Baumuller b maxx BM4400 manual
Instruction handbook
Read the Instruction handbook before starting any work!
Language English
Translation
Document No. 5.12008.07
Part No. 444496
Status 7-Jul-2016
b maXX 4000
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES
Basic Units/
Power modules
with Servo Controller
E5.12008.07
Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permit-
ted.
Designations and company marks contained in these Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
This version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under „Obligatory“ are invalid in case of pre-
liminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip-
ment/machine is sold or moved to another location, these Instruction handbook must be
passed on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook are handed over, corresponding sets of instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of these Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Internet: www.baumueller.de
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Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Information on the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.10 Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.11 List of other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Contents of the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Usage for the intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.7 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.8 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.9 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.10 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.11 Conduct in case of danger or accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.12 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1.1 Dimensions BM441X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1.2 Dimensions BM442X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.3 Dimensions BM4X3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.4 Dimensions BM4X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.5 Dimensions BM4X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1.6 Dimensions BM4X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.1.7 Dimensions BM4X7X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 Operating requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3.1 System types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
3.3.2 Requirements to the energy supply / supply system. . . . . . . . . . . . . . . . . . . . . . . . . 52
3.3.3 Motor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.3.4 Required environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.5 Correction factors if the operating conditions are changed. . . . . . . . . . . . . . . . . . . . 56
3.3.5.1 Mounting height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.5.2 Environmental temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3.5.3 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.3.6 Coherence between rated current and peak current. . . . . . . . . . . . . . . . . . . . . . . . . 59
3.3.7 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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3.4 Electrical data basic units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.4.1 Electrical data of the universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.4.1.1 Electrical data BM441X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.4.1.2 Electrical data BM442X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.4.1.3 Electrical data BM443X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.4.1.4 Electrical data BM444X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.4.1.5 Electrical data BM445X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.4.1.6 Electrical data BM446X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.4.1.7 Electrical data BM4X7X universal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.2 Electrical data BM46XX acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.2.1 Electrical data BM4632 acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.4.2.2 Electrical data BM464X acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.2.3 Electrical data BM465X acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.4.2.4 Electrical data BM466X acceleration units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.4.3 Electrical data BM47XX continuous current units . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.5 Electrical data power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.5.1 Electrical data BM442X power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.5.2 Electrical data BM443X power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.5.3 Electrical data BM444X power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.5.4 Electrical data BM445X power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.5.5 Electrical data BM446X power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3.6 Additional data referring to water-cooled brake resistors. . . . . . . . . . . . . . . . . . . . . . 106
3.7 Output frequency dependent continuous current derating BM4XXX . . . . . . . . . . . . . 112
3.8 Output frequency dependent maximum current derating BM46XX . . . . . . . . . . . . . . 113
3.9 Overload monitoring modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.1 Functioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.2 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.2.1 Standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.2.2 ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
4.2.3 Encoder modules slot/position A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.3 Interconnect devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.3.1 Mix mode BM443X generation 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.4 Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
4.5 Type code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4.5.1 Explanation type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4.5.2 Explanation version code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.6 UL notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
4.7 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
4.7.1 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
4.7.2 7-segment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.7.3 Address switch S1 - S4 (only ES controller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.1 Safety notes for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.2 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.3 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
5.5 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
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6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.2 Preparing for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.2.1 Drilling patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
6.2.1.1 Drilling patterns BM441X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.2.1.2 Drilling patterns BM442X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2.1.3 Drilling patterns BM4X3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2.1.4 Drilling patterns BM4X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.2.1.5 Drilling patterns BM4X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.2.1.6 Drilling patterns BM4X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.2.1.7 Drilling patterns BM4X7X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
6.3 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
6.3.1 Requirements mounting plate for cold plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.3.2 Connecting the water cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.2 Voltage test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.3 Demands on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.3.1 Connection instructions at special power supply systems . . . . . . . . . . . . . . . . . . . . 167
7.4 Requirements to the connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.5 Protection of the device and the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.6 PE connection and RCD compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.7 Installation requirements with regard to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.8 Requirements for the motor temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.9 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
7.10 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.10.1 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.10.1.1 BM44XX, BM46XX, BM47XX (basic units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.10.1.2 BM44XX, BM46XX, BM47XX power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.10.2 Terminal overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
7.10.2.1 Terminals BM4412, BM4413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.10.2.2 Terminals BM4414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
7.10.2.3 Terminals BM442X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
7.10.2.4 Terminals BM443X, BM463X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
7.10.2.5 Terminals BM444X, BM464X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.10.2.6 Terminals BM445X, BM446X, BM465X, BM466X . . . . . . . . . . . . . . . . . . . . . . . . . 186
7.10.2.7 Terminals BM466X, BM476X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
7.10.2.8 Terminals BM4755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
7.10.2.9 Terminals BM447X, BM4773 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
7.10.3 Electrical connection power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
7.10.4 Requirements for the screwing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.11 Controller terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
7.11.1 Encoder connection slot/position A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
7.11.2 Analog input slot/position D and E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
7.11.3 Digital inputs slot A to E/position D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
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8 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
8.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
8.2 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
8.2.1 Enable signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
8.3 Power on switching frequency / DC link charging . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
8.3.1 Power supply switch-on frequency BM441X and BM442X . . . . . . . . . . . . . . . . . . . 225
8.3.2 Power supply switch-on frequency BM443X (Generation 1) . . . . . . . . . . . . . . . . . . 225
8.3.3 Power supply switch-on frequency BM443X generation 2, BM4X4X to BM4X7X . . 226
8.3.4 Calculation of the maximum permitted external capacity. . . . . . . . . . . . . . . . . . . . . 227
8.3.5 Effects of the different charging circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
8.3.6 Table of charging times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
9 Troubleshooting and fault correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
9.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
9.2 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
9.3 Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
9.4 Error handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
9.4.1 Error reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
9.4.2 Error parameters, error messages, error reactions . . . . . . . . . . . . . . . . . . . . . . . . . 240
9.4.2.1 Error messages (2nd level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
9.4.2.2 Sub-error messages (3rd level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
9.4.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
10.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
10.2 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
10.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
10.3.1 Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
10.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
11 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
11.1 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
11.1.1 Cables power supply-device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
11.1.2 Cables device-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
11.1.3 Cable control voltage supply/signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
11.1.4 Interface cable RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
11.2.1 Fuses BM441X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
11.2.2 Fuses BM442X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
11.2.3 Fuses BM4X3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
11.2.4 Fuses BM4X4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
11.2.5 Fuses BM4X5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
11.2.6 Fuses BM4X6X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
11.2.7 Fuses BM447X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
11.2.8 UL fuse in the ballast circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
11.2.9 24V extra-low voltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
11.3 Mains filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
11.3.1 Block diagram of filter for mains applications (simplified) . . . . . . . . . . . . . . . . . . . . 294
11.3.2 Baumüller mains filter type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
11.3.3 Required mains filter environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
11.3.4 Electrical data mains filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
11.3.5 Mains filter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
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11.4 Power chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
11.5 Baumüller accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
11.5.1 Shielding clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
11.5.2 Cable RS232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
11.5.3 Accessories Ethernet/EtherCAT®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
11.5.4 Accessories - CANopen®.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
11.5.5 Encoder cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
11.5.6 Design cover and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
12 Shutdown, storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
12.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
12.2 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
12.3 Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
12.4 Demounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
12.5 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
12.6 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
13.1 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
13.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Appenidx A - Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Appenidx B - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
B.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Appenidx C - Safe stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
C.1 Methods to avoid an unexpected starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
C.2 Safe Torque Off (STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
C.2.1 Safety classifications and safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
C.2.2 Function principle STO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
C.2.2.1 Shutdown paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
C.2.2.2 Sequence diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
C.2.2.3 Connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
C.3 Safe stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
C.3.1 Safety categories according to EN ISO 13849-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
C.3.2 The safety relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
C.3.3 Application example for machine of category 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
C.3.4 Application example for machine of category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
C.3.5 Application expansions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
C.4 Requirements on an OSSD test pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
C.5 Technical data safety relay module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Overview of Revisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
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1GENERAL
1.1 Information on the instruction handbook
These instruction handbook provides important information on handling the device. A pre-
requisite for safe work is compliance with all specified safety notes and procedural in-
structions.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read the instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. The instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.
Key to symbols
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1.2
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in these instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.
Recommen-
dations
DANGER!
....points out an immediately dangerous situation that will lead to severe injuries or
death if not avoided.
WARNING!
....points out a potentially dangerous situation that could lead to severe injuries or
death if not avoided.
CAUTION!
....points out a potentially dangerous situation that could lead to minor or slight inju-
ries if not avoided.
NOTICE!
....points out a potentially dangerous situation that could lead to material damage if
not avoided.
NOTE!
....highlights useful tips and recommendations, as well as information for efficient and
problem-free use.
General
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1.3 Limitation of liability
All specifications and notes in these instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
mnoncompliance with the instruction handbook
musage for other than the intended purpose
musage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
1.4 Copyright protection
EnDat®is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
EtherCAT®is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
Hiperface®is a registered trademark of SICK STEGMANN GmbH,
78166 Donaueschingen, Germany
SinCos®is a registered trademark of SICK STEGMANN GmbH,
78166 Donaueschingen, Germany
b maXX®is a registered trademark of Baumüller Nürnberg GmbH
The instruction handbook must be treated confidentially. It is to be used exclusively by
personnel who work with the device. The consignment of the instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
Other applicable documents
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1.5
1.5 Other applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.
1.6 Spare parts
Procure spare parts through an authorized dealer or directly from the manufacturer.
See also ZAccessories and Spare Parts– from page 267.
1.7 Disposal
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also ZDisposal– on page 317.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within these instruction handbook, then all guarantee and warranty rights are
rendered null and void.
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
WARNING!
False or defective spare parts can lead to damage, malfunction or complete
failure, thus endangering safety.
Therefore:
mOnly use original spare parts of the manufacturer.
General
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1
1.9 Customer service
Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
1.10 Terms used
The term „device“ or the item designation BM4XXX are also used in this documentation
for this Baumüller product „b maXX 4000“. A list of the abbreviations used can be found
in ZAppendix A - Abbreviations– from page 321.
1.11 List of other applicable documents
Instruction
handbook
Parameter manual
Doc No. Part No.
German
Part No.
English
Parameter manual basic unit b maXX 4400, 4600, 4700 (ES) 5.03039 376339 377548
Instruction hand-
book
function modules
Instruction hand-
book
option modules
Doc No. Part No.
German
Part No.
English
Instruction Handbook basic unit b maXX 4400, 4600, 4700 (ES) 5.12008 444495 444496
Doc No. Part No.
German
Part No.
English
Analog I/O module BM4-F-AIO-XX or AIO-XX 5.01045 354844 372665
Digital I/O module BM4-F-DIO/FIO-XX or DIO/FIO-XX 5.01046 354843 372666
Encoder module BM4-F-ENC-XX or ENC-XX 5.01042 354842 372861
Incremental encoder emulation module BM4-F-IEE-XX or IEE-XX 5.02020 354858 376728
SSI encoder emulation module BM4-F-SIE-XX or SIE-XX 5.03056 377123 379049
Doc No. Part No.
German
Part No.
English
DISC-NT slave BM4-O-DNT-XX 5.03007 367670 -
CANopen slave BM4-O-CAN-03 5.02014 368692 368693
CANopen slave programming handbook for controller 5.02065 368694 372860
CANopen over EtherCAT programming handbook 5.07017 413208 432414
CANopen slave for b maXX PLC application handbook 5.03057 376486 376487
b maXX drive PLC 5.01051 366197 354845
b maXX drive PLC application handbook 5.02004 366198 372017
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 for b maXX PLC 5.03001 366202 372042
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 CANopen master for
b maXX PLC application handbook
5.03002 366203 372043
CANsync master for b maXX PLC 5.02056 366199 372025
List of other applicable documents
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1.11
CANsync slave for b maXX 5.02064 366201 372041
CANsync for b maXX PLC application handbook 5.02066 366200 372039
IEI for b maXX PLC 5.02013 366204 372044
PROFIBUS-DP slave for b maXX 5.03040 376488 376489
PROFIBUS-DP slave for b maXX PLC application handbook 5.03058 376490 376491
PROFIBUS-DP slave for b maXX controller programming handbook 5.03045 376757 377294
SERCOS slave module BM4-O-SER-01 5.04012 380910 381069
SERCOS slave module BM4-O-SER-01 parameter handbook 5.04013 381652 381653
EtherCAT slave module BM4-O-ECT-01/ECT-01 5.06003 394953 394954
Ethernet with EtherCAT master for b maXX drive PLC 5.07001 407996 407997
Ethernet with EtherCAT master for b maXX drive PLC application handbook 5.07002 407998 407999
Ethernet with EtherCAT for b maXX drive PLC 5.10018 433997
POWERLINK Controlled Node BM4-O-PLK-01/PLK-01 ES 5.12072 444497 444498
POWERLINK Controlled Node BM4-O-PLK-01 ES application handbook 5.13013 445131 445132
Doc No. Part No.
German
Part No.
English
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Instruction handbook b maXX BM4400, BM4600, BM4700
Document No.: 5.12008.07
2SAFETY
This section provides an overview of all of the important safety aspects for optimum pro-
tection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the instruction handbook
Each person who is tasked with performing work on or with the device must have read
and understood the instruction handbook before working with the device. This also ap-
plies if the person who is involved with this kind of device or a similar one, or has been
trained by the manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.
Usage for the intended purpose
Instruction handbook b maXX BM4400, BM4600, BM4700
Document No.: 5.12008.07 Baumüller Nürnberg GmbH
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2.3
2.3 Usage for the intended purpose
The device is conceived and constructed exclusively for usage compliant with its intended
purpose described in these instruction handbook.
The devices of the model series BM4400, BM4600, BM4700 are either mains rectifier or
active mains rectifier in combination with power modules with servo controller. Devices
are also available in graduated design size and performance classes.
The devices BM4400, BM4600, BM4700 are used exclusively as a converter for con-
trolling a motor.
A device is considered as being used compliant with its intended purpose if all notes and
information of these instruction handbook are adhered to.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
mOnly use the device compliant with its intended purpose.
mObserve all specifications of these instruction handbook.
mEnsure that only qualified personnel work with/on this device.
mWhen configuring, ensure that the device is always operated within its specifica-
tions.
mMount the device on a wall that can sufficiently bear the load.
mThe device must always be operated within a control cabinet.
mEnsure that the power supply complies with the stipulated specifications.
mThe device may only be operated in a technically flawless condition.
mOnly operate the device in combination with components approved by Baumüller
Nürnberg GmbH.
mThe device has been developed in such a manner that it fulfills the requirements
of the category C3 according to IEC 61800-3:2012.
mThe device is not intended to be connected to the public power supply system. To
operate the device in primary surroundings of the category C2/C1 (residential,
business and commercial areas, directly on a public low-voltage power supply
without an intermediate transformer), special measures to reduce the transient
emissions (line-internal and radiated) must be provided for and certifiable by the
system builder. Otherwise, EMC interference could occur without such additional
measures.
Safety
Instruction handbook b maXX BM4400, BM4600, BM4700
Document No.: 5.12008.07
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2
2.4 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in these instruction handbook, the safety, accident
prevention and environmental protection regulations valid for the area of application of
this device must be complied with. Whereby:
mThe operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of instruction handbook for operation of the device.
mThese instruction handbook must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
mThe specifications of the instruction handbook must be adhered to completely and
without exception.
mThe device may only be operated in a technically faultless and operationally safe con-
dition.
Protective devices
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2.5
2.5 Protective devices
Protection class
BM441X, BM442X IP 20
BM443X, BM444X
BM463X, BM464X
IP 20, with a contact-isolated con-
nection in accordance with IP 20,
otherwise IP 10.
BM445X, BM446X, BM447X
BM465X, BM466X
BM475X, BM476X, BM477X
IP 00
All devices BM4400, BM4600, BM4700 must be installed in an appropriate control cab-
inet to meet the protection classification required in EN 61800-5-1, chapter 4.2.3.3 (IP 30:
only upper horizontal surfaces; IP 20: all other surfaces).
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
mThe device must be in operated inside of a control cabinet that provides protection
against direct contact of the devices and at least meets the requirements of
EN 61800-5-1, Chapter 4.2.3.3.
Safety
Instruction handbook b maXX BM4400, BM4600, BM4700
Document No.: 5.12008.07
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2
2.6 Training of the personnel
In these instruction handbook, the following qualifications are stipulated for various areas
of activity:
mOperating personnel
nThe drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
nTroubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the instruction handbook and act accordingly.
nInitial operation and familiarization may only be performed by qualified personnel.
mQualified personnel
nElectrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
nQualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
mCertain activities can only be performed by the persons stated in the respective
chapters of these instruction handbook.
Personal protective equipment
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2.7
2.7 Personal protective equipment
The wearing of personal protective equipment is required when working in order to mini-
mize health and safety risks.
mThe protective equipment necessary for each respective type of work shall always be
worn during work.
mThe personal safety signs present in each working area must be observed.
Wear for special
work.
Protective work clothing
should be snug-fitting work clothes, with low tearing resistance, narrow sleeves and
with no extending parts. It serves to primarily protect against...
No rings or chains should be worn.
Hard hat
to protect against falling down and flying around objects.
Safety shoes
to protect against heavy objects falling down.
Protective gloves
to protect hands against friction, abrasion, puncturing or more severe injuries, as well
as contact with hot objects.
Protective eye wear
to protect the eyes against flying around objects and sprayed liquids.
Other manuals for b maxx BM4400
3
This manual suits for next models
5
Table of contents
