Baumer SensControl User manual
V1 | 8/12/2021
EN-US
Operating Manual
SensControl
Wireless IO-Link Master and App
List of contents Baumer
ii Operating Manual SensControl | V1
List of contents
1 About this document................................................................................................................................... 3
1.1 Purpose ................................................................................................................................................ 3
1.2 Applicable documents........................................................................................................................... 3
1.3 Labels in this manual ............................................................................................................................ 3
1.4 Scope of delivery .................................................................................................................................. 3
1.5 Name plate ........................................................................................................................................... 4
2 Description................................................................................................................................................... 5
2.1 General functionality ............................................................................................................................. 5
2.2 Operating modes .................................................................................................................................. 5
2.2.1 Master mode ........................................................................................................................... 5
2.2.2 Sniffing mode .......................................................................................................................... 5
2.2.3 Direct mode............................................................................................................................. 6
2.3 LEDs ..................................................................................................................................................... 6
2.4 SensControl app ................................................................................................................................... 7
2.5 Power supply ........................................................................................................................................ 8
2.6 Connection assignment ........................................................................................................................ 8
2.7 Dimension drawing, connections, and display elements ...................................................................... 9
3 Commissioning............................................................................................................................................ 10
4 Operation...................................................................................................................................................... 11
4.1 Switching the SensControl on/off.......................................................................................................... 11
4.2 Changing the operating mode (master/sniffing).................................................................................... 11
4.3 Charging the battery ............................................................................................................................. 11
4.4 Operating the SensControl in sniffing mode ......................................................................................... 12
4.4.1 Connecting the SensControl (sniffing mode) .......................................................................... 12
4.4.2 Activating sniffing mode .......................................................................................................... 13
4.4.3 Reading the MicroSD card...................................................................................................... 13
4.5 Resetting to factory settings ................................................................................................................. 13
4.6 Operation of the SensControl app ........................................................................................................ 14
4.6.1 Changing the roles.................................................................................................................. 14
4.6.2 Setting the IODD source ......................................................................................................... 14
4.6.3 Creating favorites.................................................................................................................... 15
4.6.4 Parameterizing an IO-Link device (example).......................................................................... 16
5 Technical data.............................................................................................................................................. 19
Baumer About this document | 1
V1 | SensControl Operating Manual 3
1 About this document
1.1 Purpose
This operating manual (subsequently referred to as manual) allows the safe and efficient han-
dling of the SensControl from Baumer.
The manual is a constituent part of the product. It must be kept in the immediate vicinity of the
product and must be accessible to personnel at all times.
Personnel must have carefully read and understood this manual before beginning any work.
The basic prerequisite for safe working is compliance with all safety instructions and handling
instructions given in this manual.
In addition, the local occupational health and safety regulations and general safety regulations
apply.
The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at
all times.
The product is not intended for permanent installation in automation systems.
NOTICE
The device can cause radio frequency interferences
This is a device of class A. This device can cause radio frequency interferences in residential
areas. In such cases, the operator may be asked to carry out appropriate measures.
1.2 Applicable documents
nOperating Instructions for Wireless IO-Link Master (Short Version)
nData sheet
nEU conformity declaration
nGeneral information insert (11042373)
1.3 Labels in this manual
Identifier Use Example
Dialog element Indicates dialog elements. Click the OK button.
Unique name Indicates the names of products,
files, etc.
Internet Explorer is not supported
in any version.
Code Indicates entries. Enter the following IP address:
192.168.0.250
1.4 Scope of delivery
n1 × SensControl
n1 × USB charging cable
n1 × operating instructions for wireless IO-Link master (short version) in German and English
1 | About this document Baumer
4 Operating Manual SensControl | V1
1.5 Name plate
The name plate can be found on the back of the SensControl.
Made in Germany
1
2
3
Ill.1: Name plate
1 Serial number 2 Device name
3 WLAN SSID ex works
Baumer Description | 2
V1 | SensControl Operating Manual 5
2 Description
2.1 General functionality
The Baumer SensControl allows you to parameterize and analyze IO-Link devices. The Sen-
sControl is accessed with the SensControl app via WLAN or Bluetooth.
Ill.2: Functionality of the SensControl
2.2 Operating modes
You can use the SensControl in the following operating modes:
nMaster mode
nSniffing mode
nDirect mode
2.2.1 Master mode
nThe SensControl communicates directly with the connected IO-Link device.
nThe SensControl cyclically reads and writes the process data of the connected IO-Link de-
vice and transfers it to the SensControl app.
nThe changes made to the parameters and control commands in the SensControl app are
forwarded to the IO-Link device.
nMaster mode is the mode in which the SensControl starts when it is switched on.
nAs soon as an IO-Link device is connected to the SensControl, communication is estab-
lished between the IO-Link device and the SensControl. Communication is maintained as
long as the IO-Link device is connected.
2.2.2 Sniffing mode
nThe SensControl tracks the communication between the IO-Link device and IO-Link master
in sniffing mode without affecting the existing connection between the IO-Link device and
IO-Link master. The communication is stored on a MicroSD card that can be inserted into
the SensControl.
nFor this purpose, the SensControl is connected directly between the IO-Link device and the
IO-Link master.
nThe data can then be read out from the MicroSD card and analyzed.
Also see about this
2Operating the SensControl in sniffing mode [}12]
2 | Description Baumer
6 Operating Manual SensControl | V1
2.2.3 Direct mode
nIf modern, IO-Link-capable 4-wire devices are operated on older systems, the SensControl
provides the complete IO-Link functionality of the devices.
nFor this purpose, the device must be parameterized in such a way that connection Q2 is
connected as an output and provides the original function of a conventional device.
nThe SensControl connects output Q2 to the master and allows parallel communication to
the IO-Link device.
2.3 LEDs
Designat
ion Description
LED1 ... provides information about the WLAN mode of the device
Lights up red: The SensControl provides an access point (SoftAP mode).
Lights up green: The SensControl is connected to another WLAN in Infrastructure
mode.
Off: The SensControl does not provide a WLAN nor does it connect to a
WLAN that may have been configured.
LED2 ... provides information about the status of the IO-Link communication.
Lights up green: The SensControl is operating in Master mode and the IO-Link de-
vice has the status OPERATE.
Lights up red: No IO-Link device is connected or the status could not be changed
to OPERATE. No communication with the connected IO-Link de-
vice is possible.
Flashing blue: The SensControl is operating in sniffing mode.
Lights up blue: The SensControl is operating in sniffing mode and is waiting for a
STARTUP command from the connected IO-Link master.
Lights up yellow: The SensControl cannot start the sniffing mode because the SD
card cannot be used (no MicroSD card is inserted or no space is
available on the MicroSD card or the first partition is not FAT32-for-
matted).
LED3 ... provides information about the power supply currently in use.
Lights up red: The SensControl is operating on battery power.
Lights up green: The SensControl is being operated via USB; the batteries are being
charged.
Lights up blue: The connected IO-Link device is being supplied with power via the
master port.
LED4 ... displays the charging status of the batteries.
Lights up red: Battery is almost discharged.
Lights up green: Battery is 100% charged.
LED1 &
LED2
Flashing blue: The SensControl is started or is in Firmware Update mode.
Baumer Description | 2
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2.4 SensControl app
The SensControl app allows you to access the connected IO-Link device (for parameterization
and visualization) via your smartphone/tablet. The app is available in the Apple App Store and
Google Play Store.
Ill.3: SensControl app
Roles
The SensControl app distinguishes between 3 roles that have different permissions: Observer,
Maintainer, Specialist
Authorization Observer Maintainer Specialist
Identification: Read out identification data: X X X
Parameter: Parameterize IO-Link device: X X
Diagnosis: Read out diagnostic data: X
Also see about this
2Operation of the SensControl app [}14]
2 | Description Baumer
8 Operating Manual SensControl | V1
2.5 Power supply
The power supply is optionally provided via:
nIntegrated mini-USB port
nIO-Link master
nIntegrated battery
In battery mode, the SensControl has a runtime of approx. 3 h with an energy consumption of
the IO-Link device of 2 W on average. In battery mode, the SensControl provides up to 350 mA
for the IO-Link device.
If the IO-Link device to be used requires more power, a 24 V power supply unit can be con-
nected to the connection for the IO-Link master in order to supply the IO-Link device directly
with power.
Also see about this
2Charging the battery [}11]
2.6 Connection assignment
Ill.4: Connections on the SensControl
Connection for IO-Link master (Master)
1 + (brown)
2 DI/DQ (white)
3 GND (blue)
4 CQ (black)
Connection for IO-Link device (Device)
1 + (brown)
2 DI/DQ (white)
3 GND (blue)
4 C/Q (black)
5 NC
Baumer Description | 2
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2.7 Dimension drawing, connections, and display elements
Ill.5: Dimension drawing, connections, and display elements
3 | Commissioning Baumer
10 Operating Manual SensControl | V1
3 Commissioning
Condition:
ðYou have installed the SensControl app on your smartphone/tablet. The app is available in
the Apple App Store and the Google Play Store as SensControl by Baumer from Baumer
Electric AG
Instruction:
a) Press and hold the power button until all LEDs light up (approx. 1 sec).
üDuring the switch-on process, LED 1 and LED 2 flash blue.
üAfter startup, the SensControl provides a WLAN in SoftAP mode (factory settings).
b) Connect an IO-Link device to the SensorControl.
c) Start the SensControl app on your smartphone/tablet.
d) Activate Bluetooth or WLAN on your smartphone/tablet and wait until the SensControl ap-
pears in the connection view.
The Bluetooth connection is the most convenient way to work.
e) Tap on the SensControl that is found.
Result:
üThe connection between the SensControl and IO-Link device is established.
üThe SensControl automatically downloads the IODD of the connected IO-Link device.
üFinally, the start screen of the SensControl app opens. The device is now ready for use.
INFO
The SensControl app stores IODDs in an offline cache once they have been downloaded. If the
required IODD has already been downloaded, you can also use the SensControl app without an
Internet connection.
Baumer Operation | 4
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4 Operation
4.1 Switching the SensControl on/off
Instruction:
wPress and hold the power button (approx. 1.5 sec) until all LEDs have gone out.
Result:
üThe SensControl is switched on/off.
4.2 Changing the operating mode (master/sniffing)
You can switch between the operating modes Sniffing and Master mode via the power button.
Instruction:
wPress the power button 3 times within max. 3 sec (triple kick).
3 x
Result:
üLED 2 flashes blue: The SensControl is working in sniffing mode.
üLED 2 lights up yellow: The SensControl cannot start sniffing mode because the MicroSD
card cannot be used (no MicroSD card is inserted or no storage space is available on the
MicroSD card or the first partition is not FAT32-formatted).
üLED 2 lights up green: The SensControl is operating in master mode.
4.3 Charging the battery
INFO
When a power supply is connected to the mini-USB port of the SensControl, IO-Link devices
can be operated with a current consumption of up to 200 mA.
wConnect the USB charging cable included in the scope of delivery to the SensControl (con-
nector for mini-USB) and to a conventional charger for cell phones or to a PC/laptop.
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12 Operating Manual SensControl | V1
4.4 Operating the SensControl in sniffing mode
NOTICE
The SensControl app cannot be used in sniffing mode.
In sniffing mode, the SensControl tracks the communication between an IO-Link master and an
IO-Link device without affecting the existing connection between the IO-Link master and the IO-
Link device.
The setup of the sniffing mode is described exemplarily with the following devices:
nIO-Link master: Baumer USB IO-Link Master (USB IOLM)
nIO-Link device: Baumer IR18 distance sensor
Sniffing mode is set up with other devices analogously.
Set up sniffing mode in the following order:
1. Connect the SensControl.
2. Activate sniffing mode.
Afterwards, you can read out the MicroSD card to view the data.
Also see about this
2Connecting the SensControl (sniffing mode) [}12]
2Activating sniffing mode [}13]
2Reading the MicroSD card [}13]
4.4.1 Connecting the SensControl (sniffing mode)
1 2
3
1 Anschluss für IO-Link Master 2 Anschluss für IO-Link Device
3 Slot für MicroSD-Karte
Instruction:
a) Connect the USB IOLM to the SensControl (connection for IO-Link master).
b) Connect the sensor to the SensControl (connection for IO-Link device).
c) Insert a MicroSD card into the SensControl (slot for MicroSD card). The MicroSD card must
be FAT32-formatted.
Baumer Operation | 4
V1 | SensControl Operating Manual 13
4.4.2 Activating sniffing mode
Instruction:
wPress the power button 3 times within max. 3 sec (triple kick).
3 x
Result:
üLED 2 flashes blue: The SensControl is working in sniffing mode.
üLED 2 lights up yellow: The SensControl cannot start sniffing mode because the SD card
cannot be used (no SD card inserted or no memory available on the SD card or the first par-
tition is not FAT32-formatted).
4.4.3 Reading the MicroSD card
Instruction:
a) Remove the MicroSD card from the SensControl and insert the card into your PC.
b) Open the folder of the MicroSD card on your PC.
For each sniffing process, the SensControl saves a continuous CSV file on the MicroSD
card.
c) Open the desired CSV file.
Interpretation of the CSV file (example)
Code in CSV
Time since
power on (µs) Data direction I
Sent data to the end
of the line II
792624101.0 a200 792624101 0 a200
792624218.1 06 1e a2 00 06 1e a3
11 2b 1b a4 33 11 28 a5 22 c3 2d
792624218 1 06 1e a2 00 06 1e a3
11 2b 1b a4 33 11 28
a5 22 c3 2d
I0 = IO-Link master > IO-Link device
1 = IO-Link device > IO-Link master
II Information is given in hexadecimal
4.5 Resetting to factory settings
Instruction:
wPress and hold the power button of the SensControl until all LEDs light up and then go out
one after the other (approx. 10 sec).
Result:
üThe SensControl is in the factory settings: Device name and WLAN SSID correspond to the
information on the name plate (see back of device).
4 | Operation Baumer
14 Operating Manual SensControl | V1
4.6 Operation of the SensControl app
4.6.1 Changing the roles
Condition:
ðYou are registered with the role Specialist.
Instruction:
a) Tap the gear icon in the upper right corner.
üThe Settings page opens.
b) Tap Role.
c) Select the desired role.
4.6.2 Setting the IODD source
Instruction:
a) Tap the gear icon in the upper right corner.
üThe Settings page opens.
b) Tap IODD Repository URL.
c) Select the desired source (URL) from which the IODD of the IO-Link device is to be down-
loaded.
NOTICE!The SensControl automatically downloads the IODD from the URL set here as
soon as you connect the IO-Link device to the SensControl.
Alternatively, you can define the IODD source by manually entering the URL. To do this, tap the
plus symbol at the top left and then enter the URL.
Baumer Operation | 4
V1 | SensControl Operating Manual 15
4.6.3 Creating favorites
You have the option to create submenu items as favorites (for quick access). This is especially
recommended for submenu items that you need regularly. In the following, the creation of a fa-
vorite is described using the example of the submenu item Vendor Name.
Instruction:
a) Navigate to the desired submenu item.
In our example: Identification | Vendor Name
b) Tap the asterisk (on the right of the submenu item).
Result:
üThe submenu item is saved in the list of favorites.
4 | Operation Baumer
16 Operating Manual SensControl | V1
4.6.4 Parameterizing an IO-Link device (example)
INFO
The type and scope of the adjustable parameters depends on the IO-Link device connected to
the SensControl. The following is an example of how to parameterize the switch point SP1 for
an inductive distance sensor from Baumer.
Condition:
ðYou are registered with the role Specialist.
a) On the start page, tap Parameters.
üThe Parameter page opens, listing the parameters that can be set for the sensor.
b) Tap SSC1 Configuration.
üThe SSC1 Configuration page opens.
Baumer Operation | 4
V1 | SensControl Operating Manual 17
c) Tap Setpoints.
üThe Setpoints page opens.
d) Tap SSC1 Param.
üThe SSC1 Param page opens.
4 | Operation Baumer
18 Operating Manual SensControl | V1
e) Tap on SP1.
üThe SP1 page opens.
f) Use the slider bar to set the desired value for SP1 (1) and confirm with Apply (2).
1
2
Result:
üThe parameter for SP1 is set.
Baumer Technical data | 5
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5 Technical data
Dimensions n70 × 20 × 95 mm (W × H × D)
Weight n154 g
Interfaces n1 x M12 5-pin socket for IO-Link device (Class A)
n1 x M12 4-pin connector for IO-Link master (Class A)
n1 x micro SD card slot
n1 x mini-USB connection
nBluetooth Smart
nWLAN
Supported standards nIO-Link versions 1.0 and 1.1
nIODD versions: 1.0.1 and 1.1
Power supply nChoice of:
▪ Integrated USB port
▪ IO-Link master
▪ Integrated battery
nWith battery operation:
▪ Max. current IO-Link device: 350 mA
▪ Operating time more than 3 h at 2 W
▪ Voltage IO-Link device: 24 V ±20%
Radio transmission output
max.
nWLAN: 18 dBm
nBluetooth Smart: 2 dBm
Standards nEN 55022 /2010 Class A
nEN 55024 /2010 + A1 /2015
nContains FCC ID: W7OMRF24WG0MAMB
nContains FCC ID: PVH0950 IC: 5325A-0950
List of illustrations Baumer
20 Operating Manual SensControl | V1
List of illustrations
Ill. 1 Name plate ......................................................................................................................................... 4
Ill. 2 Functionality of the SensControl......................................................................................................... 5
Ill. 3 SensControl app ................................................................................................................................. 7
Ill. 4 Connections on the SensControl ........................................................................................................ 8
Ill. 5 Dimension drawing, connections, and display elements .................................................................... 9
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