Baumuller PCC-04 manual 

Instruction handbook
Read the Instruction handbook before starting any work!
Language English
Translation
Document No. 5.16002.03
Part No. 462901
Status Nov. 22, 2018
Control system
PCC-04
E5.16002.03

Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permit-
ted.
Designations and company marks contained in this Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality. 
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version. 
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller). 
The conditions stipulated in the following section under „Obligatory“ are invalid in case of pre-
liminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip-
ment/machine is sold or moved another location, this Instruction handbook must be passed
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed over, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated. 
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. [phone] - 0 
Fax: [phone] - 1 30
Email : [email protected]
Internet: www.baumueller.de

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Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.5 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Appropriate Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Training of the personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.8 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Dimensions / Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.1 Power supply requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.2 Required environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Computer data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Transport and Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.1 What to observe when transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Preparing the mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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Table of Contents
7.1.1 BoxPC Standard (width 93 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1.2 BoxPC Special (width 78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1.3 Communication interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1.4 External display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
7.2 Using CFast®cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.1 Power switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.1 Software license and activation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.2 Firmware and software updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.3 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.3 Touchkit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3.1 Touchkit setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8.3.2 Touchkit Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
8.3.3 Touchkit Edge Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3.4 Touchkit Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.3.5 Touchkit „About“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.3.6 Touchkit (eGalaxTouch) icon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4 Intel®Graphics Control Panel user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.1 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.2 Single Display configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.4.3 Adjusting 3D-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4.4 Configuration video overlay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.4.5 Profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.4.6 Hot Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.1 PCC-04 components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1.1 BoxPC Standard (width 93 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1.2 BoxPC Special (width 78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.1.3 Real-time clock battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.1.4 Hard disk drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2 BIOS configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.2.1 Boot options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.2.2 Power on after power fail options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11 Accessories and Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.1 Video adapter (DisplayPort to DVI-D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2 Cable strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
12.1 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Appendix A - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Revision survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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1GENERAL
1.1 Information on this Instruction handbook
This Instruction handbook provides important information on handling the device. A pre-
requisite for safe work is compliance with all specified safety notes and procedural in-
structions.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. This Instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.

Key to symbols
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1.2
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.
Recommen-
dations
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material damage.
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.

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1
1.3 Limitation of liability
All specifications and notes in this Instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
mnoncompliance with the Instruction handbook
musage for other than the intended purpose
musage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and commissioning in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations referring to the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage, which
incurred when assembling or connecting the device.
1.4 Copyright protection
EnDat®is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
EtherCAT®is a registered trademark of Beckhoff Automation GmbH, 
33415 Verl, Germany
Hiperface®is a registered trademark of SICK STEGMANN GmbH, 
78166 Donaueschingen, Germany
Intel®is a registered trademark of Intel Corporation,
Santa Clara, CA 95054-1549. USA
Intel Atom
Intel Coreis a registered trademark of Intel Corporation
The Instruction handbook must be treated confidentially. It is to be used exclusively by
personnel who work with the device. The consignment of the Instructionhandbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.

Applicable documents
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1.5
1.5 Applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.
1.6 Spare parts
Procure spare parts through an authorized dealer or directly from the manufacturer.
See also ZAccessories and Spare parts– from page 69.
1.7 Disposal
Insofar as no take-back or disposal agreementhas been made, please disassemble units
correctly and properly recycle the constituent parts.
See also ZDisposal– on page 71.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
describedwithin this Instruction handbook,then all guaranteeand warrantyrights are ren-
dered null and void.
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
mOnly use original spare parts of the manufacturer.

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1.9 Customer service
Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
1.10 Terms used
The term „device“ is also used in this documentation for this Baumüller product „Control
system PCC-04“.
1.11 List of associated documentations
Doc.
No. Part No. German Part No. English
Application handbook Control system PCC-04 5.16008 462103 462104
Application handbook EtherCAT 5.10030 440084

List of associated documentations
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1.11

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2SAFETY
This section provides an overview of all of the important safety aspects for optimum pro-
tection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the Instruction handbook
Each person who is tasked with performing work on or with the device must have read
and understood the Instruction handbook before working with the device. This also ap-
plies if the person involved with this kind of device or a similar one, or has been trained
by the manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.

Appropriate Use
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2.3
2.3 Appropriate Use
The device is conceived and constructed exclusively for usage compliant withits intended
purpose described in this Instruction handbook.
2.4 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook, the safety, accident pre-
vention and environmental protection regulations valid for the area of application of this
device must be complied with. Whereby:
mThe operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, anyadditionalhazardsthat could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instruction for operation of the device.
mThis Instruction handbook must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
mThe specifications of the Instruction handbook must be adhered to completely and
without exception.
mThe device may only be operated in a technically faultless and operationally safe con-
dition.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
mOnly use the device compliant with its intended purpose.
mObserve all specifications of this Instruction handbook.
mEnsure that only qualified personnel work with/on this device.
mWhen configuring, ensure that the device is always operated within its specifica-
tions.
mEnsure that the power supply complies with the stipulated specifications.
mThe device may only be operated in a technically flawless condition.

Safety
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2.5 Protective equipment
2.6 Training of the personnel
In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:
mOperating personnel
nThedrive system may onlybe operatedby persons who have been specially trained,
instructed and authorized.
nTroubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or instructed personnel. These persons must know the In-
struction handbook and act accordingly.
nCommissioning and training may only be performed by qualified personnel.
mQualified personnel
nElectrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
nQualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the service and
use of appropriate safety equipment.
Protection classification
box IP 20
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.

Fire fighting
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2.7
2.7 Fire fighting
2.8 Safety equipment
2.9 Behavior in hazardous situations or at accidents
Preventive mea-
sures
mAlways be prepared for accidents or fire!
mKeep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
mTrain personnel so that they can handle the accident signalling systems, first aid equip-
ment and life saving equipment.
And if something
does happen: re-
spond properly.
mStop operation of the device immediately with an EMERGENCY Stop.
mInitiate first aid measures.
mEvacuate persons from the danger zone.
mNotify the responsible persons of the site.
mAlarm medical personnel and/or the fire department.
mKeep access routes clear for rescue vehicles.
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
mUse the following fire-extinguishing agent:

ABC powder / CO2
WARNING!
Risk of fatal injury due to non-functioning safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
mBefore starting to work, check whether the safety equipment in good working order
and properly installed.

Safety
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2.10 Signs and labels
The following symbols and information signs are located in the working area. They refer
to the adjacencies, where they were affixed.
WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or oth-
erwise unrecognizable.
Therefore:
mMaintain all safety, warning and operating labels on the device in easily readable
condition.
Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Unauthorized persons may not touch working materials marked correspondingly.

Signs and labels
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2.10

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Instruction handbook Control system PCC-04
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3TECHNICAL DATA
3.1 Dimensions / Weight
Dimension
(Width x Height x Depth) Weight
PCC-04, BoxPC Special 78 mm x 202 mm x 163 mm
Height with wall holder: 258 mm 2 kg
PCC-04, BoxPC Standard 93 mm x 202 mm x 163 mm
Height with wall holder: 258 mm approx. 2 kg
The following table shows the main device dimensions. In order to make the required cut-
outs use the drawings in ZMounting– from page 27.
3.2 Operating conditions
3.2.1 Power supply requirements
A power supply of 24 VDC is required for the PCC-04. This may be either a standard pow-
er supply or an uninterruptible DC power supply.
In the following table the presumable currentratings for different configurations are listed.
Processor Rated output current of
power supply
Intel® Atom™ Bay Trail E3845 Standard 5.8 A
Intel® Atom™ Bay Trail E3845 Special 5.8 A
Intel®Atom™ E3827
Intel® Core™ i3-4010U (in preparation)
Intel®Core™ i5-4030U (in preparation)

Electrical data
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3.3
3.2.2 Required environmental conditions
Intel® Core™
(in preparation) Intel® Atom™
Transportation temperature range - 20°C to + 80°C
Storage temperature range - 20°C to + 80°C
Operation temperature range 0°C to + 40°C 0°C to + 55°C
0°C to + 65°C at C-ver-
sion (BMP-04-0000-
CC-2-S5-00-12C0-
2230-10)
Operation climatic class
EN 60721-3-3 3K2
Humidity (operation)
EN 60721-3-3 relative humidity:
5 % to 95 %, no condensation
Shock test according to
IEC 60068-2-27 15g, 11 ms, pulse and
25g, 6 ms pulse
Resistance to vibration
EN 60068-2-6 Frequency range 1: 2 ... 9 Hz
Amplitude: 3.5 mm
Frequency range 2: 9 ... 200 Hz
Acceleration: 1.0g
3.3 Electrical data
Rated voltage supply 24 VDC
Voltage supply, range 18 ... 36 V (minimum for start-up: 19 V)
Typical current consumption 2,8 A
Peak current 3,1 A
Connection voltage supply Combicon, 2-pole
Conductor cross-section 2.5 mm²
Torque 0.9 Nm
RTC approx. 10 years

Technical Data
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3.4 Computer data
Operating system Windows Embedded Standard 7
Processor 1.7 GHz Intel®
Core™ i3-
4010U (in
preparation)
2.9GHz Intel®
Core™ i5-
4300U (in
preparation)
1,9GHz Intel®
Atom™ Bay
Trail E3845
1,7 GHz Intel®
Atom™
E3827
Thermaldesignpower
(TDP) 15 W 15 W 10 W 8 W
Number of cores 2242
RAM 4 GB DDR3L RAM
Memory SSD; extensi-
bility: CFast
Interfaces
USB 2x USB 3.0, 
2x USB 2.0 optional 1x USB 3.0, 3x USB 2.0
RS232/422/485 1x
RS-232 1x (optional)
Ethernet 10/100/
1000 MBit/s (RJ45) 2x
3rd Ethernet (optional) The third Ethernet interface is implemented via a mini PCI
express card. 
This Interface is made accessible at the interface steel plate.
Display port Displayport Intel Core: DVI-I 1x
CFast adapter 1x (optional)

Computer data
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3.4