PANHANS 680 100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Sliding Table Saw PANHANS - 680|100
Machine Type:
Sliding Table Saw 680|100

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Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions ................................................................................................................................ 8
3General........................................................................................................................................................... 9
3.1 Intended Use........................................................................................................................................................... 9
3.2 Target Group and Previous Experience................................................................................................................... 9
3.3 Requirements for the Operators............................................................................................................................. 9
3.4 Accident Prevention.............................................................................................................................................. 10
3.5 General Safety Regulations................................................................................................................................... 10
3.6 Structure and Function ......................................................................................................................................... 11
3.7 Standard Equipment ............................................................................................................................................. 11
3.8 Special Equipment ................................................................................................................................................ 12
3.9 Expandability......................................................................................................................................................... 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.1.1 Application Area and Intended Use................................................................................................................................. 13
4.1.2 Modifications and Conversions to the Machine .............................................................................................................. 13
4.1.3 Residual Risks .................................................................................................................................................................. 14
4.1.4 Observe the Environmental Protection Regulations........................................................................................................ 15
4.1.5 Organisational Measures................................................................................................................................................. 16
4.1.6 Personnel Selection and Qualification - Basic Duties....................................................................................................... 16
4.2 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.2.1 Normal Operation ........................................................................................................................................................... 16
4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ............................... 17
4.3 Safe Working Practices ......................................................................................................................................... 17
4.4 Hazardous Areas on the Sliding Table Saw ........................................................................................................... 19
4.4.1 Danger Zone Saw Blade................................................................................................................................................... 19
4.4.2 Danger Zones around the Machine ................................................................................................................................. 19
4.5 Avoidance of Kickback Hazards............................................................................................................................. 20
4.5.1 Use fence and saw blade guard....................................................................................................................................... 20
4.5.2 Never work without the riving knife................................................................................................................................ 20
4.5.3 Rip fence when cutting short workpieces to width ......................................................................................................... 20
4.5.4 Parallelism of the rip fence.............................................................................................................................................. 21
4.5.5 Cutting off small pieces on the rip fence ......................................................................................................................... 21
4.6 Special Characteristics of Guards Made of Polycarbonate (Plexiglas) .................................................................. 21
4.6.1 Effect of cooling lubricants on polycarbonate................................................................................................................. 22
5Machine Data ............................................................................................................................................... 22
5.1 Technical Specifications ........................................................................................................................................ 22

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5.2 Technical Characteristics....................................................................................................................................... 23
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Emission Values:.................................................................................................................................................... 24
6Dimensions................................................................................................................................................... 25
6.1 Working Areas....................................................................................................................................................... 25
6.2 Dimensions (Front View)....................................................................................................................................... 25
6.3 Dimensions (Top View) ......................................................................................................................................... 26
7Installation and Connection ......................................................................................................................... 27
7.1 Check Delivery Conditions .................................................................................................................................... 27
7.2 Transport to the Installation Site .......................................................................................................................... 27
7.3 Levelling with a Spirit Level................................................................................................................................... 28
7.3.1 Procedure in the Normal Case......................................................................................................................................... 28
7.3.2 Procedure in the Exceptional Case .................................................................................................................................. 28
7.4 Lashing on a Transport Vehicle ............................................................................................................................. 29
7.5 Temporary Storage ............................................................................................................................................... 29
7.6 Connecting the Extraction Unit............................................................................................................................. 30
8Electrical Connection.................................................................................................................................... 31
8.1 Back-up Fuses (On-site)........................................................................................................................................ 31
9Components & Controls ............................................................................................................................... 32
10 Mounting and Usage .................................................................................................................................... 34
10.1 Slide Table............................................................................................................................................................. 34
10.2 Rip Fence............................................................................................................................................................... 34
10.2.1 Operating the Rip Fence.................................................................................................................................................. 35
10.3 Mounting the Cross Slide...................................................................................................................................... 36
10.3.1 Moving the Cross Slide .................................................................................................................................................... 36
10.4 Use Cross-Cut Fence for 90° Cuts.......................................................................................................................... 37
10.5 Use Cross-Cut Fence for Angle Cuts...................................................................................................................... 38
10.5.1 Set cutting angle to 15° (example) .................................................................................................................................. 38
10.5.2 Set cutting length to 93 cm (example)............................................................................................................................. 38
10.5.3 Use further flip stops....................................................................................................................................................... 39
10.5.4 Extendable fence guide ................................................................................................................................................... 39
10.5.5 Reading the cutting length .............................................................................................................................................. 39
10.6 Readjusting the Fence Rulers................................................................................................................................ 40
10.7 Swivelling Saw Blade Guard .................................................................................................................................. 41
10.8 Change Saw Blade Guard ...................................................................................................................................... 41
11 Commissioning ............................................................................................................................................. 42
11.1 Control Elements .................................................................................................................................................. 42
11.2 Switching ON......................................................................................................................................................... 42
11.3 Switching OFF........................................................................................................................................................ 42
11.4 Safety Equipment.................................................................................................................................................. 43
11.4.1 Saw Blade Guard with Extraction .................................................................................................................................... 43
11.4.2 Safety Switches................................................................................................................................................................ 43

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11.4.3 Emergency Stop Switches................................................................................................................................................ 43
12 Operating the 4.7" Touch Display ................................................................................................................ 44
12.1 Start Screen........................................................................................................................................................... 44
12.2 Status Window...................................................................................................................................................... 44
12.3 Language Settings ................................................................................................................................................. 45
12.4 Machine Overview ................................................................................................................................................ 45
12.5 Saw Blade Calibration ........................................................................................................................................... 45
12.5.1 Calibrate Height............................................................................................................................................................... 46
12.5.2 Calibrate Angle ................................................................................................................................................................ 47
12.6 Date and Time (from software version 1.9) .......................................................................................................... 48
13 Speed Setting................................................................................................................................................ 48
14 Changing the Saw Blade ............................................................................................................................... 49
14.1 Remove Saw Blade................................................................................................................................................ 49
14.2 Insert Main Saw Blade .......................................................................................................................................... 50
14.3 Riving Knife Setting ............................................................................................................................................... 50
15 Optional Components .................................................................................................................................. 51
15.1 Digital Cross-Cut Fence ......................................................................................................................................... 51
15.2 Calibration of the Digital Cross-Cut Fence ............................................................................................................ 51
15.2.1 Change / Enter Reference Value...................................................................................................................................... 52
15.3 Rip Fence left to the Saw Blade ............................................................................................................................ 53
15.4 Double-sided Mitre Fences DSG-A and DSG-D...................................................................................................... 53
15.5 Digit PAB - Absolute Measuring System for the Rip Fence ................................................................................... 54
15.5.1 Digit-PAB Features........................................................................................................................................................... 54
15.5.2 Digit PAB - Operation....................................................................................................................................................... 54
15.5.3 Digit PAB –Rip Fence Capacities...................................................................................................................................... 54
15.6 Power Feeder 76................................................................................................................................................... 55
15.6.1 Mounting the Power Feeder ........................................................................................................................................... 55
15.7 Adjustable Scoring Saw Blade “QuickStep”........................................................................................................... 56
15.7.1 Setting the scoring width................................................................................................................................................. 56
15.7.2 Changing the Scoring Saw Blade...................................................................................................................................... 56
15.8 Manual Scoring Unit 1750..................................................................................................................................... 58
15.8.1 Adjusting the manual scoring saw................................................................................................................................... 59
15.9 Spraying System.................................................................................................................................................... 59
15.9.1 Special features when using a spraying system............................................................................................................... 59
15.10 Laser Cut-Position Indicator.................................................................................................................................. 60
15.11 Trimming with Laser Beam ................................................................................................................................... 60
15.12 Special Requirements for Use............................................................................................................................... 60
15.13 Swivel-Away Device for the Cross Slide ................................................................................................................ 61
15.13.1 Attaching the swivel arm to the cross slide ..................................................................................................................... 61
15.13.2 Reattaching the Cross Slide ............................................................................................................................................. 61
16 Troubleshooting ........................................................................................................................................... 62
16.1 General Faults....................................................................................................................................................... 62
16.2 Fault Messages on the Touchscreen..................................................................................................................... 63

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16.3 Retightening / Changing the V-belt....................................................................................................................... 64
17 Maintenance and Inspection........................................................................................................................ 65
17.1 Lubrication Guide.................................................................................................................................................. 65
18 Options and Accessories .............................................................................................................................. 66
18.1 Aggregates ............................................................................................................................................................ 66
18.2 Machine Operation............................................................................................................................................... 66
18.3 Optional Fence Systems........................................................................................................................................ 66
18.4 Slide Table and additional Supports...................................................................................................................... 67
18.5 Support Systems ................................................................................................................................................... 68
18.6 Special Accessories ............................................................................................................................................... 68
19 Disassembly and Scrapping .......................................................................................................................... 69
EU - Declaration of Conformity............................................................................................................................. 70
List of Figures
Figure 1: Saw blade................................................................................................................................................................................7
Figure 2: Danger zone saw blade......................................................................................................................................................... 19
Figure 3: Danger zones around the machine.......................................................................................................................................19
Figure 4: Cutting short workpieces to width........................................................................................................................................ 20
Figure 5: Fixing the deflector wedge on the table ............................................................................................................................... 21
Figure 6: Nameplate ............................................................................................................................................................................22
Figure 7: Working areas.......................................................................................................................................................................25
Figure 8: Dimensions (front view)........................................................................................................................................................ 25
Figure 9: Dimensions (top view) ..........................................................................................................................................................26
Figure 10: Machine transport.............................................................................................................................................................. 27
Figure 11: Levelling screws at the rear (normal case).......................................................................................................................... 28
Figure 12: Front levelling screws (exceptional case)............................................................................................................................ 28
Figure 13: Lashing points (4 x) .............................................................................................................................................................29
Figure 14: Upper suction nozzle diameter...........................................................................................................................................30
Figure 15: Lower suction nozzle diameter...........................................................................................................................................30
Figure 16: Electrical connection...........................................................................................................................................................31
Figure 17: Components & controls - front view................................................................................................................................... 32
Figure 18: Components & controls - oblique view............................................................................................................................... 32
Figure 19: Components & controls - top view ..................................................................................................................................... 33
Figure 20: Slide table controls .............................................................................................................................................................34
Figure 21: Rip fence............................................................................................................................................................................. 34
Figure 22: Fitting the rip fence............................................................................................................................................................ 35
Figure 23: Operating the rip fence....................................................................................................................................................... 35
Figure 24: Cross slide mounting........................................................................................................................................................... 36
Figure 25: Cross slide clamping............................................................................................................................................................ 36
Figure 26: Moving the cross slide ........................................................................................................................................................ 36
Figure 27: Mount cross-cut fence........................................................................................................................................................37
Figure 28: Cross-cut fence at zero position..........................................................................................................................................37
Figure 29: Prepare 90 degree cut ........................................................................................................................................................37
Figure 30: Abut guide bolt to the angle stop plate ..............................................................................................................................37
Figure 31: Set angular cuts .................................................................................................................................................................. 38
Figure 32: Adjusting the cross-cut fence.............................................................................................................................................. 38
Figure 33: Set cutting length................................................................................................................................................................ 38
Figure 34: Available flip stops.............................................................................................................................................................. 39
Figure 35: Extendable fence guide....................................................................................................................................................... 39
Figure 36: Measuring scales on the fence guide..................................................................................................................................39
Figure 37: Fixing screw ........................................................................................................................................................................ 40
Figure 38: Swivel arm for saw blade guard.......................................................................................................................................... 41
Figure 39: Fitting the saw blade guard ................................................................................................................................................ 41
Figure 40: Control elements ................................................................................................................................................................42