Beacon BCART-1500D-DC-CTD User manual

Instruction Manual
Powered Drive and Powered Lift Hydraulic Scissor Carts
0RGHOBCART-100D-DC-CTD
BEACON INDUSTRIES, INC.
12300 Old Tesson Rd.
St. Louis, MO 63128-2247 USA
OFFICE: 314-487-7600 FAX: [phone]

Model: BCART-1500D-DC-CTD
Powered Drive and Powered Lift H
y
draulic Scissor Carts

Emergency Reverse Switch
FWD/REV. control throttle
Handle ba
r
Steering wheel
Brake
Batteries, charger & control system
A
nti-collision wheel
Hydraulic Cylinder
Platform
3. PARTS

11. SPECIFICATIONS Model BCART-1000-DC-CTD BCART-1000D-DC-CTD BCART-1500-DC-CTD BCART-1500D-DC-CTD Capacity 1,000 lbs 1,500 lbs Platform Size (LxW) 40 x 24” Platform Height (Max/Min)
1,000 lbs 40 x 24” WR òWR”
40 x 24” WR
1,500 lbs 40 x 24” 20½WR
Lifting Cycle 40 Time (Lifting/Lowering) Unloaded
5 / secs
40 /35.53 secs
45 /2 secs 16.65/35.87 secs.
Time (Lifting/Lowering) Loaded
/ secs 23./ secs /1 secs 23.60/19.22 secs.
Steering Wheel (dia) 7Ǭ”7Ǭ”7Ǭ”7Ǭ” Drive wheel (dia.) 7Ǭ”7Ǭ”7Ǭ”7Ǭ” Overall Size (LxWxH) 55ǩ x 26Ǫ x 46” Net Weight  lbs  lbs  lbs  lbs

BCART-1500-DC-CTD
NO. PART NUMBER DESCRIPTION QTY.
CYL C-1500-DC-CTD-CYL ASSEMBLY, CYLINDER 1
HDLS C-1500-DC-CTD-HDLS SWICH, LIMIT 1
SWA C-1500-DC-CTD-SWA WHEEL, STEER, ASSEMBLY 1
DM C-1500-DC-CTD-DM MOTOR, DRIVE 1
1 C-1500-DC-CTD-1 ZERK, GREASE 1
2 C-1500-DC-CTD-2 BEARING2
3 C-1500-DC-CTD-3 PIN, CYLINDER 1
4 C-1500-DC-CTD-4 WASHER, LOCK - M8 1
5 C-1500-DC-CTD-5 BOLT, SOCKET HEAD 1
6 C-1500-DC-CTD-6 PISTON, CYLINDER 1
7 C-1500-DC-CTD-7 RING, RETAINING 1
8 C-1500-DC-CTD-8 WIPER 1
9 C-1500-DC-CTD-9 NUT, GLAND 1
10 C-1500-DC-CTD-10 RING, SPIRAL 1
11 C-1500-DC-CTD-11 RING, GUIDE 1
12 C-1500-DC-CTD-12 RING, RETAINING 1
13 C-1500-DC-CTD-13 SEAL1
14 C-1500-DC-CTD-14 PISTON, GUIDE 1
15 C-1500-DC-CTD-15 HOUSING, CYLINDER 1
16 C-1500-DC-CTD-16 HOSE, OIL 1
17 C-1500-DC-CTD-17 O-RING 1
18 C-1500-DC-CTD-18 CONNECTOR, THREADED 1
19 C-1500-DC-CTD-19 WASHER, RUBBER COATED 1
20 C-1500-DC-CTD-20 PIN, COTTER 1
27 40354 WASHER, FLAT - M5 6
28 C-1500-DC-CTD-28 SCREW, PHILLIPS HEAD MACHINE 2
29 C-1500-DC-CTD-29 PLUG, RUBBER 4
* 30 C-1500-DC-CTD-30 PLATE, HANDLE MOUNTING 1
31 C-1500-DC-CTD-31 WASHER, LOCK - M5 4
32 C-1500-DC-CTD-32 SCREW, PHILLIPS HEAD MACHINE 4
33 C-1500-DC-CTD-33 RING, RETAINING 2
34 C-1500-DC-CTD-34 PIN 1
35 C-1500-DC-CTD-35 HANDLE 1
36 C-1500-DC-CTD-36 SHOCK, GAS 1
* 37 C-1500-DC-CTD-37 WELDMENT, HANDLE 1
38 C-1500-DC-CTD-38 BOLT, HEX HEAD 1
39 C-1500-DC-CTD-39 WASHER 2
40 C-1500-DC-CTD-40 WHEEL, STEER 2
40A 6204-2RS BEARING, BALL 4
41 C-1500-DC-CTD-41 WASHER, FLAT - M8 2
42 C-1500-DC-CTD-42 BOLT, HEX HEAD 2
43 C-1500-DC-CTD-43 CAP, END 2
44 C-1500-DC-CTD-44 GUARD, WHEEL 4
45 C-1500-DC-CTD-45 BOLT, SOCKET HEAD 2
46 C-1500-DC-CTD-46 NUT, NYLON LOCK - M6 2
47 C-1500-DC-CTD-47 WASHER 2
48 C-1500-DC-CTD-48 PIN 1
49 C-1500-DC-CTD-49 PIN, COTTER 2
50 C-1500-DC-CTD-50 PIN, SPRING - M4 X 30 2
* 51 C-1500-DC-CTD-51 WELDMENT, SWIVEL 1
52 C-1500-DC-CTD-52 PIN 1
53 C-1500-DC-CTD-53 PIN, COTTER 2
54 C-1500-DC-CTD-54 SPRING PIN 2
55 C-1500-DC-CTD-55 BUSHING 1
56 C-1500-DC-CTD-56 BEARING 1
57 C-1500-DC-CTD-57 BUSHING 1
58 C-1500-DC-CTD-58 PLATE, TOP 1
59 C-1500-DC-CTD-59 NUT, NYLON LOCK - M16 1
60 C-1500-DC-CTD-60 SCREW, PHILLIPS HEAD MACHINE 2
61 C-1500-DC-CTD-61 WASHER, LOCK - M8 8
62 C-1500-DC-CTD-62 WASHER, FLAT - M8 8
63 C-1500-DC-CTD-63 FRAME, MOUNTING 1
64 C-1500-DC-CTD-64 BOX, STORAGE 1
65 C-1500-DC-CTD-65 NUT, HEX 2
3$576'5$:,1*3$576/,67

66 C-1500-DC-CTD-66 SCREW, PHILLIPS HEAD MACHINE 2
67 C-1500-DC-CTD-67 BOX, PLASTIC 4
68 C-1500-DC-CTD-68 PLATE, MOUNTING 1
69 C-1500-DC-CTD-69 WASHER, FLAT 6
70 C-1500-DC-CTD-70 WASHER, LOCK 6
71 C-1500-DC-CTD-71 SCREW, PHILLIPS HEAD MACHINE 6
72 C-1500-DC-CTD-72 NUT, HEX - M10 4
73 C-1500-DC-CTD-73 WASHER, LOCK - M10 4
74 C-1500-DC-CTD-74 WASHER, FLAT - M10 12
75 C-1500-DC-CTD-75 BRAKE, FOOT 1
76 C-1500-DC-CTD-76 BOLT, SOCKET HEAD 1
77 C-1500-DC-CTD-77 NUT, HEX - M8 1
78 C-1500-DC-CTD-78 ASSEMBLY, DRIVE WHEEL 1
79 C-1500-DC-CTD-79 SPACER 4
80 C-1500-DC-CTD-80 WHEEL, DRIVE 2
81 C-1500-DC-CTD-81 WAY, KEY 2
82 C-1500-DC-CTD-82 WASHER, FLAT - M14 2
83 C-1500-DC-CTD-83 NUT, NYLON LOCK 2
84 C-1500-DC-CTD-84 BOLT, SOCKET HEAD 4
85 C-1500-DC-CTD-85 BRACKET, MOUNTING 2
86 C-1500-DC-CTD-86 WHEEL, BUMPER 2
87 C-1500-DC-CTD-87 BOLT, HEX HEAD 4
88 C-1500-DC-CTD-88 FRAME 1
89 C-1500-D-DC-CTD-89 PAD, RUBBER 2
90 C-1500-DC-CTD-90 DECK 1
91 C-1500-DC-CTD-91 RING, RETAINING 6
92 C-1500-DC-CTD-92 ROLLER, FRAME 4
93 C-1500-DC-CTD-93 BUSHING 4
94 C-1500-DC-CTD-94 NUT, NYLON LOCK 1
95 C-1500-DC-CTD-95 WASHER, FLAT 1
96 C-1500-DC-CTD-96 BUSHING 2
97 C-1500-DC-CTD-97 PIN, SPRING - M8 X 30 2
98 C-1500-DC-CTD-98 NUT, NYLON LOCK 2
99 C-1500-DC-CTD-99 STOP, MAINTANANCE 2
100 C-1500-DC-CTD-100 BOLT, HEX HEAD 2
101 C-1500-DC-CTD-101 PIN 1
102 C-1500-DC-CTD-102 BOLT, SOCKET HEAD 1
103 C-1500-DC-CTD-103 PIN 1
104 C-1500-DC-CTD-104 PIN 1
105 C-1500-DC-CTD-105 BUSHING 2
106 C-1500-DC-CTD-106 SCISSORS - EXTERNAL 1
107 C-1500-DC-CTD-107 SCISSORS - INTERNAL 1
108 C-1500-DC-CTD-108 BUSHING 1
* Item is not available for sale. However, it may be available as part of a kit or assembly.

BCART-1500-DC-CTD-POWER UNIT
NO. PART NUMBER DESCRIPTION QTY.
MES C-1500-D-DC-CTD-MES E-STOP, MUSHROOM 1
25 C-1500-DC-CTD-25 ASSEMBLY, HYDRAULIC PUMP 1
25-1 C-1500-DC-CTD-25-1 BOLT, SOCKET HEAD 4
25-2 C-1500-DC-CTD-25-2 WASHER, LOCK - M5 6
25-3 C-1500-DC-CTD-25-3 WASHER, FLAT - M5 6
25-4 C-1500-DC-CTD-25-4 COVER, BATTERY 1
25-5 C-1500-DC-CTD-25-5 PANEL, END 1
25-6 C-1500-DC-CTD-25-6 BRACKET, BATTERY 1
25-7 C-1500-DC-CTD-25-7 BATTERY 1
25-8 C-1500-DC-CTD-25-8 WASHER, FLAT - M8 1
25-9 C-1500-DC-CTD-25-9 WASHER, LOCK - M8 1
25-10 C-1500-DC-CTD-25-10 BOLT, SOCKET HEAD 1
25-11 C-1500-DC-CTD-25-11 PLATE, BATTERY 1
25-12 C-1500-DC-CTD-25-12 BOLT 1
25-13 C-1500-DC-CTD-25-13 COVER, PLATE 1
25-14 C-1500-DC-CTD-25-14 SCREW, PHILLIPS HEAD MACHINE 2
25-15 C-1500-DC-CTD-25-15 WASHER, LOCK 2
25-16 C-1500-DC-CTD-25-16 WASHER, FLAT 3
25-17 C-1500-DC-CTD-25-17 CONTROLLER 1
25-18 C-1500-DC-CTD-25-18 SCREW, PHILLIPS HEAD MACHINE 1
25-19 C-1500-DC-CTD-25-19 PLATE, MOUNTING 1
25-20 C-1500-DC-CTD-25-20 SCREW, PHILLIPS HEAD MACHINE 1
25-21 C-1500-DC-CTD-25-21 JOINT, WIRE 1
25-22 C-1500-DC-CTD-25-22 BOX, CONTROLLER 1
* 25-23 C-1500-DC-CTD-25-23 PLATE, COVER 1
25-24 C-1500-DC-CTD-25-24 CABLE 1
25-25 C-1500-DC-CTD-25-25 TRAY, BATTERY 1
25-26 C-1500-DC-CTD-25-26 SCREW, PHILLIPS FLAT HEAD MACHINE 1
25-27 C-1500-DC-CTD-25-27 FUSE 1
25-28 C-1500-DC-CTD-25-28 HOLDER, FUSE - 4A 1
25-29 C-1500-DC-CTD-25-29 NUT, NYLON LOCK - M5 3
25-30 C-1500-DC-CTD-25-30 FUSE 1
25-31 C-1500-DC-CTD-25-31 HOLDER, FUSE 1
25-32 C-1500-DC-CTD-25-32 PANEL, END 1
25-33 C-1500-DC-CTD-25-33 SWITCH, ON / OFF 1
25-34 C-1500-DC-CTD-25-34 INDICATOR, BATTERY CHARGE 1
25-35 C-1500-DC-CTD-25-35 SCREW, PHILLIPS HEAD MACHINE 1
25-36 C-1500-DC-CTD-25-36 LIGHT 1
25-37 C-1500-DC-CTD-25-37 HOLDER, FUSE - 2A 1
25-38 C-1500-DC-CTD-25-38 FUSE - 2A 1
25-39 C-1500-DC-CTD-25-39 COVER, PROTECTIVE 1
25-40 C-1500-DC-CTD-25-40 SWITCH, KEY 1
25-41 C-1500-DC-CTD-25-41 KEY 1
25-42 C-1500-DC-CTD-25-42 HORN 1
25-43 C-1500-DC-CTD-25-43 NUT, HEX 1
25-44 C-1500-DC-CTD-25-44 BOLT, SOCKET HEAD 1
25-45 C-1500-DC-CTD-25-45 CHARGER, BATTERY 1
25-46 C-1500-DC-CTD-25-46 BRACKET 1
25-47 C-1500-DC-CTD-25-47 BRACKET, LIMIT SWITCH 1
25-48 C-1500-DC-CTD-25-48 BOLT, SOCKET HEAD 1
25-49 C-1500-DC-CTD-25-49 BOLT, SOCKET HEAD 1
25-50 C-1500-DC-CTD-25-50 SWITCH, LIMIT 1
25-51 C-1500-DC-CTD-25-51 BLOCK, TERMINAL 1
25-52 C-1500-DC-CTD-25-52 SCREW, PHILLIPS HEAD MACHINE 1
25-53 C-1500-DC-CTD-25-53 BOLT, HEX HEAD 1
25-54 C-1500-DC-CTD-25-54 WASHER, LOCK - M10 1
25-55 C-1500-DC-CTD-25-55 WASHER, FLAT - M10 1
25-56 C-1500-DC-CTD-25-56 ASSEMBLY, PUMP 1
25-57 C-1500-DC-CTD-25-57 WASHER, RUBBER COATED 2
25-58 C-1500-DC-CTD-25-58 JOINT, OIL HOSE 1
* Item is not available for sale. However, it may be available as part of a kit or assembly.

BCART-1500-D-DC-CTD-CONTROL BOX
NO. PART NUMBER DESCRIPTION QTY.
26 C-1500-DC-CTD-26 ASSEMBLY, THROTTLE BOX 1
26-1 C-1500-DC-CTD-26-1 LIGHT 1
26-2 C-1500-DC-CTD-26-2 BUTTON, HORN 1
26-3 C-1500-DC-CTD-26-3 SCREW 1
26-4 C-1500-DC-CTD-26-4 COVER, TOP 1
26-5 C-1500-DC-CTD-26-5 BOLT, HEX HEAD 1
26-6 C-1500-DC-CTD-26-6 SWITCH, MICRO 1
26-7 C-1500-DC-CTD-26-7 NUT, NYLON LOCK 1
26-8 C-1500-DC-CTD-26-8 THROTTLE 1
26-9 C-1500-DC-CTD-26-9 PLATE, MOUNTING 1
26-10 C-1500-DC-CTD-26-10 WASHER, FLAT - M5 1
26-11 C-1500-DC-CTD-26-11 WASHER, LOCK - M5 1
26-12 C-1500-DC-CTD-26-12 BOLT, SOCKET HEAD 1
26-13 C-1500-DC-CTD-26-13 NUT, NYLON LOCK 1
26-14 C-1500-DC-CTD-26-14 SCREW, PHILLIPS HEAD MACHINE 1
26-15 C-1500-DC-CTD-26-15 WASHER, LOCK 1
26-16 C-1500-DC-CTD-26-16 WASHER, FLAT 1
26-17 C-1500-DC-CTD-26-17 KNOB, THROTTLE 1
26-18 C-1500-DC-CTD-26-18 HOUSING, THROTTLE 1
26-19 C-1500-DC-CTD-26-19 SPRING 1
26-20 C-1500-DC-CTD-26-20 COVER, BELLY SWITCH 1
26-21 C-1500-DC-CTD-26-21 PIN, SPRING 1
26-22 C-1500-DC-CTD-26-22 NUT, WIRE 1
26-23 C-1500-DC-CTD-26-23 SCREW, PHILLIPS HEAD MACHINE 2
26-24 C-1500-DC-CTD-26-24 WASHER, LOCK 1
26-25 C-1500-DC-CTD-26-25 SCREW 1
26-26 C-1500-DC-CTD-26-26 SPACER 1
26-27 C-1500-DC-CTD-26-27 CONNECTOR 1
* Item is not available for sale. However, it may be available as part of a kit or assembly.

LIMITED WARRANTY
Beacon Industries, Inc. (“Beacon”) warrants this product to be free of defects in material and workmanship during
the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is
covered by the warranty,after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Beacon or from
an authorized distributor AND Beacon has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if Beacon receives: 1) a photocopy of the Customer Invoice that displays
the shipping date; AND 2) a written request for warranty service including your name and phone number. Send
requests by any of the following methods:
Phone:
[phone]
Email:
[email protected]
Mail:
Beacon Industries, Inc.
12300 Old Tesson Rd.,
St. Louis, MO 63128
Fax:
[phone]
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After Beacon receives your request for warranty service, an authorized representative will contact you to
determine whether your claim is covered by the warranty. Before providing warranty service, Beacon may require
you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty
covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers,
switches and cylinders. It also covers defects in original parts that wear under normal usage conditions
(“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original components is 90 days. The warranty period begins on the date when Beacon ships
the product to the warrantee. If the product was purchased from an authorized distributor, the period begins when
the distributor ships the product. Beacon may extend the warranty period for products shipped from authorized
distributors by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Beacon do to correct the problem?
Beacon will provide an appropriate replacement for any covered part. An authorized representative of Beacon will
contact you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
xProduct misuse;
xNegligent operation or repair;
xCorrosion or use in corrosive conditions;
xInadequate or improper maintenance;
xDamage sustained during shipping;
xAccidents involving the product;
xUnauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving
written authorization from Beacon. Modification(s) might make the product unsafe to use or
might cause excessive and/or abnormal wear.
Do any other warranties apply to the product?
Beacon Industries, Inc. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.