Bayer HealthCare Pralinenfix User manual

Pralinenfix PFM 2000
01 / 2011

Annex 1 PFM 2000
2011-01-28
New
Artikel –Nr.: 29. 10. 08
Now available
Especially for the filling of liquor we
can now offer an new special nozzle ör
For more information talk to your
Costumer consultant

Annex 2 PFM 2000
2011-01-28
To guarantee a steady filling,
the following parts are to be greased
after the cleaning.
„We would therefore recommand Palminsoft“
Piston unit Container
all
O - Rings
Parts inside to grease

Attention:
Clean all parts before using the Pralinenfix
Cleaning and assembling piston unit
Cleaning
All parts of the container and the piston unit can be
cleaned both by hand and in the dishwasher.
We recommend a temperature setting of approx. 70°C
The simplest manner of cleaning is by hand using the enclosed
brush and a normal washing up liquid (e.g. Pril).
For cleaning in the dishwasher use a
normal household liquid (e.g. Somat).
The cylinder tube and nozzle must be positioned in the direction of rinsing
(usually vertical) to ensure that they are also cleaned inside.
Assembly
Before assembling the piston unit, the cylinder and the nozzle ring
must be greased slightly from the inside (e.g. with Palminsoft).
Annex 3 PFM 2000
2011-01-28
Grease inside of cylinder
and nozzle ring slightly with
Palminsoft.
Dismantled piston unit
Piston
Cylinder
Nozzle ring with
nozzle
Valve rubber
Screw lid

Pralinenfix PFM 2000
Dear Customer,
We congratulate you on acquiring the Pralinenfix PFM 2000.
Our product is subject to strict quality inspection.
Please observe the following information to start the machine correctly.
Table of contents
Page
Chapter
1 Table of contents / technical data / important information
2
Scope of delivery of PFM 2000 / spare parts list
3 Description of device
4 Starting / cleaning and care
5 Assembly of piston and container
6 Settings of the basic machine
7 How to inject mass and coat
8 Guarantee / guarantee conditions / customer service
9 Trouble shooting
Technical data
Basic machine Width:
apr.
400 mm
Height:
apr.
570 mm with container
Depth:
apr.
510 mm
Weight:
apr.
17 kg with container
Container Container volume:
apr.
5 litre
Heating Power consumption: 10 Watt
Pre-heating period: 30 min
Connection: 230 V
Type label
Important information
Our device complies with the relevant regulations on technical equipment.
The Pralinenfix (heating element) should only be connected to a protective contact socket which
has been installed according to regulations.
Please ensure that the mains voltage on the type label corresponds with that of your house.
lRemove the mains plug before cleaning.
lThe supply lead and plug must be dry when starting up.
Although all parts of the Pralinenfix are cleaned before leaving the factory, we
recommend cleaning all parts which come into contact with foodstuffs before starting.
( See Pasge 4 Cleaning and care )
Page: 1
PRALINENFIX
PFM 2000
Serial no. 0 0 0 0 0
Connection 230 V 50 Hz 10 Watt
CE Made in Germany
pat. pend.

Pralinenfix PFM 2000
Scope of Delivery
Article no. Quantity Remarks
29. 10. 03 1 assembled
29. 10. 02 1 assembled
29. 10. 01 7 assembled
29. 10. 27 1 assembled
29. 10. 28 1 assembled
29. 14. 37 1
29. 19. 02 1 large
29. 19. 01 1 small
29. 10. 10 Set 24 parts
Service set 29.10.10 Contents - basic pack service set
Place of use Quantity Total quantity
see Page 3
per Set per machine
Gasket O-ring 01. 09. 18 Muffs Ø 9 x 1.5
27
Gasket O-ring 01. 09. 19 Screw lid Ø 15 x 1.5
27
Gasket O-ring 01. 09. 22 Cylinder Ø 22 x 1.5
414
Gasket O-ring 01. 09. 23 Piston Ø 7 x 2.5
414
Valve rubber 29. 14. 26 Piston unit Ø 15 x 20
47
Fixing ring O-ring 01. 09. 18 Bridge Ø 9 x 1.5
218
Gasket O-ring 01. 09. 19 Container Ø 15 x 1.5
28
Precision ball 29. 14. 23 Container Ø 14
48
Page 2
Name
Name
Article no.
Tray
Cleaning brush
Service set
Basic machine
Container
Piston units
Pallet carrier for truffle forms
Pallet carrier normal
Cleaning brush
Size
Container
Tray
Pallet holder specially
Instructions for use
Piston unit assembled
Basic machine
Service set
Cleaning brushes
large / small
Pallet holder

Pralinenfix PFM 2000
Description of device
Container - cpl.
29.10.02
Container
29.12.34
Precision ball
29.14.23
Valve sleeve
29.11.35
O ring (1x)
Art: 01.09.19
Ø 15 x 1.5
Basic machine - cpl.
29.10.03
Operating lever
29.11.54
Tray 29.14.37
Pallet holder specially
for truffle forms
29.10.27
Pos. 1
Piston unit - cpl.
29.10.01
Piston
29.11.27
O ring (2x)
Art: 01.09.23
Ø 7 x 2.5
Cylinder
29.11.20
O ringe (2x)
Art: 01.09.22
Ø 22 x 1.5
O -ring (1x)
Art: 01.09.18
Ø 9 x 1.5
Nozzle ring with nozzle
29.10.07
Valve rubber
Screw lid
29.11.25
Hand-wheel
(e)
Hand-wheel
(a)
Piston slide
Basic frame
29.12.30
Hand-wheel
(c)
Hand-wheel
(b)
Button
(d)
Lifting plate
29.12.22
Fixing rings (2x)
Art:01.09.18
Ø 9 x 1,5
Bridge with
centering
pivot
Bolt
O ring (1x)
Art: 01.09.19
Ø 15 x 1.5
Contents - Service set
Page: 3
( Pallet holder normal )
29.10.28

Pralinenfix PFM 2000
Starting
Before initial use
l
Remove the packing from the device and check that all parts are complete.
In case of transport damage, see Page: 8 Customer Service
Read instructions for use thoroughly and store in a safe place for subsequent use.
lAll praline machines should be cleaned before use.
Dismantle piston units and container before cleaning.
These parts are dishwasher-proof
See Page: 5 Assembly Fig. 1 - 4
lBasic Device
Clean the basic device with a moist cloth only.
l
Attention ! Do not immerse the basic device in water or clean under running water.
lSet the operating lever from transport position to large quantity
See Page: 6 Settings - Fig. 8
l
Attention ! The operating lever is slightly spring-tensioned.
Press the operating lever downward to set
lAfter cleaning the individual parts, prepare the praline machine for operation.
See Page: 5 Assembly Fig. 1- 4
l
Attention ! Ensure that all parts are dry and that there is no water residue !
Pre-heat the basic device before starting.
l
Attention ! Observe pre-heating period !
See Page: 1 Technical data
Cleaning and care
Attention l Remove mains plug before cleaning !
F
Dismantle piston units ( Page: 5 Fig. 1 )
F
Dismantle container ( Page: 5 Fig. 2 )
F
The container and all parts of the piston unit are dishwasher-proof.
Place the cylinder tube and nozzle in the rack in the direction of rinsing.
We recommend a temperature of 70° for cleaning these parts.
Select the appropriate wash program.
F
Do not immerse the basic device in water or clean under running water.
F
Clean the basic device with a moist cloth only.
F
Do not use abrasive or aggressive cleaning agents.
F
Do not use sharp objects to remove dry residue.
F
All parts should be thoroughly dried after cleaning.
F
Spray the inside of the cylinder tube and the nozzle ring slightly
with Palminsoft. (Page: 5 Fig. 1)
F
O rings / Spray rubber parts slightly before assembly e.g. with Palminsoft.
F
Reassemble piston units (Page: 5 Fig. 1)
F
Screw vales to container. ( Page: 5 Fig. 2 )
F
Spray valve sleeve slightly e.g. with Palminsoft. ( Page: 5 Fig. 2 )
Page: 4

Pralinenfix PFM 2000
Assembly ( No tools required )
Screw parts hand-tight only
Fig.1
Behälter
Fig. 2
Dismantled piston unit Dismantled container
Fig. 3 Fig. 4
Insert piston unit in basic machine Place container on basic machine
1 The piston must be fixed with the groove 1 Insert the container in the mount
in the piston slide. 2 Press the container downw at the front until
2 The cylinder must lie fully on the
both bolts are latched into position.
bridge. Page 5
Check O - rings visually for
damage
Spray inside of cylinder tube
and nozzle ring slightly with
Palminsoft.
2
1
3
4
5
1Piston
2Cylinder with cylinder tube
3 Nozzle ring with nozzle
4Valve rubber
5 Screw lid
1
2
3
1Container
2Precision ball
3Valve sleeve
Bolt
Bolt
1
2
1
2
Spray valve sleeve slightly
with e.g. Palminsoft.
O - ring
01.09.19
Ø 15 x 1.5
O - rings
01.09.23
Ø 7 x 2.5
O - ring
01.09.18
Ø 9 x 1.5
O - rings
01.09.22
Ø 22 x 1.5
O - ring
01.09.19
Ø 15 x 1.5
O - rings
01.09.18
Ø 9 x 1.5

Pralinenfüllmaschine PFM 2000
Basic machine settings
Centering injection nozzle Fig. 5
l
Side centering: Align nozzle by hand to the middle
of the praline opening
l
Centering of thrust direction: Turn handwheel ( a) to right :
Praline opening to the front.
Handwheel ( a) to the left: Praline opening to the back.
Immersion of nozzle ( On / Off ) Fig. 6
l
Setting for filling: Turn handwheel ( b) fully to the right
Lifting movement is set.
Attention ! Red ring is not visible
l
Setting for locking: Turn handwheel ( b ) fully to the left
Lifting movement is off .
Attention ! Red ring is visible
Setting of distance from nozzle to praline opening Fig. 7
l
Turn handwheel ( c) to the right, distance between nozzle
and praline opening becomes smaller
l
Turn handwheel ( c) to the left, distance between nozzle
and praline opening becomes bigger.
lSet the handwheel close to the praline opening so that
the mixture is not dragged over the edge of the pralines.
Setting of dosage amount (quick setting) Fig. 8
l
Knob for quick setting pulled ( d) - (large quantity)
lQuick setting below 55 on scale is ineffective.
l
Knob for quick setting ( d) depressed (small quantity)
Recommended basic setting for mixture: approx. 63 on scale
Recommended basic setting for lid: approx. 14 on scale
lTo set the value on the scale, press the operating lever
down slightly to release pressure.
Setting of dosage quantity (fine setting) Fig. 9
l
Turn handwheel ( e) to the right: More mixture
l
Turn handwheel ( e) to the left: Less mixture
Same fine setting for mixture and lid. Page 6
Pos. 1
Hand-wheel
( a )
+
-
Notch lever
red setting
Handwheel
( b )
Fig. 5
Fig. 6
Hand-wheel
+
-
Fig. 7
Fig.8 8
Fig. 9
Hand-wheel
( e )
+
-
Scale 63
Knob
large quantity
pull and turn

Pralinenfix PFM 2000
How to inject mixture
FPraline machine cleaned, assembled and pre-heated. ( Page: 5 Fig. 1 - 4 )
FAlter the settings at the basic machine. ( Page: 6 Fig. 5 - 9 )
FFill the container with the mixture
FPlace the tray under the nozzles
FSet the lifting movement ( for large quantity ) ( Page: 6 Fig. 8 )
FApply approx. 4 - 5 strokes until the mixture emerges free from bubbles
FReturn the mixture which has collected in the tray to the container
FPosition the pallet with the truffle forms on the rack
FPush the rack into the machine fully, until the notch lever latches into Pos. 1. ( Page: 6 Fig. 5)
FAlign the nozzles by hand to the middle of praline opening ( Page: 6 Fig. 5 )
FSet distance of nozzle at correct distance to praline opening ( Page: 6 Fig. 7 )
FPull the operating lever quickly through to the stop
FCheck the filling amount and if required, readjust ( Page: 6 Fig. 9 ).
lCan only be corrected after the 2nd stroke
FPull the tray forward until the notch latches into Pos. 2, push the tray to the stop
FPull the operating lever quickly through to the stop
Injection procedure - complete coating
FPraline machine, cleaned, assembled and preheated
lAttention: No water residue in the entire machine
FAlter settings at the basic machine. ( Page: 6 Fig. 5 - 9 )
FPull and turn knob for setting stroke ( for large quantity ) ( Page: 6 Fig. 8 )
FEmpty coating into container
FPlace the tray under the nozzles
FApply approx. 4 - 5 strokes until the coating emerges without bubbles
FKnob pressed in ( for small quantity) ( Page: 6 Fig. 8 )
FApply 1 stroke ( Operating lever now latches into lowest setting)
FReturn the mixture which has collected in the tray to the container
FPosition the pallet with the filled truffle forms on the tray
FPush the tray fully into the machine until notch lever latches into Pos. 1
FAlign the nozzles by hand to the middle of the praline opening ( Page: 6 Fig. 5 )
FSet nozzle at correct distance to the praline opening ( Page: 6 Fig. 7 )
FPress the operating lever downward
FCheck the filling amount and if necessary readjust ( Page: 6 Fig. 9 ).
lCan only be corrected after the 2nd stroke
FPull the tray forward until the notch latches into Pos. 2, push the tray through to the stop.
FPull the operating lever quickly through to the stop
Page: 7

Pralinenfix PFM 2000
Guarantee
This device was manufactured and tested according to the latest methods.
Our products have a 12 month guarantee.
The guarantee only applies to original parts.
Garantee conditions
All defects which are a result of errors in material or manufacture
will be eliminated free of charge
The guarantee claim does not apply to repairs carried out by the purchaser or third party.
Damage resulting from incorrect handling, connection as well as force majeure
or other external influence, are not covered by the guarantee.
Note:
Should the device not function correctly, check whether the required settings were made in accordance
with the instructions for use
Subject to technical alterations
Customer service
Should your device become damaged, please do not hesitate to contact us.
Describe the fault or defect that occurred as precisely as possible
so that the error can be quickly and precisely analysed.
Should you have difficulties with the praline machine,
please contact the following address:
Stamp
"
Device no. Purchase date:
Short description of defect:
.....!
Page 8

Pralinenfix PFM 2000
Problems and possible causes
Problems Possible causes / suggested solutions
Air bubbles in the praline - Air bubbles in the filling
- O ring is damaged or does not exist
- Lifting device is not switched on
- Distance between nozzle and praline mixture too great
Mixture is not discharged from the nozzle - Precision ball not installed
Uneven dosage - Valve rubber is damaged
- O ring is damaged
After cleaning all O-rings must be greased
Mixture is dragged over the edge -
Distance between nozzle and praline too small
of the praline by the nozzle - Valve rubber damaged
Mixture drips out of the nozzle opening - Valve rubber missing or damaged
Praline tray cannot be inserted. - Notch lever is folded down e.g. due to transport
( Lift notch lever again)
Page 9