Baumer CombiFlow PF75H User manual

CombiFlow PF75H/S
Operation manual
Read this manual prior to performing any task!
Translation of the original German document, dated 29/5/2020 English

PF75, 2, en_US
Translation of the original operation manual
© Baumer 2020
Baumer Electric AG
Hummelstrasse 17
CH – 8501 Frauenfeld
Telephone: [phone]
E-mail: [e-mail]
Internet: www.baumer.com
12.08.2020CombiFlow PF75H/S2

This manual is an integral part of the PF75 and must be kept within
close proximity of the system for personnel to access at all times.
This manual enables the device to be handled safely and effi-
ciently. In the event of a resale, the PF75 manual must be handed
over to the new owner.
Personnel must have carefully read through and understood this
manual before starting any work. Following all safety guidelines
and instructions in this manual is the basic prerequisite for safe
work. Furthermore, the local health and safety regulations and gen-
eral safety regulations for the field of application of the PF75 also
apply.
The diagrams in this manual are examples. There may be differ-
ences at the discretion of Baumer.
Baumer will regularly update this operating manual. Should you
notice that information is missing or that there is an error, please
notify Baumer.
Contact Baumer if you have any questions concerning this manual.
We, Baumer Group, constantly strive to improve our products.
Help us to make Baumer products even safer.
Notify us of each hazardous situation that occurs in relation to
Baumer products:
nHazards that arise from the product
nHazards that arise from handling the product
nHazards that arise due to contact between materials and the
product
In this case, please include the following information, if known:
nAffected product
nDescription of the hazardous situation
nSketches, photos
nName and contact information in case of any queries
Baumer will process the information as soon as possible.
Due to the sometimes very short innovation cycles for electrical
parts, it is possible for the original manufacturer to withdraw prod-
ucts from the market early on (parts discontinuation).
This can mean that the availability of replacement parts being
limited, and that the original assembly cannot be repaired. There-
fore, in the event of repairs, Baumer Group reserves the right to
replace the entire assembly concerned with another assembly with
an identical or extended functionality.
In addition to this document, the operating manual and the safety
advice contained therein for the components of the PF75 and the
higher-level machine also apply.
Information on the operating
manual
Please help
Note on electrical parts
Other applicable documents
Supplemental directives
12.08.2020 CombiFlow PF75H/S 3

Baumer Group operating manuals and handbooks are protected by
copyright. The copying, reproduction and translation, etc. of them
is prohibited. Additional copies of this operating manual and copies
in other languages can be obtained directly from Baumer.
The right to make changes at any time and without providing
advance notice is reserved.
The contractually agreed warranties only apply if the maintenance
work described within this operating manual is carried out at the
prescribed intervals and the operating manual are adhered to. The
instructions in the supplier’s documentation must also be observed.
All information and instructions in this operating manual have been
compiled in accordance with the applicable norms and specifica-
tions, the current state of technology and our many years of experi-
ence and knowledge.
The manufacturer does not accept any liability for damage caused
by the following:
nThe operating manual was not followed.
nThe system was not operated according to its intended use.
nUnqualified personnel were deployed.
nUnauthorized modifications were made.
nUnauthorized technical alterations were made.
The obligations agreed in the supply contract, the general terms
and conditions, the manufacturer’s and their supplier’s delivery
conditions and the legal regulations applicable at the time the con-
tract is concluded shall apply.
Baumer MDS GmbH
Bodenseeallee 7
78333 Stockach
Germany
Tel.: [phone]
Email: [e-mail]
Website: www.baumer.com
A current list of local contacts can be found on our website
under Contact .
Copyright protection
Warranty
Limitation of liability
Customer service
Supplemental directives
12.08.2020CombiFlow PF75H/S4

Table of contents
1 General................................................................................. 7
2 Safety and responsibility................................................... 8
2.1 Symbols in this manual................................................. 8
2.2 Designated use........................................................... 10
2.3 Reasonably foreseeable misuse................................. 10
2.4 Work areas and danger zones.................................... 10
2.5 Safety marking............................................................ 11
2.6 Securing against restart.............................................. 11
2.7 Responsibility of the owner......................................... 11
2.8 Integrator responsibilities............................................ 12
2.9 Immediate measures following an accident................ 14
2.10 Personnel requirements............................................ 16
2.11 Personal protective equipment................................. 18
2.12 Safety guidelines for transport and storage.............. 19
2.13 Safety guidelines for assembly and commis-
sioning...................................................................... 20
2.14 Safety guidelines for maintenance and resolving
faults......................................................................... 23
2.15 Safety information for replacement parts.................. 25
3 Layout and functional description.................................. 26
3.1 Structure..................................................................... 26
3.2 Functional description................................................. 27
3.3 Ports........................................................................... 28
3.4 Controller software and display.................................. 28
3.4.1 Control software BCP.............................................. 29
3.4.2 Display..................................................................... 29
4 Transport and storage...................................................... 30
4.1 Delivery....................................................................... 30
4.2 Transport inspection................................................... 30
4.3 Storage of packages................................................... 30
4.4 Disposing of packaging materials............................... 30
5 Assembly and installation................................................ 32
5.1 Prerequisites for installation........................................ 32
5.2 Installation position of the flow sensor........................ 33
5.3 Installation................................................................... 36
5.4 Electrical connection................................................... 39
6 Commissioning................................................................. 44
6.1 Create USB interface.................................................. 44
6.2 BCP software installation............................................ 45
7 Operation........................................................................... 50
7.1 Display menu.............................................................. 52
7.1.1 Menu navigation display.......................................... 54
Table of contents
12.08.2020 CombiFlow PF75H/S 5

7.1.2 Menu navigation display: Example.......................... 56
7.1.3 Display menu Display menu................................ 58
7.2 BCP Software............................................................. 62
7.2.1 Visualization view..................................................... 64
7.2.2 Quick start menu...................................................... 67
7.2.3 Access codes........................................................... 67
7.2.4 Operation: Example................................................. 68
7.3 Menu navigation......................................................... 72
7.3.1 Sensor menu.......................................................... 74
7.3.2 Units menu............................................................ 76
7.3.3 Scales menu.......................................................... 80
7.3.4 Measure menu........................................................ 82
7.3.5 Alarms menu.......................................................... 85
7.3.6 Inputs menu.......................................................... 87
7.3.7 Outputs menu........................................................ 89
7.3.8 Communication menu........................................... 93
7.3.9 Display menu........................................................ 94
7.3.10 Functions menu................................................. 95
7.3.11 Diagnostic menu................................................ 96
7.3.12 System menu...................................................... 101
7.3.13 Process data menu......................................... 104
8 Maintenance.................................................................... 106
8.1 External cleaning...................................................... 106
8.2 Cleaning of the display............................................. 106
8.3 Internal cleaning....................................................... 106
8.4 Replacing the seals.................................................. 106
9 Fault elimination............................................................. 108
9.1 Alarms....................................................................... 108
9.2 Error messages......................................................... 110
10 Disassembly and disposal............................................. 112
11 Technical data................................................................. 113
12 Replacement parts.......................................................... 115
13 Index................................................................................. 116
Table of contents
12.08.2020CombiFlow PF75H/S6

1 General
This operating manual is valid for the magnetic-inductive flow
sensor:
PF75S PF75H
General
12.08.2020 CombiFlow PF75H/S 7

2 Safety and responsibility
This section provides an overview of all important safety aspects
for the protection of people and for safe and failure-free operation.
Other task-related safety guidelines are included in the sections on
individual life phases.
2.1 Symbols in this manual
Safety guidelines in this manual are identified by symbols. The
safety guidelines are introduced by signal words, which convey the
extent of the hazard.
DANGER!
This combination of symbols and signal words indicates
an immediate dangerous situation that causes death or
serious injuries if not avoided.
WARNING!
This combination of symbols and signal words indicates
a potentially dangerous situation that can result in
death or serious injuries if not avoided.
CAUTION!
This combination of symbols and signal words indicates
a potentially dangerous situation that can result in
minor or slight injuries if not avoided.
NOTICE!
This combination of symbols and signal words indicates
a potentially dangerous situation that can result in
material damage if not avoided.
ENVIRONMENT!
This combination of symbols and signal words indicates
a potentially dangerous situation that can result in envi-
ronmental damage if not avoided.
Safety guidelines may relate to particular, individual instructions.
Such safety guidelines are embedded within the instructions so
that they do not interrupt the reading flow when performing opera-
tions. The signal words described above are used.
Example:
Safety guidelines
Safety guidelines in the instruc-
tions
Safety and responsibility
Symbols in this manual
12.08.2020CombiFlow PF75H/S8

1. Loosen the screw.
2.
CAUTION!
Risk of getting caught in the lid!
Close the lid carefully.
3. Tighten the screw.
The following symbols are used in the safety instructions in order
to draw attention to specific hazards:
Warning signs Type of danger
Warning – dangerous electrical
voltage.
Warning – danger zone.
This symbol highlights useful tips and recommenda-
tions, as well as information for efficient and error-free
operation.
The following labels are used to highlight instructions, results, lists,
references and other elements in this manual:
Marking Explanation
Step by step handling instructions
ðResults of steps
References to sections of this manual and
other applicable documents
Lists without a specified order
[Enter] Screen elements (e.g. switch areas, layout
of function buttons)
Operating elements (e.g. buttons, switches)
Display Screen elements (e.g. menu titles, window
descriptions)
Function Screen elements (e.g. Interface texts)
Special safety instructions
Tips and recommendations
Other labels
Safety and responsibility
Symbols in this manual
12.08.2020 CombiFlow PF75H/S 9

2.2 Designated use
The PF75S flow sensor is exclusively intended for use in industrial
working environments.
It can be installed in closed rooms or outdoors underneath a roof.
The PF75H flow sensor is used in the area of hygiene.
Proper application also includes adherence to all information given
in this manual. This relates in particular to adherence to the tech-
nical information.
The flow sensor measures and detects the flow rates of fluids.
This flow sensor complies with the DGRL (Pressure Equipment
Directive PED) and is designed and manufactured as per the state
of the art for media in fluid group 2.
The application range includes conductible fluids with the following
properties:
nConductibility ≥ 5 μS/cm
nViscosity < 70 mm²/s at 40 °C (< 70 cST at 104 °F)
Components can be assembled differently within a system. Please
note that technical limitations are defined by the limitations of the
weakest component of the system.
2.3 Reasonably foreseeable misuse
Misuse especially includes the following:
nAny use of the flow sensor beyond the intended use or any
other improper use.
nAny use of the flow sensor by unqualified or incorrectly quali-
fied personnel.
nUse of the flow sensor together with accessories not approved
by Baumer.
nUse of the flow sensor in potentially explosive atmospheres.
2.4 Work areas and danger zones
The work areas and danger zones depend on the layout of the
sensor PF75 of the higher-level production equipment and the pre-
vailing circumstances at the installation site. They must therefore
be determined by the operating company.
DANGER!
Non-observance of operating company's obliga-
tions could result in serious injuries or death.
– Always ensure adherence to the operating compa-
ny's obligations.
Ä 2.7 “Responsibility of the owner” on page 11
Safety and responsibility
Work areas and danger zones
12.08.2020CombiFlow PF75H/S10