Baumalight MS548 User manual

Brush Mulcher MS548 and MS560
OPERATOR’S MANUAL
Issue Date: July 2018

TABLE OF CONTENTS
1 INTRODUCTION����������������������������������������������������������������������������������������������������������������������������������� 1
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������������� 1
1�2 Intended Use And Foreseeable Misuse ������������������������������������������������������������������������������������ 1
2 SAFETY ������������������������������������������������������������������������������������������������������������������������������������������������ 2
2�1 Safety Alert Symbol and Safety Words ����������������������������������������������������������������������������������� 2
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������������� 2
Prepare for Emergencies ����������������������������������������������������������������������������������������������������������� 3
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 3
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 3
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 3
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 4
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������ 4
Detach Brush Mulcher Safely���������������������������������������������������������������������������������������������������� 4
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 5
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������������� 6
3 SAFETY SIGNS ������������������������������������������������������������������������������������������������������������������������������������ 8
3�1 Safety Signs - MS548 ����������������������������������������������������������������������������������������������������������������� 8
3�2 Safety Signs - MS560 ��������������������������������������������������������������������������������������������������������������� 10
4 INITIAL SETUP ����������������������������������������������������������������������������������������������������������������������������������� 12
4�1 Hydraulics ��������������������������������������������������������������������������������������������������������������������������������� 12
4�2 Motor Pressure Port ����������������������������������������������������������������������������������������������������������������� 12
4�3 Maximum Allowable Case Pressure ��������������������������������������������������������������������������������������� 12
5 OPERATION ��������������������������������������������������������������������������������������������������������������������������������������� 13
5�1 Preparation for Use ������������������������������������������������������������������������������������������������������������������ 13
5�2 Pre-Operation Check List �������������������������������������������������������������������������������������������������������� 13
5�3 Machine Components �������������������������������������������������������������������������������������������������������������� 14
5�4 Attach To Skid Steer����������������������������������������������������������������������������������������������������������������� 15
5�5 Detach From Skid Steer ����������������������������������������������������������������������������������������������������������� 15
5�6 Transporting������������������������������������������������������������������������������������������������������������������������������ 15
5�7 Carbide Teeth Break-In������������������������������������������������������������������������������������������������������������� 16
5�8 First Time User Tips ����������������������������������������������������������������������������������������������������������������� 16
5�9 Field Operation ������������������������������������������������������������������������������������������������������������������������ 17
5�10 Clearing Jams ������������������������������������������������������������������������������������������������������������������������ 18
6 SERVICE AND MAINTENANCE��������������������������������������������������������������������������������������������������������� 19
6�1 Maintenance������������������������������������������������������������������������������������������������������������������������������ 19
6�2 Inspections�������������������������������������������������������������������������������������������������������������������������������� 19
6�3 Check Belt Tension������������������������������������������������������������������������������������������������������������������� 20
6�4 Replace Belt ������������������������������������������������������������������������������������������������������������������������������ 21
6�5 Replace Cutting Teeth�������������������������������������������������������������������������������������������������������������� 22
6�6 Motor Shaft Seal ����������������������������������������������������������������������������������������������������������������������� 22
7 TROUBLESHOOTING������������������������������������������������������������������������������������������������������������������������ 23
8 STORAGE������������������������������������������������������������������������������������������������������������������������������������������� 24
8�1 Storing Mulcher ������������������������������������������������������������������������������������������������������������������������ 24
8�2 Removing Mulcher From Storage ������������������������������������������������������������������������������������������� 24
9 WARRANTY���������������������������������������������������������������������������������������������������������������������������������������� 25
ii

1 INTRODUCTION
1.1 Overview
Congratulations on your choice of a Baumalight
Brush Mulcher to complement your mulching
operation. This equipment has been designed and
manufactured to meet the needs of a discriminating
buyer for efcient mulching of brush.
The rotor is hydraulic powered by the hydraulic
system on your skid steer.
Replaceable bearings are provided at major pivot
points for extended service life.
Safe, efcient and trouble free operation of your
brush mulcher requires that you and anyone
else who will be operating or maintaining the
brush mulcher, read and understand the Safety,
Operation, Maintenance and Troubleshooting
information contained within the Operator’s
Manual.
This manual covers the Baumalight Brush Mulcher,
models MS548 and MS560. Use the Table of
Contents as a guide to locate required information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
When this machine is worn out and no longer in
use, it should be returned to the retailer or other
party for recycling.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the skid steer driver’s
seat and facing in the direction of travel.
1.2 Intended Use And
Foreseeable Misuse
The brush mulcher is designed to be used
by experienced operators, trained in the safe
operation of a skid steer and trained in the hazards
related to using the brush mulcher and the safe use
of the mulcher for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the tool.
Care is required to ensure that the brush mulcher
tool will not come across metallic objects, stones
or other materials.
Brush mulcher tools are not designed for use in
hazardous atmospheres where there is a risk of re
or explosion due to ammable gases or vapours.
Use in hazardous, explosive atmospheres is
prohibited.
Serious injury or death of the operator or bystanders
may be caused if the tool is misused. Misuse may
also cause damage to the machine carrying the
implement.
1

2 SAFETY
You must read, understand and follow the
instructions given by the operating unit
manufacturers, as well as the instructions in this
manual.
The safety information in this manual is denoted
by the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property�
2.1 Safety Alert Symbol
and Safety Words
2.2 Operational Hazards
^ WARNING
Prevent serious injury or death�
Read and understand this manual before
operating brush mulcher�
Always stop engine and remove key
before leaving operators seat�
Never allow anyone near the brush
mulcher during operation�
Travel at a safe speed�
^ WARNING
Prevent serious injury or death from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lock out power source
before adjusting or servicing�
^ WARNING
Use brush mulcher only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
2

^ WARNING
Prevent serious injury or death�
Verify brush mulcher is attached to skid
steer before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.
gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-5603.
Prepare for Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to your
phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone with brush mulcher.
• NEVER use brush mulcher as a work
platform.
• NEVER allow passengers on brush mulcher.
Lower Operating Speed
• Lower operating speed while loading, unloading
or performing heavy operations.
• Keep load low and move at slow speeds on
rough or uneven terrain.
3

Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry loads close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines &
Underground Utilities
^^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
Detach Brush Mulcher
Safely
Detach brush mulcher on a rm and level surface.
Brush mulcher may fall over if detached on sloping
or soft surface. Be sure people, livestock and pets
are clear of machinery.
Relieve hydraulic pressure before disconnecting
hydraulic hoses. See your skid steer Operator’s
Manual.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported brush mulcher can
fall, resulting in death or serious injury�
Never enter the area under a raised
brush mulcher�
A raised brush mulcher can lower unexpectedly,
resulting in death or serious injury.
NEVER enter area under a raised brush mulcher.
Lower brush mulcher to ground, engage parking
brake, shut off engine and remove key before
servicing.
Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmuffs or earplugs to protect
against objectionable or uncomfortable
loud noises�
4

Hazards From Modifying
Equipment
Do not make any alterations to your brush
mulcher. Altering the equipment may cause unsafe
conditions and may void the manufacturer’s
warranty.
Avoid Wood Dust
Inhalation
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to wood dust
are due to chemicals in the wood or chemical
substances in the wood created by bacteria, fungi,
or molds.
Avoid High Pressure
Fluids
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age,
damage and exposure�
Use body and face protection while
searching for leaks� A tiny, almost
invisible leak can penetrate the skin,
thereby requiring immediate medical
attention�
Use wood or cardboard to detect
hydraulic leaks, never use your hands�
Escaping uid under pressure can penetrate the
skin causing serious injury.
Prevent the hazard by relieving pressure (See
skid steer Operator’s Manual.) before connecting
or disconnecting hydraulic lines. Verify all
connections are tight before applying pressure.
Search for leaks with a piece of cardboard or wood.
Protect hands and body from high pressure uids.
If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or serious infection
may result.
5

2.3 Maintenance Hazards
Before servicing, park machine on a rm and
level surface, set parking brake, chock wheels,
and place a “Do Not Operate” tag on control
panel. Read and understand this manual. If you
do not understand any part of the manual, contact
Baumalight at 866-820-5603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-5603 before you weld, cut/
drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment
appropriate for the job�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
Park machine on rm, level surface.
Engage parking brake�
Turn engine off and remove key�
Place “Do Not Operate” tag on control
panel�
^ WARNING
Burn hazard�
Hot and high pressure hydraulic oil�
Allow oil to cool before servicing�
6

7

3 SAFETY SIGNS
Dashed line indicates item hidden from view unless
cover is removed.
NS - Non-Slip Pad
3.1 Safety Signs - MS548
B. MTB-176 Safety Sign
A. MTB-178 Safety Sign
8

E. MTB-185 Safety Sign
D. MTB-175 Safety Sign
C. MTB-177 Safety Sign
F. MTB-182 Safety Sign
9

Dashed line indicates item hidden from view unless
cover is removed.
NS - Non-Slip Pad
3.2 Safety Signs - MS560
B. MTB-176 Safety Sign
A. MTB-178 Safety Sign
10

E. MTB-185 Safety SignC. MTB-177 Safety Sign
F. MTB-182 Safety Sign
D. MTB-175 Safety Sign
11

^ WARNING
Pressurized uids can penetrate the
skin�
Disconnect and lock out power source
before disconnecting and/or connecting
hydraulic hoses�
The mucher is equipped with short hoses that
are connected to the hydraulic motor. You must
connect your skid steer hoses to these hoses.
All mulcher motors except the A450 will have
pressure, return and case drain connections.
The A450 motor will not have the case drain
connection. Identify the pressure port hose from
the following chart and connect your hoses to
the mulcher hoses. Skid steer hoses must be the
same size as the mulcher hoses. Using smaller
diameter hoses will decrease hydraulic ow.
4.2 Motor Pressure
Port
A450 - Rear port (away from shaft)
B550 - A port on block (rear port on motor)
C510 - B port on motor
C530 - A port on block (B port on motor)
C540 - A port on block (B port on motor)
C550 - A port on block (B port on motor)
4 INITIAL SETUP
4.1 Hydraulics
4.3 Maximum Allowable
Case Pressure
A450 - 500 psi, no case drain required.
B550 - 250 psi, case drain required.
C510 - 100 psi, case drain required.
C530 - 100 psi, case drain required.
C540 - 100 psi, case drain required.
C550 - 100 psi, case drain required.
12

^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
Although the brush mulcher has been carefully
inspected and checked prior to shipment from
manufacturer, it is recommended that the unit be
thoroughly inspected.
Check all bolts for tightness and remove all
shipping tags, bags, skids, and blocking.
5 OPERATION
5.1 Preparation for Use
Review and understand this manual and operating
unit manual.
Remove any masking materials afxed during
painting. Inspect the mulcher and any accessory
equipment to verify that nameplates and all safety
warning, caution signs and decals provided with
the equipment are in place and clearly visible.
Visually inspect the unit before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all skid steer pre-start instructions, and be
sure that all recommended steps and procedures
have been followed.
NOTE: Always keep the weight of the machine in
mind. Never position body in line of impact.
Check-mark Check these items: Frequency
Verify that mulcher is properly attached to skid steer. Each operation.
Verify that hydraulic hoses are connected to skid steer
hydraulic couplers.
Each operation.
Check for entangled material on rotor. Each operation.
Verify all guards, doors and covers are installed and secured. Each operation.
Verify cutting teeth on the rotor are tight. Every 4 hours.
Check belt chamber. Every 4 hours.
5.2 Pre-Operation Check List
13

A. Hydraulic Motor B. Operators Manual Storage Tube C. Push Plate D. Cutting Teeth
E. Rotor F. Push Bar G. Debris Guard H. Quick Attach
5.3 Machine Components
MS548
MS560
14

5.4 Attach To Skid
Steer
^ WARNING
To prevent injury or machine damage
put transmission in “Park”�
Never position yourself between skid
steer and brush mulcher�
Only experienced and properly trained
operator’s should operate the skid steer
and brush mulcher�
1. Read and follow all safety instructions.
2. Attach mulcher to skid steer. See skid steer
Operator’s Manual.
3. Verify pins are secure in the correct position.
4. Connect hydraulic hoses. Verify hydraulic
hoses are clear of pinch areas and moving
parts.
5. Move to a clear open area to test functions.
5.5 Detach From Skid
Steer
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park skid steer on a level surface�
2� Engage skid steer park brake�
3� Disconnect hydraulic drive�
4� Shut off engine and remove key�
1. Park skid steer on a level surface.
2. Lower mulcher to the ground.
3. Shut off engine and remove key.
4. Disconnect hydraulic hoses.
5. Detach mulcher from skid steer. See skid steer
Operator’s Manual.
5.6 Transporting
1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Raise brush mulcher slightly off ground.
3. Verify hydraulics are disengaged.
4. Travel at a reasonable and safe speed.
^ WARNING
To prevent bodily injury from rotating
cutting wheel, be sure to disengage
hydraulics before transporting mulcher�
15

5.7 Carbide Teeth Break-
In
During the rst few hours of use, avoid hitting
stones as much as possible to allow the carbide
teeth (A) to wear slightly. This can be done by
keeping the cutting wheel above ground level.
Brand new carbide tips are razor sharp and can
chip and shatter easily when they hit hard objects.
Once the razor sharpness has worn away, the tips
do not chip as easily. Observing these precautions
will extend the life of the carbide teeth and reduce
operating expenses.
5.8 First Time User Tips
• First, operate all functions in a clear area with
skid steer at idle speed to get a good feel for
the controls before you actually move into any
brush.
• Choose low density brush and move into it
slowly, do not expect to get the rst area done
fast.
• Slow travel speed if pressure surges up close
to max psi, doing this will greatly reduce rotor
jams, and with practice, will almost eliminate
jams.
• Run throttle only at half speed for rst time
users.
• Operate with mulcher slightly raised until you
have a better feel how much the unit can take.
• The machine is equipped with a push plate and
a push bar to push brush or small trees over.
This will allow the mulcher teeth to contact the
lower portion of the brush and mulch it or cut
it off. The rest of the plant will be mulched as
the machine moves through the working area.
• For tall brush, you can use the push plate
and push bar to push the brush over and cut
it off close to ground. Each operator must
experiment to nd a technique that works for
them in their application.
• Although it is best to mulch when it is dry, the
machine works well in wet conditions. However,
you must travel slower to do the same quality
mulching. It will also be necessary to clean the
machine more frequently to prevent caking
and clogging of the rotor area.
^ WARNING
Wear an approved respirator (N95 Type
as a minimum)�
Follow local, state and federal
regulations�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
^ WARNING
Always turn off the skid steer and
disengage hydraulic drive before
getting off the seat and approaching the
cutting wheel�
16

5.9 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park skid steer on a level surface�
2� Engage skid steer park brake�
3� Disengage hydraulic drive�
4� Shut off engine and remove key�
^ WARNING
Never operate brush mulcher when
other people are in the vicinity�
Do not allow riders on skid steer�
^ WARNING
Never operate brush mulcher when
other people are in the vicinity� Debris
can be thrown several feet from cutting
area� Keep all shields in place�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
1. Attach brush mulcher to skid steer. See Attach
Brush Mulcher To Skid Steer in this section.
^ WARNING
Prevent serious injury or death�
Operating unit must be equipped with a
forestry guard to protect the operator�
2. Lower mulcher so skid plates are on ground.
3. Set engine speed to low idle and engage
mulcher.
4. Slowly increase engine speed to high idle.
Verify mulcher is operating smoothly and start
travel.
5. If mulcher stalls, stop movement, slightly raise
mulcher and allow rotor to regain speed. Slow
ground speed to prevent further stalling.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Lockout operating unit before clearing
jams�
^ WARNING
Never approach brush mulcher before
cutting wheel has come to a complete
stop�
17

If the rotor stalls, stop rotor motion and raise
slightly and try again.
1. If still stalled, lower unit so teeth tips dig slightly
into sod.
2. Reverse hydraulic ow. A freewheeling check
valve will let the pressure pass, but you still
must do this to open the hydraulic lock on the
rotor.
3. Back up skid steer and the branch will
disengage.
^ WARNING
Always turn off the skid steer and
disengage hydraulic drive before getting
off the seat and approaching the cutting
wheel�
5.10 Clearing Jams
18
This manual suits for next models
1
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