completely from the tractor providing the ability for
precise control and all day operator comfort.
Tractor must have suitable safety equipment
properly installed.
Safe, efcient and trouble free operation of your
Brush Cutt requires that you and anyone else
who will be operating or maintaining the Brush
Cutt, read and understand the Safety, Operation,
Maintenance and Troubleshooting information
contained within the Operator’s Manual.
This manual covers the Baumalight PTO Brush
Cutt. Use the Table of Contents as a guide to
locate required information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the tractor driver’s seat
and facing in the direction of travel.
1�1 Overview
1

The cutter is designed to be used by an
experienced operator. Operator must be trained in
the safe operation of a tractor and hazards related
to using the brush cutter and the safe use of the
brush cutter for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the cutter.
Care is required to ensure that the brush cutter will
not come in contact with metallic objects, stones or
other materials.
Brush cutters are not designed for use in
hazardous atmospheres where there is a risk
of re or explosion due to ammable gases or
vapors. Use in hazardous, explosive atmospheres
is prohibited. Serious injury or death of the operator
or bystanders may be caused if cutter is misused.
Misuse may also cause damage to the machine
carrying the cutter.
1�2 Intended Use And Foreseeable
Misuse
2

2 SAFETY
You must read, understand and follow the
instructions given by the operating unit
manufacturers, as well as the instructions in this
manual.
The safety information in this manual is denoted
by the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property.
2�1 Safety Alert Symbol And Safety
Words
2�2 Operational Hazards
^ WARNING
Prevent death or serious injury�
Read and understand this manual before
operating cutter�
Always stop engine and remove key
before leaving operators seat�
Never allow anyone near the cutter
during operation�
Travel at a safe speed�
^ WARNING
Prevent death or serious injury from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lockout power source
before adjusting or servicing�
^ WARNING
Use cutter only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
3

^ WARNING
Prevent death or serious injury�
Verify cutter is locked to tractor hitch
before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-7603.
Prepare for Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to
your phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone on cutter.
• NEVER use cutter as a work platform.
• NEVER allow passengers on cutter.
4

Lower Operating Speed
Keep cutter low and move at slow speeds on rough
or uneven terrain.
Lower operating speed while operating in heavy
conditions.
Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry cutter close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines & Underground
Utilities
^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
• Check clearance before raising equipment.
• Have local utilities locate and mark under
ground wires, cables, pipelines and other
hazards before operation.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
Detach Cutter Safely
Detach cutter on a rm and level surface. Be sure
people, livestock and pets are clear of machinery.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported cutter can fall,
resulting in death or serious injury�
Never enter the area under a raised
cutter�
A raised cutter can lower unexpectedly, resulting in
death or serious injury.
NEVER enter area under a raised cutter.
Lower cutter to ground, engage parking brake,
shut off engine and remove key before servicing.
Hazards From Modifying Equipment
Do not make any alterations to your cutter. Altering
may cause your equipment to be unsafe and may
void the manufacturers’ warranty.
5

Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmuffs or earplugs to protect
against objectionable or uncomfortable
loud noises�
Stay Clear Of Rotating Driveshaft
^ WARNING
Entanglement in a rotating driveshaft
can cause serious injury or death�
Keep tractor shields and driveshaft
shields in place at all times� DO NOT
operate without driveshaft shields�
DO NOT wear loose tting clothing.
Avoid Wood Dust Inhalation
^WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
6

2�3 Maintenance Hazards
Before servicing, park machine on a rm and
level surface, set parking brake and place a “Do
Not Operate” tag on control panel. Read and
understand this manual. If you do not understand
any part of the manual, contact Baumalight at 866-
820-7603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603. Before you weld,
cut/drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
Park machine on rm, level surface.
Engage parking brake�
Turn engine off and remove key�
Place “Do Not Operate” tag on control
panel�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment
appropriate for the job�
7

A. D005255 ^WARNING - Rotating blade
hazard. Keep back 75 m while machine
is operating. Wait for blade to stop before
approaching machine.
D005365
B. D005252 ^WARNING - Read and understand
safety signs on the machine and operating
instructions in this manual before operating
machine.
D005125
3 SAFETY SIGNS
The two and four panel safety decals are pictorial
and have a yellow background. The panel with a
triangle indicates the potential hazard. The panel
without a triangle indicates how to avoid the
hazard.
If any of the decals are missing, are damaged, or
if you do not understand the decal, please contact
your dealer.
A
D
B
A
E
C
8

C. D005521 ^WARNING - Remove key before
servicing.
D005522
D. D005262 ^WARNING - P65 warning
information.
WARNING: This product can expose you to chemicals
including 1,3-Butadiene and lead, which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
D005262
E. D005336 ^WARNING - Rotating driveshaft.
Entanglement hazard. Keep away from
driveshaft while it is rotating.
D005224
9

Although the cutter has been carefully inspected
and checked prior to shipment from manufacturer,
it is recommended that the unit be thoroughly
inspected.
Check all bolts for tightness and remove all
shipping tags, bags, skids, and blocking.
Remove any masking materials afxed during
painting. Inspect equipment to verify that
nameplates and all safety warning, caution signs
and decals provided with the equipment are in
place and clearly visible.
Visually inspect the cutter before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all tractor pre-start instructions, and ensure
that all recommended steps and procedures have
been followed.
4 OPERATION
4�1 Preparation For Use 4�2 Remove Skid
If cutter is shipped on a skid, it will be in a vertical
position and must be lowered to horizontal position
before use.
^ WARNING
Crushing hazard�
Use adequate lifting devices to lower
cutter to working position�
Never enter the area under a raised
cutter�
Always keep the weight of the cutter in mind.
Never position body in line of impact or under
cutter.
10

4�3 Driveshaft Dimension
To accompany the variety of 3 point hitch geometry
available today, the driveshaft can be too long for
most machines or too short for others. It is very
important that the driveshaft be free to telescope
but not to bottom out when going through its
working range. If the driveshaft bottoms out, the
bearings on both the machine and tractor PTO
shaft will be overloaded and fail in a short time.
To determine the proper length of the driveshaft,
follow this procedure:
1. Attach brush cutter to tractor but do not attach
driveshaft.
2. Raise cutter until the input shaft is level with
tractor PTO shaft.
3. Measure dimension (A) between locking
grooves on tractor PTO shaft and cutter input
shaft.
4. Measure same dimension (B) on compressed
driveshaft.
5. If compressed driveshaft dimension (B)
exceeds the machine dimension (A), driveshaft
must be cut.
When cutting driveshaft, follow this procedure:
1. Subtract machine dimension (A) from uncut
driveshaft dimension (B). This dimension
determines how much too long the driveshaft
is.
2. Add 1 inch (25 mm) to the dimension to be
sure it doesn’t bottom out, to determine cut off
dimension (C).
3. Use a hacksaw to cut dimension (C) from both
ends. Cut both plastic tubes and metal cores.
4. Use a le to remove burrs from cut edges.
5. Assemble shaft.
6. Make sure shaft can telescope freely. If it does
not, separate and inspect for burrs or cuttings
on shaft ends. Be sure it telescopes freely
before installing.
11

^ WARNING
To prevent injury or machine damage
put transmission in “Park”�
Check the full range of hitch for
interference, binding or PTO separation�
Never position yourself between tractor
and cutter�
Only experienced and properly trained
operator may operate tractor and cutter�
1. Read and follow all safety instructions.
2. Back up tractor to brush cutter with hitch points
approximately in alignment.
3. Engage tractor park brake and/or place
transmission in park.
4. Shut off engine and remove key.
5. Attach lower links to cutter and retain using
lock pins.
6. Align top link with hole in top of frame and
retain with pin and lock pin.
7. Pull PTO shaft collar back toward cutter.
8. Align splines and push drive shaft onto tractor
PTO shaft until it snaps into place. Pull back on
shaft to make sure it is locked in place.
9. Attach safety shield chain.
10. Adjust top link so brush cutter lower frame is
vertical to ground.
11. Move to a clear open area to test functions.
4�5 Attach To Tractor
A. Brush Guard
B. 3-Point Top Link
C. 3-Point Lift Points
D. Debris Guard
E. Gearbox
F. Blades
A
D
E
B
C
F
4�4 Machine Components
12

1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Verify PTO is disengaged.
3. Raise cutter to fully raised position.
4. Travel at a reasonable and safe speed.
4�7 First Time User Tips
Operate all functions in a clear area with tractor at
low speed to get a good feel for the controls before
you actually move into any brush.
Choose low density brush and move into it slowly,
do not expect to get the rst area done fast.
Operate with cutter slightly raised until you have a
better feel how much the unit can take.
Use push bar to push brush or small trees over
and allow cutter teeth to contact lower portion of
brush and mulch it or cut it off. The rest of the plant
will be mulched as the machine moves through the
working area.
Each operator must experiment to nd a technique
that works for them in their application.
Although it is best to mulch when it is dry, the
machine works well in wet conditions. However,
you must travel slower to do the same quality
mulching. It will also be necessary to clean the
machine more frequently to prevent clogging.
^ WARNING
Always stop engine and remove key
before leaving operators seat�
4�6 Transporting 4�8 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
^ WARNING
Entanglement in a rotating driveshaft
can cause serious injury or death�
Keep tractor shields and driveshaft
shields in place at all times� DO NOT
operate without shields and guards�
DO NOT wear loose tting clothing.
^ WARNING
Never operate brush cutter when other
people are in the vicinity�
Debris can be thrown from cutting area�
Keep all shields and guards in place�
Do not allow riders on tractor�
13

^WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
1. Inspect work area to verify there are no rocks,
metal or other debris before cutting.
2. Attach cutter to tractor. See Attaching/
Detaching in this section.
^ WARNING
Prevent serious injury or death�
Operating unit must be equipped with a
forestry guard to protect the operator�
1. Lower cutter so skid plates are on ground.
2. Set engine speed to low idle and engage cutter.
3. Slowly increase engine speed to high idle.
4. Verify cutter is operating smoothly and start
travel.
5. If cutter stalls, stop movement, slightly raise
cutter and allow rotor to regain speed. Slow
ground speed to prevent further stalling.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Lockout operating unit before clearing
jams�
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Lockout operating unit before clearing
jams�
14

4�9 Detach From Tractor
^ WARNING
Prevent death or serious injury caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
1. Park tractor on a level surface.
2. Lower cutter to the ground.
3. Shut off engine and remove key.
4. Disconnect driveshaft safety chain.
5. Support driveshaft and pull collar back toward
cutter. Slide driveshaft off of shaft.
6. Remove lock pin and pin.
7. Place top link in storage position.
8. Remove lock pins and pins from both lower
links.
15

5 SERVICE AND
MAINTENANCE
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
1. Inspect blades for wear and damage. Replace
blades when worn to 3 in. (76 mm) minimum
width (A). As an option, blades can be re-
squared with a grinder. See section 5.4 for
blade sharpening procedure.
If blades need replacing, see section 5.3 for blade
replacement procedure.
Operating with dull or worn blades may result in:
• Slip clutch failure.
• Extreme blade bolt wear.
• Blade bar fatigue, cracking and total failure.
• Blade fatigue, cracking and total failure.
• Deck fatigue and cracking.
• Increased amount of discharge or debris.
• Poor cutting.
A
2. Inspect blade attachment hardware for worn,
damaged or missing hardware. Install new
blade hardware as needed.
5�1 Every Two Hours 5�2 Every Eight Hours
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
1. Pump grease into driveshaft ttings until
adequately lubricated.
2. Remove gearbox plug (A). Gearbox oil level
should be up to bottom of hole. Add 90W
synthetic oil if low. Install plug (A).
A
16

5�3 Replace Blades
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
1. Inspect blades for damage.
2. Replace blades in pairs. Replacing only one
blade can cause cutter to be out of balance.
3. Remove cotter pin (A), nut (B), bolt (C) and
blade (D).
4. Install new blade (D), bolt (C), washers and nut
(B).
5. Tighten nut (B) until snug, but blade swings
freely.
6. Install cotter pin (A) through nut (B) and bolt
(C). Bend cotter pin ends over to secure.
A
BD
C
5�4 Squaring Blades
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park tractor on a level surface�
2� Lower cutter to ground�
3� Engage tractor parking brake�
4� Shut off engine and remove key�
NOTICE
Prevent equipment damage.
Do not overheat blade when grinding.
Do not overheat blade. Allowing grinder to stop or
rest in one spot will cause the material to overheat.
Blade will turn blue if overheated. An overheated
blade must be replaced.
The outer 1.5 in. (38 mm) of the blade is where all
cutting takes place. This point of contact and the
blade bevel must be maintained.
Always remove equal amount of blade material
from the paired blades.
Blades must be kept within 2 oz. (57 g) of each
other or cutter may vibrate. Always keep blades in
the same pairs as removed from the cutter.
17

^ WARNING
Entanglement in a rotating driveshaft
can cause serious injury or death�
Disconnect and lockout power source
before adjusting or servicing�
^ CAUTION
Slip clutch may be hot� Wait for clutch to
cool before adjusting or servicing�
Bondioli Driveshafts
4-Disk 120 Hp 1,000 rpm
• OEM Part Number
• 71R8121UCKR80V6
• Dimension A - 0.236 in. (6 mm)
• Dimension B - 1.12 in. (28.5 mm)
4-Disk 165 Hp 1,000 rpm
• OEM Part Number
• CSHN086U2R100W8
• Dimension A - 0.275 in. (7 mm)
• Dimension B - 1.14 in. (29 mm)
Binacchi Drivehafts
2-Disk 68 Hp 540 rpm
• OEM Part Number
• B6140EA60255
• B6N121USA60255
• Dimension A - 0.236 in. (6 mm)
• Dimension B - 1.1 in. (28 mm)
4-Disk 80 Hp 540 rpm
• OEM Part Number
• B8N111USA60307
• B8#140EA60307
• Dimension A - 0.275 in. (7 mm)
• Dimension B - 1.15 in. (29 mm)
5�5 Slip Clutch Tension
B
A
18
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