CMT ORANGE TOOLS Industrio Operating instructions

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 1 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
Industrio
TM
Router Table
Mod.:
User and Maintenance manual
Translation of the original Instructions - Vers. 1.01
ALL RIGHTS RESERVED - REPRODUCTION PROHIBITED

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INDUSTRIO
TM
ROUTER TABLE Page 2 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
Summary
GENERAL INFORMATION .................................................................................................4
R EQUIREMENTS FOR THE E MPLOYER .............................................................................................................................. 5
V ERSION OF THE MANUAL .............................................................................................................................................. 5
DIRECTIVES APPLIED.......................................................................................................5
USE .....................................................................................................................................5
NOTICES.............................................................................................................................6
ASSEMBLY INSTRUCTIONS .............................................................................................7
A SSEMBLING THE TABLE .............................................................................................................................................. 11
A SSEMBLING THE WORK SURFACE ................................................................................................................................ 25
I NSTALLING THE MAIN SWITCH WITH EMERGENCY STOP ............................................................................................... 36
INFORMATION ON SAFETY DEVICES ...........................................................................37
C ONNECTING TO THE SUCTION SYSTEM ........................................................................................................................ 37
ALWAYS CHECK THE STATE OF THE SUCTION SYSTEM AND THE BAG OR EQUIVALENT CONTAINER IN
WHICH THE WASTE IS DEPOSITED. .................................................................................................................. 37
Notices for connection to the suction system........................................................................................................... 37
G UARDS ........................................................................................................................................................................ 38
E LECTRICAL CONNECTION DEVICE AND CONTROLS ...................................................................................................... 39
TRANSPORT AND MOVEMENT OF ASSEMBLED TABLE............................................40
M OVING ........................................................................................................................................................................ 40
INSTALLATION ................................................................................................................41
L IGHTING ...................................................................................................................................................................... 42
Lighting requirements recommended by standard EN 12464-1:2004 .................................................................... 42
MACHINE LAY-OUT .........................................................................................................43
A REA FOR THE MACHINE OPERATOR ............................................................................................................................. 43
A REA FOR THE MAINTENANCE TECHNICIAN AND EMERGENCY TRANSIT ....................................................................... 45
TASKS AND POSITION OF THE OPERATOR ................................................................47
FITTING A ROUTER ON THE TABLE..............................................................................48
THE COMPLETE USER AND MAINTENANCE MANUAL FOR THE MACHINE
COMPRISING THE INDUSTRIO
TM
ROUTER TABLE WHEN ASSEMBLED WITH A
ROUTER MANUFACTURED BY CMT SPA OF TYPE CMT7E IS AVAILABLE ON THE
CMT SPA WEBSITE AT THE ADDRESS WWW.CMTUTENSILI.COM............................48
RESIDUAL RISKS ............................................................................................................49
CLEANING ........................................................................................................................50
G ENERAL INSTRUCTIONS .............................................................................................................................................. 50
INSPECTION OF THE MACHINE BY CLEANING ...........................................................52
M ECHANISMS , COMPONENTS SUBJECT TO WEAR , ROTATING PARTS , ETC . ..................................................................... 52
E LECTRICAL SYSTEM AND CONTROL SYSTEM ............................................................................................................... 52
DECOMMISSIONING THE MACHINE ..............................................................................53
DISMANTLING..................................................................................................................54
D IRECTIVE 2002/96 – W ASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)..................................................... 54
D IRECTIVE 2002/95 – R ESTRICTION OF THE USE OF CERTAIN DANGEROUS SUBSTANCES IN ELECTRICAL AND
ELECTRONIC APPLIANCES (R O HS) ................................................................................................................................ 55

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INDUSTRIO
TM
ROUTER TABLE Page 3 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
CONSTRUCTION AND TESTING.....................................................................................55
WARNING NOTICES ........................................................................................................55
CE MARK ..........................................................................................................................55
G ENERAL WARNINGS DURING MACHINING .................................................................................................................... 56
GENERAL SAFETY PRECAUTIONS ...............................................................................57
G ENERAL SAFETY PRECAUTIONS .................................................................................................................................. 57
O BLIGATIONS OF THE OWNER OF THE COMPANY IN WHICH THE MACHINE IS USED ........................................................ 57
GENERAL PRECAUTIONS IN THE EVENT OF FIRE......................................................58
F IRE E XTINGUISHER ..................................................................................................................................................... 58
Where to place the fire extinguisher........................................................................................................................ 58
W HAT TO DO TO PREVENT FIRES ................................................................................................................................... 58
W HAT TO DO IN THE EVENT OF A F IRE .......................................................................................................................... 58
Signal the Danger ................................................................................................................................................... 58
H OW TO USE THE FIRE EXTINGUISHER ........................................................................................................................... 58
INTERNAL CONTROL SHEET .........................................................................................59
"CE" DECLARATION OF CONFORMITY ........................................................................60
C ERTIFICATE OF PROPER INSTALLATION AND SUCCESSFUL TESTING FOR THE BUYER ................................................... 61
C ERTIFICATE OF PROPER INSTALLATION AND SUCCESSFUL TESTING FOR THE MANUFACTURER .................................... 62
Summary of tables
Table 1 - Machine dimensions and weight.........................................................................40
Summary of figures
Figure 1 - Electrical connection device and controls..........................................................39
Figure 2 - Machine feet......................................................................................................41
Figure 3 - Positioning the machine ....................................................................................46
Figure 4 - Tasks and positions of the operator...................................................................47

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 4 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
General information
Manufacturer:
C.M.T. UTENSILI S.p.A.
Address
Via della Meccanica
61122 Chiusa di Ginestreto PESARO (PU) ITALY
Telephone
Tel. [phone] Fax [phone]
e-mail
[email protected]m
Internet
www.cmtutensili.com
Name INDUSTRIO
TM
ROUTER TABLE
Model
Serial Number
Year of manufacture
Customer
Maintenance
technician
Documentation prepared by the Industrial Technician
CIAVAGLIA Sergio
Global Service Italia Srl - 63029 Servigliano (FM) ITALY
ALL RIGHTS RESERVED - REPRODUCTION PROHIBITED
COPYRIGHT AND ALL OTHER RIGHTS RESERVED TO GLOBAL SERVICE ITALIA SRL
(SERVIGLIANO) - THE STRUCTURE AND CONTENTS OF THIS MANUAL MAY NOT BE
REPRODUCED, EVEN PARTIALLY, WITHOUT THE EXPRESS AUTHORISATION OF
GLOBAL SERVICE ITALIA SRL (SERVGLIANO).
www.globalserviceitalia.it mailto:globa[email protected]
[email protected]91.it

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 5 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
Requirements for the Employer
In Italy the employer is required to implement everything foreseen by the Consolidation Act
on Safety at Work, Legislative Decree 81/2008.
In other European countries the employer must comply with the laws in force in the country
in which the company operates.
Version of the manual
This version is Vers. 1.01 of January 2010 (Original Instructions), drawn up in accordance
with UNI 10893 Product Technical Documentation - Instructions for use.
Directives Applied
The product referred to in this user and maintenance manual has been designed, built and
tested in accordance with the provisions of Directive 2006/42/EC.
It falls within the field of application of said directive in that it is "interchangeable
equipment":
…
Article 2
Definitions
For the purposes of this Directive, «machinery» designates the products listed in article 1,
paragraph 1, letters a) to f). (…interchangeable equipment, …)
The following definitions shall apply:
…
b) «interchangeable equipment»: a device which, after the putting into service of machinery or of a
tractor, is assembled with that machinery or tractor by the operator himself in order to change its
function or attribute a new function, in so far as this equipment is not a tool.
This type of product, Industrio
TM
router table, does not fall under those foreseen by Annex
IV to Directive 2006/42/EC.
Use
The “INDUSTRIO
TM
ROUTER TABLE”, hereafter referred to as table or machine, is
destined to be used for small workbench operations, either at industrial or non professional
(hobby/DIY) level. When equipped with the specific accessories, which can be purchased
separately, the table can be fitted with a router that allows milling of wooden profiles and
the like (WOOD DERIVATIVES, CORIAN, PHENOLIC SHEETS, PLASTIC MATERIALS
such as PLEXIGLASS, PVC).
The INDUSTRIO
TM
ROUTER TABLE is a piece of interchangeable equipment, and has
therefore been designed and built in such a way that it can be assembled by the user to
house a portable mill.
Assembly of the table with a portable mill creates a machine of the type foreseen in Annex
IV to Directive 2006/42/EC.
In this case if the INDUSTRIO
TM
ROUTER TABLE is assembled with a router
manufactured by CMT SpA type CMT7E and assembly, use and maintenance are carried
out as foreseen in this manual the resulting machine is to be considered to comply with the
requirements of said Directive.
If this is not the case the assembler must carry out the specific certification procedures
foreseen by Directive 2006/42/EC.
The table requires the constant presence of an operator to handle the
material being machined and to adjust it.

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 6 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
WARNING
THE NOTES IN THIS MANUAL ARE
COLOURED ACCORDING TO THE
FOLLOWING:
BLUE REQUIRED APPLICATION
RED PROHIBITION
ORANGE DANGER
Notices
The manual is divided into two sections: the first one contains instructions for assembly of
the table, the second contains information on how to fit a CMT Spa router on the table and
on proper use.
Read the user manual before carrying out
any type of operation
Indicates the presence of a danger
Indicates that something is prohibited
Indicates that something is required
Indicates that hands or feet must not be
placed in a dangerous area

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 7 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
Assembly instructions
67x85x9 cm
14.5 kg
104x72x15 cm
33 kg
24x28x5 cm
3.5 kg
35x10x5,5 cm
2 kg
18x17x121 cm
9.5 kg

Chiusa di Ginestreto PESARO (PU) - ITALY
INDUSTRIO
TM
ROUTER TABLE Page 8 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
2
OK
NO
Given t
he dimensions and weight of the
load, it is recommended that it be moved by
two people.

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INDUSTRIO
TM
ROUTER TABLE Page 9 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 10 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 11 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
Assembling the table

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INDUSTRIO
TM
ROUTER TABLE Page 12 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
2x2

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INDUSTRIO
TM
ROUTER TABLE Page 13 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
4

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INDUSTRIO
TM
ROUTER TABLE Page 14 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 15 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 16 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 17 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 18 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 19 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01

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INDUSTRIO
TM
ROUTER TABLE Page 20 of 62 USER AND MAINTENANCE MANUAL Vers. 1.01
2
2
5
x4