Bazooka Honda GL1800 (2001-2005) Audio Amplifier User manual

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
This sheet must be read completely to:
1. Provide assistance/clarification to the
installer.
2. Avoid causing injury to installer, customer,
end user, or others.
3. Prevent damage to motorcycle and/or
accessory.
4. Prevent death to customer or other vehicle
operators.
Installer: Please forward this sheet to the
customer after reviewing it.
5. It is virtually impossible for us to be able to
address every possible situation an installer
or user will encounter. This requires both to
exercise due diligence and to apply some
level of common sense. If you have any
question or problem during the installation,
please contact us as necessary. Read the
instructions completely prior to installation.
90% of questions we receive could be
answered simply by reading the instructions
in their entirety. Phone support will always
provide the quickest response.
Important Information in our instructions
will be provided in the following manner:
6. SHOP TIP: this is information we have
gathered from hands-on installs or customer
feedback.
7. NOTE: important information regarding the
installation.
8. CAUTION: failure to follow instructions
could result in damage to motorcycle and/or
accessory.
9. WARNING: failure to follow instructions
could result in injury or death of operator
and/or passenger or others.
NOTE:
10. "Left", "Right", "Front" and "Rear" are
described from the seated position of the
bike.
11. Check local laws regarding the use of
auxiliary lighting.
12. Use of owner’s manual or service manual is
recommended for installation.
13. If so equipped, place the motorcycle on its
center stand on solid, level ground.
CAUTION:
14. Never route wires or install components that
interfere with the operation of the forks,
handlebars, brake/clutch levers or any other
operational function of the motorcycle.
15. When adding electrical accessories, always
disconnect the battery and properly fuse new
electronics.
WARNING:
16. Allow the motorcycle to cool prior to
installation.
17. When operating engine, allow adequate
ventilation.
18. Never route wires or install components that
interfere with the operation of the forks,
handlebars, brake/clutch levers or any other
operational function of the motorcycle.
19. Never allow your accessories to cause
distractions to remove your focus off the
bikes operation. Never forget that this is a
high-risk sport - don't make it a higher risk
when you don't have to.
20. Never allow your accessories to cause
distractions to others on the road.

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
21.Remove seat. Remove the two
passenger grab rails on each side of the
seat. Lift the seat from the rear and
then move the seat toward the rear of
the bike to disengage the front catch.
22.Remove the left side cover (battery
cover). This panel is held in place by
rubber grommets. Simply pull the
panel starting at the front.
Caution:
23.Pull the panel as evenly as possible.
Excessive angles can break the fingers
off the back of the panel.
24.Remove the left chrome engine cover.
This panel is held in place by rubber
grommets. Pop the panel at the
bottom, and then the side towards the
rear of the bike. Then slide the panel
towards the rear of the bike to
disengage the front catch.
Shop Tip:
25. The front grommet is famous for
popping out when this panel is
removed. Check the panel to see if the
grommet is still in place. You can also
lightly spray the grommets with silicone
to allow them to pop off better in the
future and reduce the risk of loss.
26.Remove the left fairing trim strip. This
is the strip to the left of the left fairing
pocket. This is held in place by tabs on
the back of the strip. Start at the
bottom of the strip. Gently push the
strip to the side, and then in a slight
rocking motion, disengage the tab.
Repeat the process until all the tabs
are disengaged and the strip has been
removed.
Shop Tip:
27. The trim strips have a tab at the top.
That is the tab you start with when
reinstalling the strip. The strips are
also marked on the back with an R or
an L if you forget what side it came
from.
28.Remove the left fairing pocket. Open
the pocket. Using a small tipped tool,
press in the center of the fastener in
each of the four corners on the pocket.
Now pull each of the four fasteners out
of the bike. Reset the fastener by
holding the flared base and then
pressing the pointed tip until the shaft
of the fastener pops out beyond the
flared base.
29.Remove the headlight adjustment
switch panel. This panel is located by
your left knee when riding. Remove
the allen head fastener. Just below
the fastener is a small slot. Using a
small tip standard screwdriver, gently
push the tool into the slot. Now move
the handle of the tool to the left. This
will disengage the tab holding the
panel in place. Unplug the connecter
and remove.
30.Remove the gray dash cover. Pop the
speaker grills off. Under each grill, you
will find one black pop fastener
(slightly different than the fairing
pocket design) and one allen head
fastener. Remove both on each side.
Now lift the cover where it meets the
black plastic next to the radio. Once
the rear is popped up, you will have to
disconnect the plug for the MODE/TRIP
buttons. You have to use your

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
fingernail to lift the tab and pull the
two apart. Remove dash cover.
31.Remove fairing speakers.
Shop Tip:
32.Use the longest shaft phillips
screwdriver you have. It gives you
better leverage and makes it less likely
you will damage the speaker. Also, you
can use a standard screwdriver to
‘move’ the speaker pod to access the
screw that is slightly hidden by the
dash.
33.You must now determine the mounting
location for the amp. This amp is not
waterproof and must be mounted in a
dry location with a small amount of air
around it for head dissipation. If you
do not have the CD Changer, the
cubbyhole in the trunk is the best
location. The rear of the left
saddlebag is your alternative. The
harness has been designed for either
location. (Fig. 1-3) shows trunk
location.
Fig. 1-3
34.Drill holes only as large as needed to be
able to run the harness from the amps
mounted location toward the front of
the bike. Thread the harness from
inside the trunk or saddlebag to under
the seat area. Do not connect to the
amp at this time. Refer to (Fig.2-3)
Fig 2-3
35.Connect rear speakers. If you bike
does not have rear speakers currently
installed, stop now and install them
using the manufacturers instructions.
Under the seat, behind the large relay
block and the silver frame cross brace,
you will find several black boots. In
the one towards the center, you will
find a black 4-pin connector. Unplug
this connector and plug in the one from
the harness between the two
connectors you just unplugged. Refer
to (Fig. 3-3)
Fig. 3-3

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
36.Power connections. Locate the
supplied fuse holder. If the fuse is in
the fuse holder, remove it now.
Connect the fuse holder to the positive
post on the right side of the battery.
Connect the other side of the fuse
holder to the large red wire in the amp
harness. Connect the large black wire
in the amp harness to the bolt that
connects the silver frame of the bike to
the black saddlebag sub frame just in
front of the trunk. Be sure to remove
the silver paint off the frame for the
best possible ground and to eliminate
noise. Refer to (Fig. 1-4) for ground
bolt.
Fig. 1-4
Shop Tip:
37.Put a small flat washer on the battery
terminal screw. This will stop any
wires you have connected to the
battery terminal from rotating while
tightening the fastener.
Caution:
38.The battery terminal MUST be tight.
Failure to do so can cause the bike to
shut down when the started button is
depressed.
39.Turn on (remote) connection. To the
left of the battery is the bikes fuse
block. Remove the cover. At the top
of the block are two phillips head
screws. The top screw turns on when
the bikes key is turned on. Connect
the blue wire from the harness to the
top screw. Refer to (Fig. 2-4)
Fig 2-4
40.Front speaker connection preparation.
You will need to drill a hole in the side
of the speaker housing to run the wires
into. Drill a 3/8” hole in the lower
corner of the housing on the side of the
housing that faces the gauge cluster.
Refer to (Fig. 3-4) and (Fig. 1-5).
Fig. 3-4

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
Fig. 1-5
41.Using a spring tool, insert the tool
inside the hole where the fairing
pocket was removed going downward
to where the engine cover was
removed. Keep the tool as close as
possible to the inside of the fairing
panel. When you are finished, the top
of the tool with the plunger will be
visible out of the top of the fairing and
the ‘fingers’ on the opposite side of the
tool will be visible out of the bottom of
the fairing. Refer to (Fig. 2-5)
Fig. 2-5
Shop Tip:
42. It will take you several attempts to get
the tool inserted, as there is a large
wire bundle and several other items in
this location.
43.On the wire harness, there are two sets
of unused connectors. These are the
front speaker connectors. Run these
connectors behind the frame and then
towards the spring tool. Grab the wires
with the tool by pressing the plunger
and grabbing them with the fingers.
Once you have a good grip on the
wires, slowly pull the tool out upwards.
44.Once you have the wires pulled up,
tuck the wires under the edge of the
side of the shelter. Pull the wires tight
bringing up all extra slack.
45.Run the wires along the right side of
the cavity where the fairing pocket sits
towards the bottom of the left speaker
housing. Refer to (Fig. 3-5)
Fig 3-5

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
46.Take the shorter of the two remaining
leads and run in into the hole you
created earlier.
47.Take the last remaining lead and run it
under the gauge cluster to the right
speaker housing. Using wire ties,
attach the harness to the black metal
bar that is under the gauge cluster.
Run the wire thru the hole you created
earlier.
48.Inside each speaker housing you will
find the connectors that were
previously connected to the speakers.
Connect the male blade connectors
from the amps wiring harness to these
connectors. Note that one connector is
smaller than the other. Connect your
new speakers to the harness. Refer to
(Fig. 1-6)
Fig. 1-6
Shop Tip:
Make sure the speaker connectors on the wire
harness are securely attached to the terminals
of the Bazooka speakers. You may need to
take a pair of needle nose pliers and crimp
the female connector on the harness onto the
speaker spade to insure you have a good
connection that will not loosen up over time.
You can also use finger nail polish or blue lock
tight to further secure this connection.
Shop Tip:
49. When you insert the speakers for
installation, rotate the speaker
terminals towards the gauge cluster. If
pointed down, they can short out
against the mounting bolt and shut
down the audio system. Only three of
the speaker fasteners are necessary to
hold the speaker in place. You can
omit the fastener that is hidden under
the dash face.
50.Connect the wires to the amp. Connect
the large red wire to +12V. Connect
the large black wire to GND. Plug the
large multi-wire connector into the side
of the amp. Turn the gain control on
the amp to MIN setting. Mount the
amp keeping in mind you will need to
access the gain control.
51.Insert the fuse into the fuse holder. A
spark is normal when it is connected.
52.Turn key on. Select audio source. Set
the volume on 23-24. Adjust the gain
until distortion is heard. In most
systems, there will be no distortion and
the gain control will be at or close to
MAX.
53. Reassemble bike and enjoy your
BAZOOKA sound system. Visit us at
www.bazooka.com. Check out the
forum and tell us about your bike.