Beam IridiTRAK RST430 Instruction Manual

IridiTRAK
Model: RST430
Alert / Tracking / Monitoring Interface
Installation & User Manual
Beam Communications Pty Ltd
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IridiTRAK Installation & User Manual
IridiTRAK
RST430
Supporting applications for:
Ships Security Alert System SSAS
Alert / Alarm Systems
Vessel Monitoring System VMS
Vehicle / Asset Monitoring
Wireless Pendant / Duress Alarm
INSTALLATION & USER MANUAL
Beam Communications Pty Ltd
8 Anzed Court, Mulgrave,
Victoria, 3170, AUSTRALIA
Information furnished by Beam Communications Pty Ltd (Beam) is believed to be accurate and
reliable. However, no responsibility is assumed by Beam for its use, or for any infringement of
patents or other rights of third parties, which may result from its use. No license is granted by
implication or otherwise under any patent or patent rights of Beam. Beam reserves the right to
change specifications at any time without notice.
Copyright © 2009 Beam Communications Pty Ltd. All rights reserved
Product name: IridiTRAK Installation & User Manual
Part Number: USRMAN0038
Manual revision: 09
Release date: April 2013
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Package contents
Check that your IridiTRAK package contains:
1 x RST430 IridiTRAK unit
1 x Power Cable Loom
1 x USB Configuration cable
1 x Installation & User manual
1 x Quick Start Guide
Optional Accessories
The following optional accessories are available for your IridiTRAK:
Antennas:
•Iridium Antenna
•Active GPS Antenna
•Combined Active GPS / Iridium Antenna
•Combined Active GPS / Cellular Antenna
Man-down Duress wireless Pendant / wireless Receiver Kit
Alert Buttons (IP66 and Guarded, two independent actions to operate)
Alert Button cabling
(See your Service Provider for pricing and availability of these quality accessories).
Additional Information
For the latest in supporting software and documentation please visit:
http://www.beamcommunications.com/ims
- IridiTRAK Management System
oMinimal Installation (4.7 MB)
oFull Installation (34.1 MB)
- IridiTRAK Manual Download
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IridiTRAK Installation & User Manual
Contents
PACKAGE CONTENTS----------------------3
OPTIONAL ACCESSORIES ---------------- 3
CONTENTS -------------------------------------4
SAFETY INFORMATION --------------------5
SAFETY –IRIDIUM TRANSCEIVER.------ 5
CONVENTIONS IN THIS MANUAL--------- 7
ABOUT BEAM----------------------------------8
WELCOME--------------------------------------9
ABOUT THE IRIDITRAK------------------- 10
KEY FEATURES &BENEFITS------------10
IRIDIUM SATELLITE SYSTEM ------------10
TRACKING DATA--------------------------10
TRACKING /MONITORING FEATURES -11
ALERTS /ALARMS------------------------11
IRIDIUM SBD------------------------------11
BODY PANELS ------------------------------ 12
IRIDITRAK INSTALLATION -------------- 14
IRIDITRAK WIRING CONNECTIONS ---14
BLOCK DIAGRAM FOR WIRING
INSTALLATION -----------------------------16
MOUNTING THE IRIDITRAK UNIT ------18
MECHANICAL DIMENSIONS DIAGRAM -19
INSTALLING THE IRIDIUM ANTENNA 20
PLANNING THE IRIDIUM ANTENNA
INSTALLATION-----------------------------20
INSTALLATION OPTIONS-----------------21
GPS ANTENNA------------------------------ 22
ACTIVE GPS ANTENNA -----------------22
INSTALLATION GUIDELINES--------------22
POWERING UP------------------------------ 23
STATUS LED------------------------------23
FUNCTIONALITY OF THE IRIDITRAK 24
POWER LOSS -----------------------------24
EMERGENCY MESSAGES----------------24
IGNITION ON/OFF MESSAGES---------24
POSITION REPORTS----------------------24
SLEEP MODE------------------------------25
REMOTE COMMANDS --------------------25
STATES OF IRIDITRAK ------------------- 26
TRACKING MODE ------------------------ 26
EMERGENCY MODE --------------------- 26
SLEEP MODE----------------------------- 26
ALERT LED STATUS----------------------- 27
EXTERNAL ALERT LED----------------- 27
MESSAGING FORMATS FOR
IRIDITRAK-------------------------------------28
MO MESSAGE FORMAT ---------------- 28
READING MO MESSAGE FROM E-MAIL
--------------------------------------------- 29
MT (MOBILE TERMINATED)REMOTE
COMMANDS FORMAT-------------------- 30
EMERGENCY EVENT----------------------31
EMERGENCY STATE:-------------------- 31
EMERGENCY STATE SEQUENCE:------ 31
IRIDITRAK CONFIGURATION----------- 33
IRIDITRAK CONFIGURATION ---------- 33
IRIDITRAK DEFAULT CONFIGURATION
--------------------------------------------- 34
IRIDITRAK ONLINE (OPTIONAL)-ERROR!
BOOKMARK NOT DEFINED.
SEND A MESSAGE TO IRIDITRAK ----36
USING SHORT BURST DATA:SBD --- 36
CONNECTING TO MONITORED LOOPS
---------------------------------------------------- 38
ALARM CABLE & BUTTON
INSTALLATION ------------------------------39
CABLE SPECIFICATION ----------------- 39
CABLE INSTALLATION ------------------- 40
ASSEMBLY OF THE ALARM BUTTONS- 40
TROUBLESHOOTING THE IRIDITRAK45
BEAM WARRANTY CONDITIONS------46
SPECIFICATIONS--------------------------- 41
GENERAL FUNCTIONAL SPECIFICATIONS
--------------------------------------------- 41
GPS, IRIDIUM,SPECIFICATIONS ------ 42
PHYSICAL &ENVIRONMENTAL
SPECIFICATIONS------------------------- 43
USER / INSTALLER INFORMATION---44
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Safety Information
IMPORTANT! Please read the following information carefully before
installing and using the BEAM IridiTRAK. Failing to follow
instructions may compromise the safety of the product and may
result in personal injury and/or equipment damage. Please consult
your supplier if you have any further questions.
♦Your IridiTRAK is a low power radio transmitter and receiver. When it is ON, it
receives and sends out radio frequency (RF) signals.
♦The design of your IridiTRAK system complies with international safety
standards.
WARNING: DO NOT open equipment. There are no user-serviceable
parts inside.
If a DC power supply is to be used, its output must comply with the
Safety Extra Low Voltage (SELV) requirements of IEC60950, and be
within the operational DC voltage range (and power capacity) as
specified in this manual.
All connectors must only be connected to equipment ports which
comply with the Safety Extra Low Voltage (SELV) requirements of
IEC60950.
♦Store the system in a cool and dry area.
♦Do not submerge the system in water.
♦Do not place foreign metal objects or debris in the system. If debris fall into
the system, please return to factory for service.
Safety – Iridium Transceiver.
♦The IridiTRAK has an in-built Iridium transceiver which is designed to be used
with an external antenna. This antenna transmits RF energy. The Iridium
antenna (fitted via an extension coaxial cable) must be located more than >
0.3 meters (1 foot) from human body (person) when in operation.
♦International agencies have set standards and recommendations for the
protection of public exposure to RF electromagnetic energy.
International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1996
Verband Deutscher Elektrotechniker (VDE) DIN-0848
United States Federal Commission, Radio Frequency Exposure Guidelines (1996)
National Radiological Protection Board of the United Kingdom, GS 11, 1988
American National Standards Institute (ANSI) IEEE. C95. 1-1992
These standards are based on extensive scientific review. For example, over 120
scientists, engineers, and physicians from universities, government health agencies, and
industry reviewed the available body of research to develop the updated ANSI standard.
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IridiTRAK Installation & User Manual
♦Do not operate your satellite telephone when a person is within 1 foot (30
centimeters) of the antenna. A person or object within 1 foot (30
centimeters) of the antenna could impair call quality and may cause the
phone to operate at a higher power level than necessary and expose that
person to RF energy in excess of that established by the FCC RF
Exposure Guidelines.
♦As a precaution, please maintain maximum body distance as possible from
the antenna during call transmission.
♦Use only the supplied or an approved replacement antenna. Unauthorized
antennas, modifications, or attachments could damage the tranceiver and
may violate local agency regulations. Please refer to your Service Provider for
further information.
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IridiTRAK Installation & User Manual
Conventions in this Manual
Warnings, cautions and notes appear throughout this manual. They are represented
by following conventions.
WARNING: This symbol and associated text indicate a warning note
providing information to prevent personal injury or damage to
equipment.
NOTE: This symbol and associated text indicate a note providing
general operating information.
INTERFERENCE: All wireless phones may get interference, which
could affect performance.
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IridiTRAK Installation & User Manual
About BEAM
BEAM Communications, is an authorised manufacturer of Iridium Satellite products.
BEAM develops subscriber products that utilise the Iridium satellite network of Low
Earth Orbit satellites, known as LEOs. The Iridium network is extensively used
around the world by commercial enterprises and defence agencies.
BEAM products address the needs of individuals, communities, government
agencies and the corporate sector, providing voice and data access without the need
for traditional wire-line or mobile phone infrastructure.
As the Iridium satellite network is global, BEAM’s products address global markets,
across the spectrum of rural and remote users, including households, motor vehicles,
telemetry, maritime and emergency services.
BEAM Communications Pty Ltd
8 Anzed Court, Mulgrave,
Victoria, 3170, AUSTRALIA
Web: www.beamcommunications.com
Info: [email protected]
Support: [e-mail]
Tel: [phone]
Fax: [phone]
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IridiTRAK Installation & User Manual
Welcome
Welcome to the BEAM IridiTRAK Alert, Tracking & Monitoring system.
This Installation and User manual contains all the information you need to install and
operate the BEAM IridiTRAK and discover the advantages of BEAM
Communications and Iridium Network technology.
The IridiTRAK Installation & User Manual is for new and experienced users of
wireless network systems.
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IridiTRAK Installation & User Manual
About the IridiTRAK
The BEAM IridiTRAK range of terminals incorporate the latest most advanced
technology in providing global alert, tracking and monitoring services.
Key Features & Benefits
•Global Coverage
•Multi Mode Devices
•Iridium Satellite / GPS
•Sensitive GPS engine In-built
•Messaging Capable
•9 – 32VDC input
•Intelligent power saving modes
•Support for multiple alert buttons &
Digital IO
•Multiple alert notifications
•Passcode protected
•Simple Installation / configuration
•Local & remote configuration
•Remote Control
Iridium Satellite System
Iridium is the only provider of truly global satellite voice and data solutions with
complete coverage of the earth. Iridium delivers essential communications services
to and from remote areas where no other form of communication is available.
Tracking Data
The sending of position and status messages for any asset, vehicle or personnel can
be simply and easily reported.
For tracking applications the intelligent IridiTRAK allows the unit to be configured so
that position reports can be sent upon configured periodic interval.
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IridiTRAK Installation & User Manual
Tracking / Monitoring Features
oGlobal coverage
oTerrestrial & Satellite options
oTracking messages sent via:
Short Burst Data (Iridium
models)
Tracking messages generated by:
oPreset periodic interval
oDigital input
oAlert button pressed
oMan down pendent triggered
oSystem activity
Alerts / Alarms
The IridiTRAK is designed to support a standalone alert / alarm management
system. This makes it possible to track any asset or personnel on a regular basis
whilst having the peace of mind of an alert system operating in the background at all
times.
Alarm / Alert Inputs
The IridiTRAK interface can handle multiple alarm activation points which can be
physical buttons. The use of 3rd party equipment such as ‘man down’ devices, and
“wireless pendant to receiver” can use with the IridiTRAK terminal.
Alert Notification
When an alarm is raised this will automatically generate the delivery of an alert
notification to the predetermined destination. This delivery destination can be to any
IP addresses or to any email address as specified.
Alert/Alarms Features
Alert messages sent via:
Short Burst Data ( Iridium model) Continuous alerting until reset Passcode protected
Iridium SBD
Through the in-built Iridium 9601 Short Burst Data module makes it possible to send
and receive data messages between the IridiTRAK terminal across the web to
specific IP addresses or email addresses.
Short Burst Data is a truly packet based data service that allows small packets of
data to be transmitted and received in a very timely manner to or from the device.
Iridium Short Burst Data is charged per byte, (i.e. time charges do not apply).
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IridiTRAK Installation & User Manual
Body Panels
[Model shown is the RST430]
G
H
I
J
K
L
A
B
C
D
P
F
N
M
O
E
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IridiTRAK Installation & User Manual
ITEM CONNECTOR DESCRIPTION 430
A Iridium
Antenna SMA Antenna connector for Iridium 9601 SBD module (Internal Transceiver Module) 
B GPS Antenna SMA Antenna connector for super-sense GPS module 
C Status LED Dual Colour Network Registration / GPS / Status LED 
D Config port USB Programming & configuration port 
E I/O Connector 10 Pins 10 pins - Input & Output pluggable connector 
F Pin 1 Screw
Terminal Power V– (GND)
G
Pin 2 Screw
Terminal Power V+ (+Vin)
H Pin 3 Screw
Terminal
Master On/Off Input
If not using, Wire-link to +Vin to remain ON 
I Pin 4 Screw
Terminal
Ignition Sense Input
Use to determine when to Sleep.
If not using, Wire-link to +Vin to remain awake.

J Pin 5 Screw
Terminal Loop A In NORMALLY CLOSED loop, connect to
an alert button / pendant system relay
contacts.
If not using, it MUST be wire-linked
CLOSED to avoid false emergency

K Pin 6 Screw
Terminal Loop A Out 
L Pin 7 Screw
Terminal Loop B In NORMALLY CLOSED loop, connect to
an alert button / pendant system relay
contacts.
If not using, it MUST be wire-linked
CLOSED to avoid false emergency

M
Pin 8 Screw
Terminal Loop B Out 
N Pin 9 Screw
Terminal Alert LED Out 
O
Pin 10 Screw
Terminal Spare GND (normally used for Alert LED) 
P Mounting
Holes 4mm Mounting holes for securing terminal 
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IridiTRAK Installation & User Manual
IridiTRAK Installation
This chapter explains how to install your IridiTRAK.
WARNING:Make sure the power to the product is switched off before
you install the cables. If you do not, the IridiTRAK may be damaged.
Please handle electrostatic sensitive components with care, to avoid
electro-static discharge.
Please remove the IridiTRAK unit and other contents from their packaging, and place
the products on a clean, cleared desktop or work bench.
IridiTRAK Wiring Connections
The IridiTRAK is provided with a wiring loom which connects to the DC power
source, and also offers various inputs and outputs that can be utilised. If these extra
inputs and outputs are not required for your particular application, please DO NOT
connect these wires.
Before installing or connecting the IridiTRAK, please read the following thoroughly to
ensure a quality installation.
WARNING:
MAKE THE CORRECT CONNECTIONS
Failure to make the proper connections may result in fire or product damage.
USE ONLY IN NEGATIVE CHASSIS GROUNDED VEHICLES.
(Check with your dealer if you are not sure.) Failure to do so may result in
fire, etc.
BEFORE WIRING, DISCONNECT THE CABLE FROM THE NEGATIVE
BATTERY TERMINAL.
Failure to do so may result in electric shock or injury due to electrical shorts.
DO NOT ALLOW CABLES TO BECOME ENTANGLED IN
SURROUNDING OBJECTS.
Arrange wiring and cables in compliance with the manual to prevent
obstructions when driving. Cables or wiring that obstruct or hang up on
places such as the steering wheel, shift lever, brake pedals, etc. can be
extremely hazardous.
DO NOT SPLICE INTO ELECTRICAL CABLES.
Never cut away cable insulation to supply power to other equipment. Doing
so will exceed the current carrying capacity of the wire and result in fire or
electric shock.
DO NOT DAMAGE PIPE OR WIRING WHEN DRILLING HOLES.
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IridiTRAK Installation & User Manual
When drilling holes in the chassis for installation, take precautions so as not
to contact, damage or obstruct pipes, fuel lines, tanks or electrical wiring.
Failure to take such precautions may result in fire.
DO NOT USE BOLTS OR NUTS IN THE BRAKE OR STEERING
SYSTEMS TO MAKE GROUND CONNECTIONS.
Bolts or nuts used for the brake or steering systems (or any other safety-
related system), or tanks should NEVER be used for installations or ground
connections. Using such parts could disable control of the vehicle and cause
fire etc.
KEEP SMALL OBJECTS SUCH AS BOLTS OR SCREWS OUT OF THE
REACH OF CHILDREN.
Swallowing them may result in serious injury. If swallowed, consult a
physician immediately.
DO NOT INSTALL IN LOCATIONS WHICH MIGHT HINDER VEHICLE
OPERATION, SUCH AS THE STEERING WHEEL OR SHIFT LEVER.
Doing so may obstruct forward vision or hamper movement etc. and results in
serious accident.
CAUTION:
HAVE THE WIRING AND INSTALLATION DONE BY EXPERTS.
The wiring and installation of this unit requires special technical skill and
experience. To ensure safety, always contact the dealer where you
purchased this product to have the work done.
USE SPECIFIED ACCESSORY PARTS AND INSTALL THEM
SECURELY.
Be sure to use only the specified accessory parts. Use of other than
designated parts may damage this unit internally or may not securely install
the unit in place. This may cause parts to become loose resulting in hazards
or product failure.
ARRANGE THE WIRING SO IT IS NOT CRIMPED OR PINCHED BY A
SHARP METAL EDGE.
Route the cables and wiring away from moving parts (like the seat rails) or
sharp or pointed edges. This will prevent crimping and damage to the wiring.
If wiring passes through a hole in metal, use a rubber grommet to prevent the
wire's insulation from being cut by the metal edge of the hole.
DO NOT INSTALL IN LOCATIONS WITH HIGH MOISTURE OR DUST.
Avoid installing the unit in locations with high incidence of moisture or dust.
Moisture or dust that penetrates into this unit may result in product failure.
The following page details the wiring functions.
For the Red (+) Vin DC power wire, it is recommended to fit a 2A or 3A fuse at the
power output-end of the wire. This will protect the wiring against fire should a short
circuit exists in the vehicle.
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Block Diagram for wiring installation
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PIN FUNCTIONS:
ON/OFF - PIN 3: is an input which can be used to switch the
IridiTRAK On/Off.This completely shuts down the module, for
the lowest power consumption.
If not being using the ON/OFF switch should be kept connected
to (+) Vin to stay On.
Ignition Sense - PIN 4: is an input which can be used to switch
the IridiTRAK from a “sleep” power mode to “normal” operation.
This is normally wired in a vehicle installation to the Key
Accessory power, so that the terminal enters a low power sleep
mode, (after a short while) when the vehicle is turned off.
A message can be automatically sent to indicate when the
Ignition Sense input changes state.
If not being used this input should be connected to (+) Vin to
ensure it never enters ‘sleep’ mode.
Alarm Loops (2 Alarm loops): can be programmed as alarm
monitoring, which then requires that a normally closed switch is
used. Breaking this loop (button going open-circuit) causes the
alarm to be triggered, which is then used to perform a
programmed task (such as sending a position report, or an
emergency message). See also “Send a message to IridiTRAK”
page 36.
If Alarm mode is not required, then these connections MUST be
looped CLOSED with a linking wire to avoid false alarm.
External LED OUT Driver: This output can be directly
connected to a standard LED. It outputs 5mA maximum current
from an internal 5V source. This can be left floating if not
required.
Extra Signal Ground: This wire is provided as an extra return
ground (0 volts) which is provided for convenient wiring of the
external LED cable. This can be left floating if not required.
CAUTION:
The various I/O wires have different electronic interfaces. Refer to the
preceeding wiring diagram for the correct voltage range to qualify a
logic-high (1) or logic-low (0) input.
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IridiTRAK Installation & User Manual
Mounting the IridiTRAK Unit
The IridiTRAK enclosure has two (2) slotted mount holes on each side, of 4mm
diameter. Self tapping screws (eg. #6), or M3 or M4 machine screws/bolts can be
used to mount the IridiTRAK to a flat surface.
NOTE:To ensure reliable sturdy fixing:
oMount the IridiTRAK on a clean, even surface.
oUse the correct type of screws.
oIf mounting on brick or poured concrete surface, let the cement
completely dry before you mount the unit.
oIf mounting on a wooden surface, make sure the wood is
structurally sound.
oLeave enough room around the unit to allow unhindered access
to the rear panel.
oDo not install the unit in a permanently concealed recess. You
must be able to access and remove the unit should future
service/configuration be required.
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IridiTRAK Installation & User Manual
Mechanical Dimensions Diagram
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IridiTRAK Installation & User Manual
Installing the Iridium Antenna
The Iridium antenna is required for the
RST430 IridiTRAK. The SMA
(female) connector is 50ohm, and can
be used with a SMA to TNC adapter if
required.
Planning the Iridium Antenna Installation
The fixed site antenna system consists of a fixed mount antenna and a coaxial cable
system that connects the antenna to the IridiTRAK.
The antenna system is suitable for both marine and terrestrial applications and is
designed to meet Iridium System performance requirements when installed
according to the instructions in this guide.
The following figure shows a typical terrestrial application:
The Fixed Site Antenna is an antenna contained within a weatherproof housing. It is
intended to be mast-mounted without any type of ground plane. For proper
performance in the Iridium System:
The antenna must have a clear line to the sky from the horizon up
Mount the antenna vertically
Position the antenna so that it is reasonably clear of nearby metal obstructions
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