Baumr-AG BMMDL-07 User manual

E&OE © 2020 Baumr-AG
Mill Drill
BMMDL-07 +
Metal Lathe
BMLAT-05
User Manual
READ THIS MANUAL CAREFULLY BEFORE USE –FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE
AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may
vary in appearance, assembly, inclusions, specifications, description and packaging.

E&OE © 2020 Baumr-AG 2
Safety
Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or
equipment or property damage if not understood or followed. Safety messages have the following symbols:
You WILL be KILLED or
SERIOUSLY INJURED if you do
not follow instructions.
You CAN be KILLED or
SERIOUSLY INJURED if you do
not follow instructions.
You CAN be INJURED if you do
not follow instructions or equipment
damage may occur.
It is vital that you read and understand this
user manual before using the product,
including safety warnings, and any assembly
and operating instructions. Keep the manual
for future reference.
Safety precautions and recommendations
detailed here must be fully understood and
followed to reduce the risk of injury, fire,
explosion, electrical hazard, and/or property
damage.
Safety information presented here is generic
in nature –some advice may not be
applicable to every product. The term
"equipment" refers to the product, be it
electrical mains powered, battery powered or
combustion engine powered.
•Before Use - If you are not familiar with the
safe operation/handling of the equipment or
are in any way unsure of any aspect of
suitability or correct use for your
application, you should complete training
conducted by a person or organization
qualified in safe use and operation of this
equipment, including fuel/electrical handling
and safety.
•Do NOT operate the equipment in
flammable or explosive environments, such
as in the presence of flammable liquids,
gases or dust. The equipment may create
sparks or heat that may ignite flammable
substances.
•Keep clear of moving parts.
•Equipment may be a potential source of
electric shock or injury if misused.
•Do NOT operate the equipment if it is
damaged, malfunctioning or is in an
excessively worn state.
•Do NOT allow others to use the equipment
unless they have read this manual and are
adequately trained.
•Keep packaging away from children - risk
of suffocation! Operators must use the
equipment correctly. When using the
equipment, consider conditions and pay
due care to persons and property.
General Work Area Safety
•Work areas should be clean and well it.
•Do not operate the equipment if
bystanders, animals etc are within
operating range of the equipment or the
general work area.
•If devices are provided for connecting dust
extraction / collection facilities, ensure
these are connected and used properly.
Dust collection can reduce dust-related
hazards.
General Personal Safety
•Wear appropriate protective equipment
when operating, servicing, or when in the
operating area of the equipment to help
protect from eye and ear injury, poisoning,
burns, cutting and crush injuries. Protective
equipment such as safety goggles,
respirators, non-slip safety footwear, hard
hat, hearing protection etc should be used
for appropriate equipment / conditions.
Other people nearby should also wear
appropriate personal protective equipment.
Do not wear loose clothing or jewellery,
which can be caught in moving parts. Keep
hair and clothing away from the equipment.
•Stay alert and use common sense when
operating the equipment. Do not over-
reach. Always maintain secure footing and
balance.
•Do not use the equipment if tired or under
the influence of drugs, alcohol or
medication.
•This equipment is not intended for use by
persons with reduced physical, sensory or
mental capabilities.
General Fuel Safety
•Petrol/fuel/gasoline is extremely flammable
–keep clear of naked flames or other
ignition sources.
•Do not spill fuel. If you spill fuel, wipe it off
the equipment immediately –if fuel gets on
your clothing, change clothing.
•Do NOT smoke near fuel or when
refuelling.
•Always shut off the engine before
refuelling.
•Do NOT refuel a hot engine.
•Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly.
•Always refuel in well ventilated areas.
•Always check for fuel leakage. If fuel
leakage is found, do not start or run the
engine until all leaks are fixed.
General Carbon-Monoxide Safety
•Using a combustion engine indoors CAN
KILL IN MINUTES. Engine exhaust
contains carbon-monoxide –a poison you
cannot smell or see.
•Use combustion engines OUTSIDE only,
and far away from windows, doors and
vents.
General Equipment Use and Care
•The equipment is designed for domestic
use only.
•Handle the equipment safely and carefully.
•Before use, inspect the equipment for
misalignment or binding of moving parts,
loose components, damage or any other
condition that may affect its operation. If
damaged, have the equipment repaired by
an authorised service centre or technician
before use.
•Prevent unintentional starting of the
equipment - ensure equipment and power
switches are in the OFF position before
connecting or moving equipment. Do not
carry equipment with hands or fingers
touching any controls. Remove any tools or
other items that are not a part of the
equipment from it before starting or
switching on.
•Do not force the equipment. Use the
correct equipment for your application.
Equipment will perform better and be safer
when used within its design and usage
parameters.
•Use the equipment and accessories etc. in
accordance with these instructions,
considering working conditions and the
work to be performed. Using the equipment
for operations different from those intended
could result in hazardous situations.
•Always keep equipment components
(engines, hoses, handles, controls, frames,
housings, guards etc) and accessories
(cutting tools, nozzles, bits etc) properly
maintained. Keep the equipment clean and,
where applicable, properly lubricated.
•Store the equipment out of reach of
children or untrained persons. To avoid
burns or fire hazards, let the equipment
cool completely before transporting or
storing. Never place or store the equipment
near flammable materials, combustible
gases or liquids etc.
•The equipment is not weather-proof, and
should not be stored in direct sunlight, at
high ambient temperatures or locations that
are damp or humid.
•Do not clean equipment with solvents,
flammable liquids or harsh abrasives.
•For specific equipment safety use and care,
see Equipment Safety.

E&OE © 2020 Baumr-AG 3
General Electrical Safety
•Inspect electrical equipment, extension
cords, power bars, and electrical fittings for
damage or wear before each use. Repair or
replace damaged equipment immediately.
•Ensure all power sources conform to
equipment voltage requirements and are
disconnected before connecting or
disconnecting equipment.
•When wiring electrically powered
equipment, follow all electrical and safety
codes.
•Wherever possible, use a residual current
device (RCD).
•High voltage / high current power lines may
be present. Use extreme caution to avoid
contact or interference with power lines.
Electrical shock can be fatal.
General Electrical Safety
•Electrically grounded equipment must have
an approved cord and plug and be
connected to a grounded electrical outlet.
•Do NOT bypass the ON/OFF switch and
operate equipment by connecting and
disconnecting the electrical cord.
•Do NOT use equipment that has exposed
wiring, damaged switches, covers or
guards.
•Do NOT use electrical equipment in wet
conditions or in damp locations.
•Do NOT use electrical cords to lift, move or
carry equipment.
•Do NOT coil or knot electrical cords, and
ensure electrical cords are not trip hazards.
General Service Information
•The equipment must be serviced or
repaired at authorised service centres by
qualified personnel only.
•Replacement parts must be original
equipment manufacturer (OEM) to ensure
equipment safety is maintained.
•Do NOT attempt any maintenance or repair
work not described in this manual.
•After use, the equipment and components
may still be hot –allow the equipment to
cool and disconnect spark plugs and/or
electrical power sources and/or batteries
from it before adjusting, changing
accessories or performing repair or
maintenance.
•Do NOT adjust while the equipment is
running.
•Perform service related activities in suitable
conditions, such as a workshop.
•Replace worn, damaged or missing
warning/safety labels immediately.
Mill Drill General Safety
This machine is designed for drilling, deep milling and face milling of small work pieces with size limitations of 300x200x200mm. If the operator
intends to use this machine beyond its intended design/purpose, please contact the manufacturer or your dealer before operation.
Do not use the mill drill if you intend to operate it:
•Without reading the manual.
•Without any professional training of drilling and milling.
•Beyond its intended design/purpose and without getting enough advice about safety from manufacturer.
•Without making sure that every safety precaution is followed.
Important Safety Information:
•Noise level during operation is 70 –75dB(A).
•Temperature range to operate and store this machine should be between -20 to 40°C.
•WARNING! After interruption due to power failure, it’s possible that the machine will accidentally start up. Please turn OFF the machine as soon
as a power failure occurs.
•WARNING! Always wear approved eye protection during operation.
Correct Handling:
•The machine is quite heavy. It would be better to carry this machine with the help of an appropriate lifting tool.
•If the operator has to handle this machine without any lifting tools, ensure that the operator can comfortably carry its weight and handle it with
care while practicing common sense and self-protection.
WARNING! When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shocks and personal
injuries. Read all these instructions before operating this product and save these instructions.
•Keep work area clean. Cluttered areas and benches invite injuries.
•Consider work area environment. Do not expose power outlet to rain or moisture. Do not use power tools in damp or wet locations. Keep work
area well lit. Do not use power tools where there is risk of causing a fire or explosion.
•Guard against electric shock. Avoid bodily contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators, etc.)
•Keep children away. Do not let visitors touch the tool or extension cord. All visitors should be kept away from the work area.
•Store idle tools. When not in use, tools should be stored in a dry, high or locked-up place, out of reach of children.
•Do not force the tools. It will do the job better and safer at the rate for which it was intended.
•Use the right tools. Do not force small tools or attachments to do the job of a heavy-duty tool. Do not use tools for purposes not intended; for
example, do not use circular saws to cut tree limbs or logs.
•Dress properly. Do not wear loose clothing or jewellery, they can get caught in moving parts. Rubber gloves and non-skid footwear are
recommended when working outdoors. Wear protective hair covering to contain long hair.
•Use safety glasses. Also use face or dust mask if the cutting operation is dusty.
•Connect a dust extraction equipment. If devices are provided for the connection of extraction and collection facilities, ensure these are connected
and properly used.
•Do not abuse the cord. Never carry the tool by cord or yank it to disconnect it from the socket. Keep the cord away from heat, oil and sharp
edges.
•Secure work. Use a clamp or a vise to hold down the work. Once it’s fixed securely, you can then use both hands to operate the machine.
•Do not overreach. Always keep proper footing and balance.

E&OE © 2020 Baumr-AG 4
•Maintain tools with care. Keep cutting tool sharp and clean for better and safer performance. Follow instructions for lubrication and changing
accessories. Inspect tool cord periodically and if damaged have it repaired by an authorised serviced facility. Inspect extension cords periodically
and replace, if damaged Keep handle dry, clean and free from oil and grease.
•Disconnect tools. When not in use, before servicing and when changing accessories such as blade, bits and cutters.
•Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before
turning it on.
•Avoid unintentional starting. Do not carry a plugged-in tool with a finger on the switch. Ensure switch. Ensure switch is OFF when plugging in.
•Use outdoor extension leads. When tool is used outdoors, use only extension cords intended for outdoor use.
•Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired. Check damaged parts. Before further use of
the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perfom1 its intended
function. Check for alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other conditions that may affect
its operation, guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise
indicated in this instruction manual. Have defective switches replaced by an authorised service facility. Do not use the tool if the switch does not
turn it ON and OFF.
•Warning. The use of any accessory or attachment, other than those recommended in this instruction manual, may present a risk of personal
injury.
•Have your tool repaired by a qualified person. -This electric tool is in accordance with the relevant safety requirements. Repairs should only be
carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.
Mini Metal Lathe General Safety
OPERATOR: COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY PRODUCT. THESE FACTORS MUST
BE SUPPLIED BY THE OPERATOR. PLEASE REMEMBER:
•When using electric tools, machines or equipment, basic safety precautions should always be followed to reduce the risk of fire, electric shock,
and personal injury.
•Keep work area clean. Cluttered areas invite injuries.
•Consider work area conditions. Do not use machines or power tools in damp, wet, or poorly lit locations. Do not expose equipment to rain. Keep
work area well lit. Do not use tools in the presence of flammable gases or liquids.
•Keep children away. All children should be kept away from the work area.
•Guard against ele9tric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
•Stay alert. Never operate equipment if you are tired.
•Do not operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or
reflexes might be impaired.
•Do not wear loose clothing or jewellery as they can be caught in moving parts.
•Wear restrictive hair covering to contain long hair.
•Use eye and ear protection. Always wear:
•ANSI approved chemical splash goggles when working with chemicals.
•ANSI approved impact safety goggles at other times.
•ANSI approved dust mask or respirator when working around metal, wood, and chemical dusts and mists.
•A full-face shield if you are producing metal or wood filings.
•Always keep proper footing and balance.
•Do not reach over or across running machines.
•Always check that adjusting keys and wrenches are removed from the tool or machine work surface before plugging it in.
•Do not carry any tool with your finger on either the start button or trigger.
•When servicing, use only identical replacement parts.
Before Operation
•Be sure the switch is OFF when not in use and before plugging in.
•Do not attempt to use inappropriate attachments to exceed the tool's capacity. Approved accessories are available from the dealer or machine
maker.
•Check for damaged Parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate
properly and perform its intended function.
•Check for alignment and binding of all moving parts, broken parts or mounting fixtures and any other condition that may affect proper operation.
Any part that is damaged should be properly repaired or replaced by a qualified technician.
•Do not use the tool if any switch does not turn off and on properly.

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Operation
•Never force the tool or attachment to do the work of a larger industrial tool. It is designed to do the job better and more safely at the rate for which
it was intended.
•Do not carry the tool by its power cord.
•Always unplug the cord by the plug. Never yank the cord out of the wall.
•Always turn off the machine before unplugging.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO NOT OPERATE THE TOOL!
Grounding Instructions
This machine has a three-prong plug, the third(round)prong is the ground. Plug this cord only into a three-prong receptacle. Do not attempt to defeat
the protection the ground wire provides by cutting off the round prong. Cutting off the ground will result in a safety hazard and void the warranty.
DO NOT MODIFY THE PLUG IN ANY WAY. IF YOU HAVE ANY DOUBT, CALL A QUALIFIED ELECTRICIAN.

E&OE © 2020 Baumr-AG 6
Safety Symbols
The product may have safety warning labels attached to it, explained below. Understand the symbols on your
product and their meanings. If any stickers become unreadable, unattached etc., replace them.
Flammable Material Hazard
Flammable liquids, gases or
substances etc may present.
Avoid ignition sources and open
flames. Danger of fire.
Read User Manual
Read and fully understand
product safety warnings,
operation, procedures etc before
using the product.
Use Hand Protection
Wear appropriate hand protection
and take due care as the product
or use of the product may present
hand hazards.
Carbon-Monoxide Hazard
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be fatal.
Electrocution / Electrical Shock
Hazard
High voltage or high current
electricity may be present or
required by the product. Take
due care when handling electrical
products, cables, plugs and
leads. Electrical shock can be
fatal.
Toxic Fumes / Dust Hazard
Using the product or by-products
from use may produce fumes,
smoke or particles that could be
harmful if inhaled. Wear
appropriate breathing protection
and have adequate ventilation.
Explosive Material Hazard
Combustible liquids, gases or
substances etc may be present.
Avoid ignition sources and open
flames. Danger of explosion.
Cutting / Amputation Hazard
The product may have blades,
edges or mechanical devices that
can cause severe cut injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Crush Hazard
The product may have blades,
edges or mechanical devices that
can cause severe crush injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Single Operator Only
The product must be operated by
a single person only. More than
one person operating the product
may introduce additional hazards.
Use Face Protection
Wear appropriate full-face
protection and take due care as
the product or use of the product
may present face and eye
hazards.
Use Foot Protection
Wear appropriate foot protection
and take due care as the product
or use of the product may present
foot hazards.
Use Eye / Ear / Head Protection
Wear appropriate eye and / or
ear and / or head protection and
take due care as the product or
use of the product may present
eye, hearing and head hazards.
Running Hazard
Do not run on or near the product
as doing so may present a fall
hazard.
Diving Hazard
Do not dive into the product as
doing so may present a neck /
head injury hazard.
Adult Supervision Required
Always supervise children and
other users of a product to
prevent drowning or injury.
Skin Penetration / Puncture
Hazard
The product may produce
pressure, emit liquids or objects
that can cause severe injury to
fingers, limbs, blood etc. Take
due care when handling and
using the product.
Hot Surface Hazard
Be aware that the product may
produce high temperatures and
hot surfaces that can cause burn
injuries.
Flying Debris Hazard
Be aware that the product or use
of the product may present
hazards produced by flying
debris. Wear appropriate clothing
and protective devices.
Moving Parts Hazard
Be aware that the product
contains or uses mechanical
devices that move or rotate.
Always wait for moving parts to
stop fully before handling the
product, adjusting, maintenance
etc.

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Carbon-Monoxide Hazard
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be fatal.
Pull Hazard
Be aware that the product
contains or uses mechanical
devices that can pull in objects
and can cause severe injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Slope / Fall Injury Hazard
Be aware that using the product
on sloping surfaces or in slippery
conditions may present additional
dangers from falls and contact
with blades, moving parts, hot
surfaces etc.
"Slam Dunk" Warning
Do NOT attempt "slam dunk"
manoeuvres as this may result in
severe injury due to falling,
product breakage or collapse etc.
Electrocution / Electrical Shock
Hazard - Outdoor
High voltage or high current
electricity may be present or
required by the product. Do NOT
use in rain, damp or wet
conditions. Electrical shock can
be fatal.
Electrocution / Electrical Shock
Hazard - Disconnect
High voltage or high current
electricity may be present or
required by the product. Always
disconnect the product from the
electrical supply before handling
the product, adjusting,
maintenance etc.
Power Line Electrocution
Hazard
High voltage / high current power
lines may be present. Use
extreme caution to avoid contact
or interference with power lines.
Electrical shock can be fatal.
"Kick-Back" Hazard
High level of "kick-back" hazard
that can cause the machine to
suddenly rotate towards operator.
Kick-back injury can be fatal.
Winch Operator Position
Hazard
Do NOT stand between winch
and load. Do NOT use winch to
move people.
Winch Lift Hazard
Do NOT LIFT load vertically. Use
machine to PULL only.
Cable Hazard
Ensure that load bearing cable is
not kinked or knotted.
Winch Cable Hazard
Ensure that there is a minimum
number of cable coils on
winching mechanism.
Winch Hook Hazard
Carry hook to load –do NOT
throw or run.
Flash / Blinding Hazard
Wear appropriate eye protection
for welding. Direct exposure to
weld arcs may cause permanent
eye injury.
Laser Hazard
Laser may be in use –do NOT
look directly at laser or allow
others to.

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Table of Contents
Safety ......................................................................................................................................................... 2
Safety Symbols...........................................................................................................................................................6
Parts Identification –Mill Drill BMMDL-07 ............................................................................................. 10
External Features .....................................................................................................................................................10
Longitudinal (Y) and Cross (X) Axis .........................................................................................................................11
Vertical (Z) Axis ........................................................................................................................................................12
Spindle and Gear Box...............................................................................................................................................13
Parts List...................................................................................................................................................................14
Installation ............................................................................................................................................... 17
Location Set-Up........................................................................................................................................................17
Installation and Removal of the Taper Shank ..........................................................................................................18
Adjusting the Spindle Box.........................................................................................................................................18
Adjusting the Tip Angle of the Fuselage...................................................................................................................19
Adjusting the Mitre Wedge .......................................................................................................................................19
Operation ................................................................................................................................................. 20
Power Connection/Disconnection.............................................................................................................................20
Initial Starting............................................................................................................................................................20
Starting Under Normal Conditions............................................................................................................................21
Drilling or Deep Milling..............................................................................................................................................21
Face Milling...............................................................................................................................................................21
Drilling/Milling Speed................................................................................................................................................22
Operational Checklist................................................................................................................................................22
Protection and Maintenance.....................................................................................................................................22
Maintenance............................................................................................................................................. 23
Daily Maintenance....................................................................................................................................................23
Seasonal Maintenance.............................................................................................................................................23
Cutter Maintenance ..................................................................................................................................................23
Accessories Maintenance.........................................................................................................................................24
Lubrication Mechanics..............................................................................................................................................24
Specifications.......................................................................................................................................... 25

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Parts Identification –Mini Metal Lathe BMLAT-05................................................................................. 26
Features....................................................................................................................................................................26
Headstock.................................................................................................................................................................27
Running Gear ...........................................................................................................................................................27
Tailstock....................................................................................................................................................................27
Saddle.......................................................................................................................................................................27
Motor.........................................................................................................................................................................28
Unpacking & Preparing for Use.............................................................................................................. 29
Installation ............................................................................................................................................... 30
Mounting the Lathe...................................................................................................................................................30
Starting Procedure .................................................................................................................................. 31
Plugging It In And Switching It On............................................................................................................................31
Starting Under Normal Conditions............................................................................................................................32
Operation ................................................................................................................................................. 33
Simple Turning..........................................................................................................................................................33
Simple Turning with Power Feed..............................................................................................................................34
Bevel Cutting ............................................................................................................................................................35
Screw Cutting ...........................................................................................................................................................36
Changing Gears for Screw Cutting ........................................................................................................ 37
Gear Chart for Cutting Imperial Threads................................................................................................ 38
Gear Chart for Cutting Metric Threads................................................................................................... 39
Maintenance............................................................................................................................................. 40
Before Use................................................................................................................................................................40
After Use...................................................................................................................................................................40
Motor Brushes ..........................................................................................................................................................40
Settings and Adjustments ...................................................................................................................... 41
Cross-Slide Adjustments ..........................................................................................................................................41
Cross-Slide Feed Handle .........................................................................................................................................41
Compound Slide Adjustments ..................................................................................................................................41
Accessories............................................................................................................................................. 42
External Jaws –3-Jaw Chuck ..................................................................................................................................42
Fixed and Moving Steadies ......................................................................................................................................43
How to Use a Thread Dial Indicator (Optional).........................................................................................................43
Specifications.......................................................................................................................................... 45

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Parts Identification –Mill Drill BMMDL-07
External Features

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No.
Name
No.
Name
A
Motor
H
Base
B
Fine feeding wheel
I
Connecting strut
C
Headstock & spindle
J
Limit block
D
Longitudinal feed hand wheel
K
Controller
E
Working table
L
Balance mechanism
F
Saddle
M
Fuselage
G
Cross feed hand wheel
N
Electrical box
Longitudinal (Y) and Cross (X) Axis

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Vertical (Z) Axis

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Spindle and Gear Box

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Parts List
Item
No
Part Name
Q'ty
Item
No
Part Name
Q'ty
1
Base
1
38
Cap screw M6 x 25
2
2
X-axis feeding screw
1
39
Fuselage seat
1
2-1
Key 4 x 16
2
39-1
Shaft
1
4
Dial
2
39-2
Key 8 x 12
1
5
Hand wheel
2
40
Spring washer 10
3
6
Nut MS
2
40-1
Washer 10
3
7
Knob
2
41
Cap screw Ml0 x 30
3
8
Screw MS x 55
2
42
Guide finger
2
9
Cap screw M6x 8
8
43
Set screw M6 x 22
7
10
Holding plate (1)
1
44
Ruler
1
11
Dust guard cover
1
45
Wedge
1
12
Holding plate (2)
2
46
Gear rack
1
13
Ball bearing 8200
2
47
Cap screw M6 x 12
4
14
Washer
2
48
Name plate
1
15
Nut MS
4
49
Spindle box
1
16
Y-axis ruler
1
50
Pinion
1
17
Cap screw M6x 16
4
51
Key 4 x 25
1
18
Y-axis bearing seat
1
52
Bevel gear
1
19
Working table
1
53
Retaining ring 12
1
20
Y-axis feeding screw
1
54
Ball ø 5.0
1
21
End cover
1
55
Spring 0.8x 0.8 x 10
1
22
Screw M6x 10
2
56
Screw M6x 8
1
23
Y-axis screw nut
1
57
Handle stock
1
24
Holding plate (3)
1
58
Operating lever
3
25
Dust guard cover
1
59
Lever cap
3
26
Screw seat
1
60
Cap screw MS x 25
4
27
Cap screw M6x 16
2
61
Guide finger
1
28
Set screw M6 x 22
6
62
Cap screw M6 x 25
1
29
NutM6
13
63
Spindle box seat
1
30
Handle
3
64
Wedge
1
31
Screw M6x 10
2
65
Limit block
1
32
Guide finger
1
66
Wedge
1
33
Screw M6x 8
1
67
Ruler
1
34
X-axis wedge
1
68
Fuselage
1
35
Saddle
1
69
Electric box
1
36
Y-axis wedge
1
70
Lock nut M24
1
37
X-axis screw nut
1
71
Big washer
1

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Item
No
Part Name
Q'ty
Item
No
Part Name
Q'ty
72
Connecting strut
1
122
Bearing cover
2
78
Key 5 x 5 x 40
1
123
Ball bearing 80206
2
79
Spindle
1
124
Name plate
1
80
Transmission gear
1
125
Fine feeding label
1
81
Support block
1
126
Protecting cover
1
82
Screw MS x 20
2
127
Motor
1
83
Pin4 x 15
1
128
Motor gear
1
84
Worm
1
129
Interring ring 9.0
1
85
Sleeve
1
130
Motor seat
1
86
Pin 3x 12
1
131
Flat screw M6x 12
4
87
Pin 3 x 12
2
132
Round screw M5 x 8
4
88
Adjustable union
1
133
Yellow lamp
1
89
Bracket
1
134
Speed control knob
1
90
Screw MS x 25
1
135
Green lamp
1
91
Dial
1
136
Fuse box
1
92
Spring steel 1.0
3
137
Emergency stop switch
1
93
Small hand wheel
1
138
Gear
1
94
Screw MS x 16
1
139
Ball bearing 80101
2
95
Small shaft
1
140
Transmission gear
1
96
Cover
1
141
Bar
1
97
Screw M4 x 6
2
142
Linking board
1
98
Support of dust cover
1
143
Set screw M5 x 8
1
99
Screw MS x 16
2
144
Self-tapping Screw ST2.9 x 8
2
100
Dust guard
1
145
H/L label
1
101
Clamp bolt M6 x 12
1
146
Motor cover
1
102
Upper end washer
1
147
Motor connecting flange
1
103
Upper end screw M6 x 16
1
148
Screw M6 x 10
4
104
Set screw M6 x 6
1
149
Warning label
1
105
Spring0.8 x 4.8 x 10
1
150
PC board
1
106
Ball ø 5.0
1
151
Lock sleeve
1
107
Handle seat
1
152
Rotor shaft
1
108
Double head bolt MS x 70
1
153
Key 4 x 6
1
109
Knob
1
154
Spring support
1
110
Warning label
1
155
Torsion spring
1
111
Controller
1
156
Cover
1
112
Label on controller
1
157
Nut
1
113
Shaft (1)
1
158
Prop
1

E&OE © 2020 Baumr-AG 16
Item
No
Part Name
Q'ty
Item
No
Part Name
Q'ty
114
Double round head key 4x4x45
1
159
Supporting shank
1
115
Internal ring ø 12
1
160
Screw
1
116
Spacing ring
2
161
Washer
2
117
Small shaft
1
162
Internal ring 12
1
118
Spacing ring
1
163
Cover
1
119
Spindle nut
1
164
Top Cover
1
120
Double round head key 5x5x30
1
165
Screw M3 x 6
4
121
Cap screw M5 x 8
6

E&OE © 2020 Baumr-AG 17
Installation
Location Set-Up
The machine should be fixed on a flat and secure worktable with four hexagon bolts. Install it at an appropriate
location in order to fully-utilised the precision requirements of the machine.
Selecting an Appropriate Location
•The worktable should have a flat, stable surface.
•Avoid placing it under direct sunlight or areas with heavy dust and moisture.
Securing the Mill Drill
1. Drill four holes on the worktable. Dimensions should be the same as the holes on the machine's base.
NOTE: Consider the Y-axis handwheel when choosing a suitable location for the machine.
2. Adjust the machine accordingly and secure it to the worktable with 4 M10 bolts and nuts.
Checklist Before Switching ON the Machine
•Remove all fixtures which that might impede the normal operation of the machine.
•Check whether the power voltage is suited to the machine (see label in front of the machine).
•Remove all obstacles and debris around the machine.
•Remove the anti-rust protection before affixing the machine.
•Check the angle of the pillar and adjust the bolts to see if they are tight enough.
•Check the chuck, chuck holder and fixing pin on the spindle to ensure they are unloaded.
•Check the High-Low speed on spindle to see if it’s set on the right speed setting.
•Turn on the machine and check the direction of the spindle rotation (should be clockwise).
•Run the Longitudinal Axis (Working table), Cross Axis (Saddle seat) and Vertical Axis (Fuselage) to ensure
they’re in normal condition.
•Be aware always while operating the machine. If you notice anything unusual, immediately stop using the
machine and have it repaired immediately.

E&OE © 2020 Baumr-AG 18
Installation and Removal of the Taper Shank
Installation
1. Turn off the main power before you replace the
cutter.
2. Pull out the protective cover (a).
3. Wipe the spindle sleeve and taper shank.
4. Put the taper shank (g) into the spindle sleeve.
Cutter should be matted with oil cloth to ensure the
safety of the machine and your fingers.
5. Insert the Fixing Pin (d) right on the spindle sleeve.
6. Use a #l4 open end wrench (c) to tighten the spindle
draw bar (b) in a clockwise direction to secure the
taper shank.
7. Pull out the fixing pin.
8. Install the protective cover (a).
Removal
1. Turn off the main power before you replace the
cutter.
2. Pull out the protective cover (a).
3. Insert the fixing pin (d) right on the spindle sleeve.
4. Use a #14 open end wrench (c) to loosen the
spindle draw bar (b) in an anti-clockwise direction.
5. Knock the taper shank (g) gently with a plastic
hammer to loosen it in the spindle sleeve. Then,
take off the taper shank (g).
6. Cutter should be matted with an oil cloth to ensure the safety of the machine and your fingers.
7. Re-install the protective cover (a).
IMPORTANT! For your safety, any adjustments on the machine should be done only when it is already
unplugged from the mains power supply.
Adjusting the Spindle Box
Using the limit block, you can control the traveling rate of the spindle box.
1. Loosen the handle (a) beside the limit block (b).
2. Adjust the limit block (b) into the desired position.
3. Tighten the handle.
4. Travel position can refer to the ruler on the fuselage rotary.

E&OE © 2020 Baumr-AG 19
Adjusting the Tip Angle of the Fuselage
1. Turn OFF the mains power before doing any adjustments.
2. Hold the fuselage by hands to prevent the fuselage from falling.
3. Loosen the locked nut (a) with a large wrench (b).
4. Adjust the fuselage tip angle, as needed (max. angle is 450 for
both left and right).
5. Tighten it.
Adjusting the Mitre Wedge
After long-term contact motion to the machine, function error will
occur due to relative surface motion. Mitre wedge will act as an
interface on each slide surface. In order to eliminate this error, this machine will make use of adjusting the screw
pressure between the two machine parts (ex. Spindle Box and Fuselage). Adjust and keep-up the contact
pressure to maintain its mechanical precision.
To ensure constant precision, the pressure between the two elements needs to be adjusted appropriately
because of abrasion, which the machine produces from contact motion for the same timeframe (about one year).
The following items will need to make pressure adjustments to the mitre wedge:
•Basement and saddle seat slide surface
•Saddle seat and working table slide surface.
•Fuselage seat and connecting strut slide surface.
•Fuselage and spindle box slide surface.
NOTE: Position the spindle box at its highest position when not in use.
To Adjust:
1. Loosen the locked nuts.
2. Adjust the foremost pressure of the mitre wedge with the locked nut. If necessary, adjust all
screws.
3. Tighten and loosen the adjusting screws and keep in mind that the pressure of each
adjusting screw must be the same.
4. Tighten the locked nut uniformly.
5. When locking the nut, please use a #3 interior hexagonal wrench to secure the adjusting
screw from rotating, which can cause unbalance in the pressure.
6. Adjust the middle portion first and then go towards the interior from two sides uniformly while you are
adjusting the screw to ensure a uniformed pressure setting.

E&OE © 2020 Baumr-AG 20
Operation
Power Connection/Disconnection
•Connecting, disconnecting and grounding are carried out through the plug equipped on the machine. For
safety reasons, DO NOT change this plug into any other type in any situation.
•For the control device’s protection, its’ recommended for the operator to supply a fuse with the current rating
and the total length between the fuse and the connecting terminal. Please refer to table below:
Extension Lead Table
Ampere rating
3A
6A
10A
13A
Extension Cable Length
Wire Size (mm2)
7.5m
0.75
0.75
1.0
1.25
15m
0.75
0.75
1.0
1.5
22.5m
0.75
0.75
1.0
1.5
30m
0.75
0.75
1.25
1.5
45.5m
0.75
1.25
1.5
2.5
•Ensure that the Emergency Stop Switch (A, on the left side beside the electrical box) is in the OFF position
before plugging in the cord.
•Disconnect all tools from power sources before servicing them and when changing their accessories.
Initial Starting
1. Taking all precautions stated, set the HIGH-
LOW range lever to LOW.
2. Insert the electric plug into the socket.
3. Release the Emergency Stop Switch (A) by
pushing down on the red knob slightly and
pushing it up, as indicated by the arrow on
the top of the red knob.
4. Switch on the machine by GENTLY turning
the Variable Speed Control Knob (D)
clockwise. A click will be heard as the motor
power is turned ON, but the spindle will not
rotate until the knob is turning clockwise a
little further. Speed will increase
progressively the further the knob is turned.
5. Run for a total of 5 minutes, during which
you can gradually increase the spindle
speed to its maximum value.
6. Run for at least 2 minutes at this speed
before stopping the machine and
disconnecting it from the mains supply.
7. Ensure that all components are still secure and are working freely and correctly.
8. Ensure that all mountings are secure.