Baumalight MX230 User manual

Brush Mulcher MX230 and MX330
OPERATOR’S MANUAL
Issue Date: June 2019

TABLE OF CONTENTS
1 INTRODUCTION����������������������������������������������������������������������������������������������������������������������������������� 1
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������������� 1
1�2 Intended Use And Foreseeable Misuse ������������������������������������������������������������������������������������ 2
2 SAFETY ������������������������������������������������������������������������������������������������������������������������������������������������ 3
2�1 Safety Alert Symbol And Safety Words������������������������������������������������������������������������������������ 3
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������������� 4
Prepare For Emergencies ���������������������������������������������������������������������������������������������������������� 5
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 5
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 5
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 5
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 5
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������ 5
Detach Brush Mulcher Safely���������������������������������������������������������������������������������������������������� 6
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 6
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������������� 7
Maintenance�������������������������������������������������������������������������������������������������������������������������������� 7
3 SAFETY SIGNS ������������������������������������������������������������������������������������������������������������������������������������ 8
4 OPERATION ��������������������������������������������������������������������������������������������������������������������������������������� 10
4�1 Preparation For Use ����������������������������������������������������������������������������������������������������������������� 10
4�2 Machine Components �������������������������������������������������������������������������������������������������������������� 10
4�3 Pre-Operation Check List ���������������������������������������������������������������������������������������������������������11
4�4 Attach Brush Mulcher ���������������������������������������������������������������������������������������������������������������11
4�5 Detach Brush Mulcher ��������������������������������������������������������������������������������������������������������������11
4�6 Transporting������������������������������������������������������������������������������������������������������������������������������ 12
4�7 Carbide Teeth Break-In������������������������������������������������������������������������������������������������������������� 12
4�8 First Time User Tips ����������������������������������������������������������������������������������������������������������������� 13
4�9 Field Operation ������������������������������������������������������������������������������������������������������������������������� 13
4�10 Clearing Jams ������������������������������������������������������������������������������������������������������������������������� 14
5 SERVICE AND MAINTENANCE��������������������������������������������������������������������������������������������������������� 15
5�1 Maintenance������������������������������������������������������������������������������������������������������������������������������ 15
5�2 Inspections�������������������������������������������������������������������������������������������������������������������������������� 15
5�3 Motor Shaft Seal ����������������������������������������������������������������������������������������������������������������������� 15
5�4 Check Belt Tension������������������������������������������������������������������������������������������������������������������� 16
5�5 Replace Belt ������������������������������������������������������������������������������������������������������������������������������ 17
5�6 Rotate Cutting Teeth MX330 ���������������������������������������������������������������������������������������������������� 18
5�7 Replace Cutting Teeth MX230�������������������������������������������������������������������������������������������������� 18
5�8 Replace Cutting Teeth MX330�������������������������������������������������������������������������������������������������� 19
5�9 Replace Tooth Holder MX330 �������������������������������������������������������������������������������������������������� 19
6 TROUBLESHOOTING������������������������������������������������������������������������������������������������������������������������ 20
7 STORAGE������������������������������������������������������������������������������������������������������������������������������������������� 20
7�1 Storing Mulcher ������������������������������������������������������������������������������������������������������������������������ 20
7�2 Removing Mulcher From Storage ������������������������������������������������������������������������������������������� 20
8 WARRANTY���������������������������������������������������������������������������������������������������������������������������������������� 21
ii

1 INTRODUCTION
Congratulations on your choice of a Baumalight
Brush Mulcher to complement your mulching
operation. This equipment has been designed and
manufactured to meet the needs of a discriminating
buyer.
The rotor is hydraulic powered by the hydraulic
system on your excavator
Replaceable bearings are provided at major pivot
points for extended service life.
Safe, efcient and trouble free operation of your
brush mulcher requires that you and anyone
else who will be operating or maintaining the
brush mulcher, read and understand the Safety,
Operation, Maintenance and Troubleshooting
information contained within the Operator’s
Manual.
This manual covers the Baumalight Brush Mulcher,
models MX 230 and MX330. Use the Table of
Contents as a guide to locate required information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
When this machine is worn out and no longer in
use, it should be returned to the retailer or other
party for recycling.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the excavator driver’s
seat and facing in the direction of travel.
1.1 Overview
1

The brush mulcher is designed to be used by
experienced operators, trained in the safe operation
of a excavator and trained in the hazards related
to using the brush mulcher and the safe use of
the mulcher for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the tool.
Care is required to ensure that the brush mulcher
tool will not come across metallic objects, stones
or other materials.
Brush mulcher tools are not designed for use in
hazardous atmospheres where there is a risk
of re or explosion due to ammable gases or
vapors. Use in hazardous, explosive atmospheres
is prohibited.
Serious injury or death of the operator or bystanders
may be caused if the tool is misused. Misuse may
also cause damage to the machine carrying the
implement.
1.2 Intended Use And
Foreseeable Misuse
2

2 SAFETY
You must read, understand and follow the
instructions given by the operating unit
manufacturers, as well as the instructions in this
manual.
The safety information in this manual is denoted by
the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property�
2.1 Safety Alert Symbol
And Safety Words
3

2.2 Operational Hazards
^ WARNING
Prevent serious injury or death�
Read and understand this manual before
operating brush mulcher�
Always stop engine and remove key
before leaving operators seat�
Never allow anyone near the brush
mulcher during operation�
Travel at a safe speed�
^ WARNING
Prevent serious injury or death from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lock out power source
before adjusting or servicing�
^ WARNING
Use brush mulcher only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
^ WARNING
Prevent serious injury or death�
Verify brush mulcher is attached to
excavator before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-7603.
4

Prepare For Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to your
phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone with brush mulcher.
• NEVER use brush mulcher as a work
platform.
• NEVER allow passengers on brush mulcher.
Lower Operating Speed
• Lower operating speed while loading, unloading
or performing heavy operations.
• Keep load low and move at slow speeds on
rough or uneven terrain.
Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry loads close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines &
Underground Utilities
^^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
Check clearance before raising equipment.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
5

Detach Brush Mulcher
Safely
Detach brush mulcher on a rm and level surface.
Brush mulcher may fall over if detached on sloping
or soft surface. Be sure people, livestock and pets
are clear of machinery.
Relieve hydraulic pressure before disconnecting
hydraulic hoses. See your excavator Operator’s
Manual.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported brush mulcher can
fall, resulting in death or serious injury�
Never enter the area under a raised
brush mulcher�
A raised brush mulcher can lower unexpectedly,
resulting in death or serious injury.
NEVER enter area under a raised brush mulcher.
Lower brush mulcher to ground, engage parking
brake, shut off engine and remove key before
servicing.
Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmuffs or earplugs to protect
against objectionable or uncomfortable
loud noises�
Hazards From Modifying
Equipment
Do not make any alterations to your brush
mulcher. Altering the equipment may cause unsafe
conditions and may void the manufacturer’s
warranty.
Avoid Wood Dust
Inhalation
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to wood dust
are due to chemicals in the wood or chemical
substances in the wood created by bacteria, fungi,
or molds.
Avoid High Pressure
Fluids
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
Escaping uid under pressure can penetrate the
skin causing serious injury.
Prevent the hazard by relieving pressure (See
excavator Operator’s Manual.) before connecting
or disconnecting hydraulic lines. Verify all
connections are tight before applying pressure.
Search for leaks with a piece of cardboard or wood.
Protect hands and body from high pressure uids.
6

If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or serious infection
may result.
2.3 Maintenance Hazards
Maintenance
Before servicing, park machine on a rm and
level surface, set parking brake, chock wheels,
and place a “Do Not Operate” tag on control
panel. Read and understand this manual. If you
do not understand any part of the manual, contact
Baumalight at 866-820-7603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603 before you weld, cut/
drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
Park machine on rm, level surface.
Engage parking brake�
Turn engine off and remove key�
Place “Do Not Operate” tag on control
panel�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment
appropriate for the job�
^ WARNING
Burn hazard�
Hot and high pressure hydraulic oil�
Allow oil to cool before servicing�
7

3 SAFETY SIGNS
B. MTB-176 Safety Sign
A. MTB-178 Safety Sign
Dashed line indicates item hidden from view unless
cover is removed.
8

E. MTB-185 Safety Sign
D. MTB-175 Safety Sign
C. MTB-177 Safety Sign
F. MTB-182 Safety Sign
9

^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
Although the brush mulcher has been carefully
inspected and checked prior to shipment from
manufacturer, it is recommended that the unit be
thoroughly inspected.
Check all bolts for tightness and remove all shipping
tags, bags, skids, and blocking.
Review and understand this manual and operating
unit manual.
Remove any masking materials afxed during
painting. Inspect the excavator and any accessory
equipment to verify that nameplates and all safety
warning, caution signs and decals provided with
the equipment are in place and clearly visible.
Visually inspect the unit before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all excavator pre-start instructions, and be
sure that all recommended steps and procedures
have been followed.
Note: Always keep the weight of the machine in
mind. Never position body in line of impact.
4 OPERATION
4.1 Preparation For Use
A. Operators Manual Storage Tube
B. Mounting Plate
C. Safety Push Bar
D. Cutting Teeth
E. Rotor
4.2 Machine Components
10

Check-mark Check these items: Frequency
Verify that mulcher is properly attached to excavator. Each operation.
Verify that hydraulic hoses are connected to excavator
hydraulic couplers.
Each operation.
Verify the cutting tips on the rotor are tight. Every 4 hours.
Check belt chamber. Every 4 hours.
4.3 Pre-Operation Check List
4.4 Attach Brush
Mulcher
^ WARNING
To prevent injury or machine damage
put transmission in Park�
Never position yourself between
excavator and brush mulcher�
Only experienced and properly trained
operator’s should operate the excavator
and brush mulcher�
1. Read and follow all safety instructions.
2. Attach excavator to mulcher. See excavator
Operator’s Manual.
3. Verify pins are secure in the correct position.
4. Connect hydraulic hoses. Verify hydraulic
hoses are clear of pinch areas and moving
parts.
5. Move to a clear open area to test functions.
4.5 Detach Brush
Mulcher
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Engage park brake�
3� Disengage hydraulic drive�
4� Shut off engine and remove key�
1. Park excavator on a level surface.
2. Lower mulcher to the ground.
3. Shut off engine and remove key.
4. Disconnect hydraulic hoses.
5. Detach excavator from mulcher. See excavator
Operator’s Manual.
11

^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
Check clearance before raising equipment.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Carry mulcher low.
3. Verify hydraulics are disengaged.
4. Travel at a reaonable and safe speed.
^ WARNING
To prevent bodily injury from rotating
cutting wheel, be sure to disengage
hydraulic drive before transporting
mulcher�
4.6 Transporting
During the rst few hours of use, avoid hitting
stones as much as possible to allow the carbide
teeth to wear slightly. This can be done by keeping
the cutting wheel above ground level.
Brand new carbide tips are razor sharp and can
chip and shatter easily when they hit hard objects.
Once the razor sharpness has worn away, the tips
do not chip as easily.
Observing these precautions will extend the life of
the carbide teeth and reduce operating expenses.
4.7 Carbide Teeth
Break-In
12

• First, operate all functions in a clear area with
the excavator at idle speed to get a good feel
for the controls before you actually move into
any brush.
• Choose low density brush and move into it
slowly, do not expect to get the rst area done
fast.
• Slow travel speed if pressure surges up close
to max psi, doing this will greatly reduce rotor
jambs, and with practice, will almost eliminate
jambs.
• Operate with mulcher slightly raised until you
have a better feel how much the unit can take.
^ WARNING
Always turn off the excavator and
disengage the hydraulic drive before
getting off the seat and approaching the
cutting wheel�
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
4.8 First Time User Tips 4.9 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Engage park brake�
3� Disengage hydraulic drive�
4� Shut off engine and remove key�
^ WARNING
Never operate brush mulcher when
other people are in the vicinity�
Do not allow riders on excavator�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
13

^ WARNING
Never operate brush mulcher when
other people are in the vicinity� Debris
can be thrown several feet from cutting
area� Keep all shields in place�
1. Attach brush mulcher to excavator. See
Attaching Brush Mulcher in this section.
2. Lower mulcher so skid plates are on ground.
3. Set engine speed to low idle and engage
mulcher.
4. Slowly increase engine speed to high idle.
Verify mulcher is operating smoothly and start
travel.
5. If mulcher stalls, stop movement, slightly raise
mulcher and allow rotor to regain speed. Slow
ground speed to prevent further stalling.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Lockout operating unit before clearing
jams�
^ WARNING
Never approach brush mulcher before
cutting wheel has come to a complete
stop�
4.10 Clearing Jams
If the rotor stalls, stop rotor motion, raise slightly
and try again.
1. MX330 Only: If still stalled, lower unit so teeth
tips dig slightly into sod, a log or stump.
2. Reverse hydraulic ow to mulcher. Reversing
the ow does not power the rotor in the reverse
direction, it only opens the hydraulic lock on
the rotor. The rotor will not be powered in the
reverse direction.
3. Drag the rotor across sod, a log or stump in
reverse direction to dislodge the jam.
^ WARNING
Always turn off the excavator and
disengage hydraulic drive before getting
off the seat and approaching the cutting
wheel�
14

5 SERVICE And MAINTENANCE
5.1 Maintenance
Maintenance Chart
General Inspection Inspect the unit for any buildup of
contamination (dirt, stones, etc.).
Daily
Cutting Teeth Check and rotate or replace one at a time
as necessary. With daily use expect to
replace 4 to 6 teeth per day. (See Replace
Cutting Teeth in this section.)
Every 4 hours.
5.2 Inspections
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Engage park brake�
3� Disengage hydraulic drive�
4� Shut off engine and remove key�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
Inspect the unit for any buildup of contamination
(dirt, stones, etc.).
Check cutting teeth every 4 hours of use. Keep
cutting teeth in good condition. Unit will cut faster
and remaining teeth will last longer if broken teeth
are replaced.
5.3 Motor Shaft Seal
To prevent hydraulic motor damage, the motor
shaft seal is designed to fail if case pressure
exceeds 100 psi (689 kPa).
If motor shaft seal (A) has failed, verify case drain
line is free ow to sump or reservoir. Also check
drain line for blockage. Correct any problems
before replacing shaft seal.
3
2
1
Order replacement seal kit from Baumalight and
follow instructions provided with kit.
Motor Shaft Seal Replacement manual can be
found at www.baumalight.com/support
Note: Parts breakdown can be found on
Baumalight’s website. www�baumalight�com
15

5.4 Check Belt Tension
1. Lower mulcher to ground.
2. Set parking brake, stop engine and remove
key.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
3. Open inspection cover (A).
4. Inspect belt (B) for wear, damage, alignment
and proper tension.
5. Loosen hydraulic motor mounting bracket and
adjust tension bolts to set belt tension.
6. Tighten motor mounting bracket. Belt deection
(C) should be 0.5 in. (13 mm) at 3.0 lbs of force.
7. Place a straight edge (D) on drive pulley and
rotor pulley. Pulleys must be aligned or belt will
wear quickly. Adjust pulleys if necessary.
8. Close inspection cover (A). Do not operate
mulcher with cover (A) open or removed.
C
B
D
16

1. Lower mulcher to ground.
2. Set parking brake, stop engine and remove
key.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
3. Open inspection cover (A).
A
4. Loosen hydraulic motor mounting bracket.
5. Remove shaft pulley bolt (B) and washer (C).
6. Remove three hub bolts (D). Place hub bolts
into threaded holes (E) in hub (F).
7. Evenly tighten bolts to push pulley (G) off of
hub (F).
8. Remove hub (F), pulley (G) and belt (H). It may
be necessary to lightly tap hub if hub stuck to
shaft.
9. Install belt, pulley and hub onto shaft.
10. Install washer (C) and shaft bolt (B). Tighten
bolt.
5.5 Replace Belt
11. Align pulley holes with non threaded holes in
hub (F) and install bolts (D).
12. Place a straight edge (I) on drive pulley and
rotor pulley. Pulleys must be aligned or belt
will wear quickly. Adjust pulley alignment as
necessary and tighten bolts (D).
13. Belt deection (J) should be 0.5 in. (13 mm) at
4.25 lbs of force.
14. Adjust tension and tighten motor mounting
bracket.
15. Install inspection cover (A). Do not operate
mulcher with cover (A) open or removed.
H
G
F
C
B
D
E
J
H
I
17

1. Park excavator and mulcher on a level surface.
2. Lower mulcher to the ground.
3. Shut off engine and remove key.
4. Inspect teeth for wear on at edge.
5. Remove bolt (A), mounting strap, slotted D
ring (B) and tooth (C)
6. Remove tooth (C) from slotted D ring (B).
7. Install new tooth on D ring.
8. Install tooth, D ring, mounting strap and bolt
(A). Tighten bolt.
9. Rotate D ring so slot is under mounting strap.
Note: Parts breakdown can be found on
Baumalight’s website. www�baumalight�com
B
C
A
5.7 Replace Cutting Teeth
MX230
Each tooth can be rotated up to two times before
replacement is necessary.
1. Park excavator and mulcher on a level surface.
2. Lower mulcher to the ground.
3. Shut off engine and remove key.
4. Inspect teeth for wear on top edge. Once top
edge is worn, rotate tooth so a new edge is on
top (cutting) edge.
5. Loosen ⅜ inch locknut on tooth (B) and rotate
tooth ⅓ turn. Flat shoulder on tooth will t
against shoulder (C) on tooth holder.
6. Install spacer (A) and locknut. Tighten ⅜ inch
locknut to 65 lb/ft (88 Nm) of torque.
Note: Parts breakdown can be found on
Baumalight’s website.
www�baumalight�com
5.6 Rotate Cutting Teeth
MX330
18
This manual suits for next models
1
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