PANHANS 680 100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Sliding Table Saw PANHANS - 680|100
Machine Type:
Sliding Table Saw 680|100

BA_PH_680-100_EN_08-22.docx
2
Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions ................................................................................................................................ 8
3General........................................................................................................................................................... 9
3.1 Intended Use........................................................................................................................................................... 9
3.2 Target Group and Previous Experience................................................................................................................... 9
3.3 Requirements for the Operators............................................................................................................................. 9
3.4 Accident Prevention.............................................................................................................................................. 10
3.5 General Safety Regulations................................................................................................................................... 10
3.6 Structure and Function ......................................................................................................................................... 11
3.7 Standard Equipment ............................................................................................................................................. 11
3.8 Special Equipment ................................................................................................................................................ 12
3.9 Expandability......................................................................................................................................................... 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.1.1 Application Area and Intended Use................................................................................................................................. 13
4.1.2 Modifications and Conversions to the Machine .............................................................................................................. 13
4.1.3 Residual Risks .................................................................................................................................................................. 14
4.1.4 Observe the Environmental Protection Regulations........................................................................................................ 15
4.1.5 Organisational Measures................................................................................................................................................. 16
4.1.6 Personnel Selection and Qualification - Basic Duties....................................................................................................... 16
4.2 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.2.1 Normal Operation ........................................................................................................................................................... 16
4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ............................... 17
4.3 Safe Working Practices ......................................................................................................................................... 17
4.4 Hazardous Areas on the Sliding Table Saw ........................................................................................................... 19
4.4.1 Danger Zone Saw Blade................................................................................................................................................... 19
4.4.2 Danger Zones around the Machine ................................................................................................................................. 19
4.5 Avoidance of Kickback Hazards............................................................................................................................. 20
4.5.1 Use fence and saw blade guard....................................................................................................................................... 20
4.5.2 Never work without the riving knife................................................................................................................................ 20
4.5.3 Rip fence when cutting short workpieces to width ......................................................................................................... 20
4.5.4 Parallelism of the rip fence.............................................................................................................................................. 21
4.5.5 Cutting off small pieces on the rip fence ......................................................................................................................... 21
4.6 Special Characteristics of Guards Made of Polycarbonate (Plexiglas) .................................................................. 21
4.6.1 Effect of cooling lubricants on polycarbonate................................................................................................................. 22
5Machine Data ............................................................................................................................................... 22
5.1 Technical Specifications ........................................................................................................................................ 22

BA_PH_680-100_EN_08-22.docx
3
5.2 Technical Characteristics....................................................................................................................................... 23
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Emission Values:.................................................................................................................................................... 24
6Dimensions................................................................................................................................................... 25
6.1 Working Areas....................................................................................................................................................... 25
6.2 Dimensions (Front View)....................................................................................................................................... 25
6.3 Dimensions (Top View) ......................................................................................................................................... 26
7Installation and Connection ......................................................................................................................... 27
7.1 Check Delivery Conditions .................................................................................................................................... 27
7.2 Transport to the Installation Site .......................................................................................................................... 27
7.3 Levelling with a Spirit Level................................................................................................................................... 28
7.3.1 Procedure in the Normal Case......................................................................................................................................... 28
7.3.2 Procedure in the Exceptional Case .................................................................................................................................. 28
7.4 Lashing on a Transport Vehicle ............................................................................................................................. 29
7.5 Temporary Storage ............................................................................................................................................... 29
7.6 Connecting the Extraction Unit............................................................................................................................. 30
8Electrical Connection.................................................................................................................................... 31
8.1 Back-up Fuses (On-site)........................................................................................................................................ 31
9Components & Controls ............................................................................................................................... 32
10 Mounting and Usage .................................................................................................................................... 34
10.1 Slide Table............................................................................................................................................................. 34
10.2 Rip Fence............................................................................................................................................................... 34
10.2.1 Operating the Rip Fence.................................................................................................................................................. 35
10.3 Mounting the Cross Slide...................................................................................................................................... 36
10.3.1 Moving the Cross Slide .................................................................................................................................................... 36
10.4 Use Cross-Cut Fence for 90° Cuts.......................................................................................................................... 37
10.5 Use Cross-Cut Fence for Angle Cuts...................................................................................................................... 38
10.5.1 Set cutting angle to 15° (example) .................................................................................................................................. 38
10.5.2 Set cutting length to 93 cm (example)............................................................................................................................. 38
10.5.3 Use further flip stops....................................................................................................................................................... 39
10.5.4 Extendable fence guide ................................................................................................................................................... 39
10.5.5 Reading the cutting length .............................................................................................................................................. 39
10.6 Readjusting the Fence Rulers................................................................................................................................ 40
10.7 Swivelling Saw Blade Guard .................................................................................................................................. 41
10.8 Change Saw Blade Guard ...................................................................................................................................... 41
11 Commissioning ............................................................................................................................................. 42
11.1 Control Elements .................................................................................................................................................. 42
11.2 Switching ON......................................................................................................................................................... 42
11.3 Switching OFF........................................................................................................................................................ 42
11.4 Safety Equipment.................................................................................................................................................. 43
11.4.1 Saw Blade Guard with Extraction .................................................................................................................................... 43
11.4.2 Safety Switches................................................................................................................................................................ 43

BA_PH_680-100_EN_08-22.docx
4
11.4.3 Emergency Stop Switches................................................................................................................................................ 43
12 Operating the 4.7" Touch Display ................................................................................................................ 44
12.1 Start Screen........................................................................................................................................................... 44
12.2 Status Window...................................................................................................................................................... 44
12.3 Language Settings ................................................................................................................................................. 45
12.4 Machine Overview ................................................................................................................................................ 45
12.5 Saw Blade Calibration ........................................................................................................................................... 45
12.5.1 Calibrate Height............................................................................................................................................................... 46
12.5.2 Calibrate Angle ................................................................................................................................................................ 47
12.6 Date and Time (from software version 1.9) .......................................................................................................... 48
13 Speed Setting................................................................................................................................................ 48
14 Changing the Saw Blade ............................................................................................................................... 49
14.1 Remove Saw Blade................................................................................................................................................ 49
14.2 Insert Main Saw Blade .......................................................................................................................................... 50
14.3 Riving Knife Setting ............................................................................................................................................... 50
15 Optional Components .................................................................................................................................. 51
15.1 Digital Cross-Cut Fence ......................................................................................................................................... 51
15.2 Calibration of the Digital Cross-Cut Fence ............................................................................................................ 51
15.2.1 Change / Enter Reference Value...................................................................................................................................... 52
15.3 Rip Fence left to the Saw Blade ............................................................................................................................ 53
15.4 Double-sided Mitre Fences DSG-A and DSG-D...................................................................................................... 53
15.5 Digit PAB - Absolute Measuring System for the Rip Fence ................................................................................... 54
15.5.1 Digit-PAB Features........................................................................................................................................................... 54
15.5.2 Digit PAB - Operation....................................................................................................................................................... 54
15.5.3 Digit PAB –Rip Fence Capacities...................................................................................................................................... 54
15.6 Power Feeder 76................................................................................................................................................... 55
15.6.1 Mounting the Power Feeder ........................................................................................................................................... 55
15.7 Adjustable Scoring Saw Blade “QuickStep”........................................................................................................... 56
15.7.1 Setting the scoring width................................................................................................................................................. 56
15.7.2 Changing the Scoring Saw Blade...................................................................................................................................... 56
15.8 Manual Scoring Unit 1750..................................................................................................................................... 58
15.8.1 Adjusting the manual scoring saw................................................................................................................................... 59
15.9 Spraying System.................................................................................................................................................... 59
15.9.1 Special features when using a spraying system............................................................................................................... 59
15.10 Laser Cut-Position Indicator.................................................................................................................................. 60
15.11 Trimming with Laser Beam ................................................................................................................................... 60
15.12 Special Requirements for Use............................................................................................................................... 60
15.13 Swivel-Away Device for the Cross Slide ................................................................................................................ 61
15.13.1 Attaching the swivel arm to the cross slide ..................................................................................................................... 61
15.13.2 Reattaching the Cross Slide ............................................................................................................................................. 61
16 Troubleshooting ........................................................................................................................................... 62
16.1 General Faults....................................................................................................................................................... 62
16.2 Fault Messages on the Touchscreen..................................................................................................................... 63

BA_PH_680-100_EN_08-22.docx
5
16.3 Retightening / Changing the V-belt....................................................................................................................... 64
17 Maintenance and Inspection........................................................................................................................ 65
17.1 Lubrication Guide.................................................................................................................................................. 65
18 Options and Accessories .............................................................................................................................. 66
18.1 Aggregates ............................................................................................................................................................ 66
18.2 Machine Operation............................................................................................................................................... 66
18.3 Optional Fence Systems........................................................................................................................................ 66
18.4 Slide Table and additional Supports...................................................................................................................... 67
18.5 Support Systems ................................................................................................................................................... 68
18.6 Special Accessories ............................................................................................................................................... 68
19 Disassembly and Scrapping .......................................................................................................................... 69
EU - Declaration of Conformity............................................................................................................................. 70
List of Figures
Figure 1: Saw blade................................................................................................................................................................................7
Figure 2: Danger zone saw blade......................................................................................................................................................... 19
Figure 3: Danger zones around the machine.......................................................................................................................................19
Figure 4: Cutting short workpieces to width........................................................................................................................................ 20
Figure 5: Fixing the deflector wedge on the table ............................................................................................................................... 21
Figure 6: Nameplate ............................................................................................................................................................................22
Figure 7: Working areas.......................................................................................................................................................................25
Figure 8: Dimensions (front view)........................................................................................................................................................ 25
Figure 9: Dimensions (top view) ..........................................................................................................................................................26
Figure 10: Machine transport.............................................................................................................................................................. 27
Figure 11: Levelling screws at the rear (normal case).......................................................................................................................... 28
Figure 12: Front levelling screws (exceptional case)............................................................................................................................ 28
Figure 13: Lashing points (4 x) .............................................................................................................................................................29
Figure 14: Upper suction nozzle diameter...........................................................................................................................................30
Figure 15: Lower suction nozzle diameter...........................................................................................................................................30
Figure 16: Electrical connection...........................................................................................................................................................31
Figure 17: Components & controls - front view................................................................................................................................... 32
Figure 18: Components & controls - oblique view............................................................................................................................... 32
Figure 19: Components & controls - top view ..................................................................................................................................... 33
Figure 20: Slide table controls .............................................................................................................................................................34
Figure 21: Rip fence............................................................................................................................................................................. 34
Figure 22: Fitting the rip fence............................................................................................................................................................ 35
Figure 23: Operating the rip fence....................................................................................................................................................... 35
Figure 24: Cross slide mounting........................................................................................................................................................... 36
Figure 25: Cross slide clamping............................................................................................................................................................ 36
Figure 26: Moving the cross slide ........................................................................................................................................................ 36
Figure 27: Mount cross-cut fence........................................................................................................................................................37
Figure 28: Cross-cut fence at zero position..........................................................................................................................................37
Figure 29: Prepare 90 degree cut ........................................................................................................................................................37
Figure 30: Abut guide bolt to the angle stop plate ..............................................................................................................................37
Figure 31: Set angular cuts .................................................................................................................................................................. 38
Figure 32: Adjusting the cross-cut fence.............................................................................................................................................. 38
Figure 33: Set cutting length................................................................................................................................................................ 38
Figure 34: Available flip stops.............................................................................................................................................................. 39
Figure 35: Extendable fence guide....................................................................................................................................................... 39
Figure 36: Measuring scales on the fence guide..................................................................................................................................39
Figure 37: Fixing screw ........................................................................................................................................................................ 40
Figure 38: Swivel arm for saw blade guard.......................................................................................................................................... 41
Figure 39: Fitting the saw blade guard ................................................................................................................................................ 41
Figure 40: Control elements ................................................................................................................................................................42

BA_PH_680-100_EN_08-22.docx
6
Figure 41: Start screen.........................................................................................................................................................................44
Figure 42: Status window .................................................................................................................................................................... 44
Figure 43: Language settings ............................................................................................................................................................... 45
Figure 44: Machine overview - current positions and speed...............................................................................................................45
Figure 45: Saw blade height 50 mm..................................................................................................................................................... 46
Figure 46: Calibrate height ..................................................................................................................................................................46
Figure 47: Adopt calibration value for height ...................................................................................................................................... 46
Figure 48: Angular gap......................................................................................................................................................................... 47
Figure 49: Calibrate angle....................................................................................................................................................................47
Figure 50: Adopt calibration value for angle........................................................................................................................................ 47
Figure 51: Set date and time................................................................................................................................................................48
Figure 52: Speed setting - loosen V-belt..............................................................................................................................................48
Figure 53: Speed scheme.....................................................................................................................................................................48
Figure 54: Remote locking on the slide table.......................................................................................................................................49
Figure 55: Safety catch on the slide table............................................................................................................................................ 49
Figure 56: Fold sawdust flap forwards................................................................................................................................................. 49
Figure 57: Saw blade flange................................................................................................................................................................. 49
Figure 58: Riving knife setting (symbolic representation).................................................................................................................... 50
Figure 59: Digital cross-cut fence......................................................................................................................................................... 51
Figure 60: Display mode mm/ABS .......................................................................................................................................................51
Figure 61: Stored reference dimension (example) .............................................................................................................................. 51
Figure 62: Display deviating from reference dimension ...................................................................................................................... 51
Figure 63: Change/enter calibration unit 1.......................................................................................................................................... 52
Figure 64: Change/enter calibration unit 2.......................................................................................................................................... 52
Figure 65: Change/enter calibration unit 3.......................................................................................................................................... 52
Figure 66: Change/enter calibration unit 4.......................................................................................................................................... 52
Figure 67: Change/enter calibration unit 5.......................................................................................................................................... 52
Figure 68: Rip fence mounted to the left of the saw blade ................................................................................................................. 53
Figure 69: Flip stop (left to the saw blade) .......................................................................................................................................... 53
Figure 70: DSG-A (analogue)................................................................................................................................................................ 53
Figure 71: DSG-D (with digital indicator) .............................................................................................................................................53
Figure 72: Digit PAB ............................................................................................................................................................................. 54
Figure 73: Rip fence with Digit-PAB ..................................................................................................................................................... 54
Figure 74: Power feeder 76 .................................................................................................................................................................55
Figure 75: Mounting the power feeder ...............................................................................................................................................55
Figure 76: Quickstep setting mechanism for scoring saw blade ..........................................................................................................56
Figure 77: Quickstep quick-release screw............................................................................................................................................57
Figure 78: Saw blade flange of the scoring saw...................................................................................................................................58
Figure 79: Safety catch of the sawdust flap.........................................................................................................................................58
Figure 80: Setting wheels for scoring saw............................................................................................................................................59
Figure 81: Laser cut-position indicator ................................................................................................................................................ 60
Figure 82: Trimming with laser beam ..................................................................................................................................................60
Figure 83: Position and mount swivel arm .......................................................................................................................................... 61
Figure 84: Swivel away cross slide ....................................................................................................................................................... 61
Figure 85: Final parking position..........................................................................................................................................................61
Figure 86: Error message 1 .................................................................................................................................................................. 63
Figure 87: Error message 2 .................................................................................................................................................................. 63
Figure 88: Error message 3 .................................................................................................................................................................. 63
Figure 89: Error message 4 .................................................................................................................................................................. 63
Figure 90: Error message 5 .................................................................................................................................................................. 63
Figure 91: Error message 6 .................................................................................................................................................................. 63
Figure 92: Error message 7 .................................................................................................................................................................. 63
Figure 93: V-belt tightness...................................................................................................................................................................64
Figure 94: Lubrication points on the height adjustment......................................................................................................................65
Revisions
Revision
Editor
Modification
Date
1
AG
Original document translated
03.03.2022

BA_PH_680-100_EN_08-22.docx
7
1Introduction
This operating manual applies exclusively to the PANHANS
sliding table saw type 680|100. The purpose of this document
is to acquaint the user with the machine and enable him to
use it to the full extent of its intended capabilities. Additional-
ly it contains important information to operate the machine
safely, properly and economically. Observance of the manual
helps to avoid hazards, reduce repair costs and downtimes
and increase the reliability and service life of the machine.
Furthermore, this operating manual serves to supplement
instructions based on national regulations for accident pre-
vention and environmental protection.
Figure 1: Saw blade
Apart from the operating manual and the legally binding accident prevention provisions applicable in the coun-
try and place of use, the recognized technical regulations for safe and proper work must also be observed.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of produc-
tion waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed me-
dia, as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

BA_PH_680-100_EN_08-22.docx
8
2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

BA_PH_680-100_EN_08-22.docx
9
3General
This sliding table saw was produced by HOKUBEMA Maschinenbau GmbH according to the current state of the
art and placed on the market as a complete machine. All legal and normative regulations were observed.
All measuring scales are manufactured in accordance with the calibration regulations to accuracy class 2.
3.1 Intended Use
The PANHANS - 680|100 sliding table saw is designed for cutting materials for which the respective saw blade
used is suitable (e.g. wood, pressboard, veneer, plastic or aluminium). This machine is not suitable for cutting
metal, plastic or scrap wood (which could contain nails, screws and other metal parts). The machine may only
be operated on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m².
Improper use can lead to danger to persons and to a defect or damage to the machine.
3.2 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing sliding table saws resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.3 Requirements for the Operators
•The sliding table saw may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.

BA_PH_680-100_EN_08-22.docx
10
3.4 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (see section 4.1.2).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.
3.5 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the machine:
•A sliding table saw may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
For the operation of a sliding table saw, the respective national safety regulations for employees as well as the
national safety and accident prevention regulations apply.