Beckhoff EPP6090-0000 Operator's manual

Documentation | EN
EPP6090-0000
Display box with navigation switch and operating hours counter
2023-03-03 | Version: 1.0

Table of contents
EPP6090-0000 3Version: 1.0
Table of contents
1 Foreword....................................................................................................................................................5
1.1 Notes on the documentation .............................................................................................................5
1.2 Safety instructions.............................................................................................................................6
1.3 Documentation issue status ..............................................................................................................7
2 Product group: EtherCATPBox modules..............................................................................................8
3 Product overview ......................................................................................................................................9
3.1 Introduction .......................................................................................................................................9
3.2 Technical data.................................................................................................................................10
3.3 Scope of supply...............................................................................................................................11
3.4 Process image ................................................................................................................................12
4 Mounting and connections.....................................................................................................................14
4.1 Mounting .........................................................................................................................................14
4.1.1 Dimensions ......................................................................................................................14
4.1.2 Fixing................................................................................................................................15
4.2 Functional earth (FE) ......................................................................................................................15
4.3 Connections ....................................................................................................................................16
4.3.1 EtherCATP......................................................................................................................16
4.4 Disposal ..........................................................................................................................................20
5 Commissioning and configuration........................................................................................................21
5.1 Integrating into a TwinCAT project..................................................................................................21
5.2 Configuring the process image .......................................................................................................21
5.3 Display ............................................................................................................................................22
5.3.1 Displaying text..................................................................................................................22
5.3.2 Displaying a cursor...........................................................................................................26
5.3.3 Switching the backlight.....................................................................................................26
5.3.4 Setting the default text .....................................................................................................27
5.4 Navigation switch ............................................................................................................................28
5.5 Operating hour counter ...................................................................................................................29
5.6 Timer ...............................................................................................................................................30
5.7 Counter ...........................................................................................................................................31
5.8 Restore the delivery state ...............................................................................................................32
6 CoE parameters.......................................................................................................................................33
6.1 Restore object .................................................................................................................................33
6.2 Objects for the display.....................................................................................................................34
6.3 Objects for the NAVI switch ............................................................................................................34
6.4 Objects for the counters and time measurement ............................................................................34
6.5 Objects for the display of process data in the display via placeholders ..........................................35
6.6 Objects for activating and resetting the counters and time values..................................................35
6.7 Objects for the operating hours counter..........................................................................................35
6.8 Command object .............................................................................................................................35
6.9 Standard objects .............................................................................................................................35
6.10 Profile-specific objects ....................................................................................................................39
7 Decommissioning ...................................................................................................................................41

Table of contents
EPP6090-00004 Version: 1.0
8 Appendix..................................................................................................................................................42
8.1 General operating conditions ..........................................................................................................42
8.2 Accessories.....................................................................................................................................43
8.3 Version identification of EtherCAT devices .....................................................................................44
8.3.1 General notes on marking................................................................................................44
8.3.2 Version identification of IP67 modules.............................................................................45
8.3.3 Beckhoff Identification Code (BIC)...................................................................................46
8.3.4 Electronic access to the BIC (eBIC).................................................................................48
8.4 Support and Service........................................................................................................................50

Foreword
EPP6090-0000 5Version: 1.0
1 Foreword
1.1 Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®,
SafetyoverEtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by
Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by
third parties for their own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding
applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Foreword
EPP6090-00006 Version: 1.0
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.

Foreword
EPP6090-0000 7Version: 1.0
1.3 Documentation issue status
Version Comment
1.0 • First release
Firmware and hardware versions
This documentation refers to the firmware and hardware version that was applicable at the time the
documentation was written.
The module features are continuously improved and developed further. Modules having earlier production
statuses cannot have the same properties as modules with the latest status. However, existing properties
are retained and are not changed, so that older modules can always be replaced with new ones.
The firmware and hardware version (delivery state) can be found in the batch number (D-number) printed on
the side of the EtherCAT Box.
Syntax of the batch number (D-number)
D: WW YY FF HH
WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version
Example with D no. 29 10 02 01:
29 - week of production 29
10 - year of production 2010
02 - firmware version 02
01 - hardware version 01
Further information on this topic: Version identification of EtherCAT devices [}44].

Product group: EtherCATPBox modules
EPP6090-00008 Version: 1.0
2 Product group: EtherCATPBox modules
EtherCATP
EtherCATP supplements the EtherCAT technology with a process in which communication and supply
voltages are transmitted on a common line. All EtherCAT properties are retained with this process.
Two supply voltages are transmitted per EtherCATP line. The supply voltages are electrically isolated from
each other and can therefore be switched individually. The nominal supply voltage for both is 24VDC.
EtherCATP uses the same cable structure as EtherCAT: a 4-core Ethernet cable with M8 connectors. The
connectors are mechanically coded so that EtherCAT connectors and EtherCATP connectors cannot be
interchanged.
EtherCATP Box modules
EtherCATP Box modules are EtherCATP slaves with degree of protection IP67. They are designed for
operation in wet, dirty or dusty industrial environments.
EtherCAT basics
A detailed description of the EtherCAT system can be found in the EtherCAT system documentation.

Product overview
EPP6090-0000 9Version: 1.0
3 Product overview
3.1 Introduction
FE
Tx+ / GND
Rx+ / GND
Rx- / U
Tx- / U
1 |
2 |
3 |
4 |
S
P
P
S
EtherCAT P
downstream connection
EtherCAT P
input
Display
Navigation switch
The EPP6090-0000 display box has an illuminated, low-reflection LC display with two rows of 16 characters.
It can be used, for example, for displaying status messages or diagnostic information. A non-resettable
operating hour counter is integrated and can be displayed and also read out via the controller.
Via the user program dynamic and static application-specific texts can be displayed, e.g. "Production
counter: (count value)". If the output text is longer than 16 characters, the box automatically switches to
scrolling text mode. Two special characters can be defined via a 5x8 pixel matrix.
The statuses of the navigation switch – up, down, left, right and Enter – are transmitted to the controller as
binary variables and can be used to control the display.
Quick links
Technical data [}10]
Process image [}12]
Commissioning [}21]

Product overview
EPP6090-000010 Version: 1.0
3.2 Technical data
All values are typical values over the entire temperature range, unless stated otherwise.
EtherCATP
Connection 2xM8 socket, 4-pin, P-coded, red
Supply voltages
Connection See EtherCATP connection
US nominal voltage 24VDC (-15%/ +20%)
US sum current: IS,sum max. 3A
Current consumption from US100mA
Rated voltage UP24VDC (-15%/ +20%)
UP sum current: IP,sum max. 3A
Current consumption from UPNone. UP is only forwarded.
Display
Type LCD
Number of characters 2rows, each with 16characters.
Scrolling text mode for texts up to 80characters.
Character set 7-bit ASCII, supplemented by German special characters and
two user-defined special characters
User-defined special characters 2special characters, each with 5x8 pixels
Backlight yes, switchable
Navigation switch
Buttons up, down, left, right, OK
Operating hour counter
Bits 32bits
Resolution 1second
Overflow after 136years
Secure data management Dependent on the number of accesses to the memory.
At least 100years if access to the memory is restricted to the
automatic saving interval of 15minutes.
Automatic saving interval Every 15minutes
Accuracy ±50ppm
Timers and counters
Number of timers 4
Number of counters 4
Bits of a timer 32bits
Bits of a counter 32bits
Resolution of a timer 1second
Housing data
Dimensions WxHxD 60mmx 126mmx 26.5mm (without plug connectors)
Weight approx.230g
Installation position variable
Material PA6 (polyamide)

Product overview
EPP6090-0000 11Version: 1.0
Environmental conditions
Ambient temperature during operation -25…+60°C
The display is only readable to a limited extent below 0°C.
Ambient temperature during storage -40 … +85°C
Vibration resistance, shock resistance conforms to EN60068-2-6/ EN60068-2-27
Additional checks [}11]
EMC immunity/ emission conforms to EN61000-6-2/ EN61000-6-4
Protection class IP65, IP66, IP67 (conforms to EN60529)
Approvals
Approvals CE, cULus in preparation
Additional tests
The devices have undergone the following additional tests:
Test Explanation
Vibration 10 frequency sweeps in 3 axes
5Hz<f<60Hz displacement 0.35mm, constant amplitude
60.1Hz<f<500Hz acceleration 5g, constant amplitude
Shocks 1000 shocks in each direction, in 3 axes
35g, 11ms
3.3 Scope of supply
Make sure that the following components are included in the scope of delivery:
• 1x EPP6090-0000
• 2x protective cap for EtherCATP socket, M8, red (pre-assembled)
• 10x labels, blank (1 strip of 10)
Pre-assembled protective caps do not ensure IP67 protection
Protective caps are pre-assembled at the factory to protect connectors during transport. They may
not be tight enough to ensure IP67 protection.
Ensure that the protective caps are correctly seated to ensure IP67 protection.

Product overview
EPP6090-000012 Version: 1.0
3.4 Process image
The scope of the process image is adjustable. Not all process data objects are enabled in the factory
settings. Configure the process image [}21] according to your requirements.
DIS Inputs
"DIS Inputs" contains the input variables of the navigation switch.
Status
•Up: Up button
•Down: Down button
•Left: Left button
•Right: Right button
•Enter: "OK" button
•TxPDO Toggle: This bit is inverted every time the
states of the buttons are read.
DIS Outputs
"DIS Outputs" contains variables for numerical values that can be shown on the display.
Value row 1: Variable for the upper row of the display.
Value row 2: Variables for the lower row of the display.
UCP Input Channel n
The "UCP Input Channel n" contain variables for the evaluation of the timer and counter.
These process data objects are disabled in the factory settings. Enable [}21]
Input cycle counter: A 2-bit counter. It is
incremented every time the variables "Timer" or
"Counter" are updated.
Timer: the current value of the timer.
Unit: seconds.
Counter: the current value of the counter.
UCP Outputs Channel n
The "UCP Outputs Channel n" contain variables for controlling the timer [}30] and counter [}31].
These process data objects are disabled in the factory settings. Enable [}21]

Product overview
EPP6090-0000 13Version: 1.0
Ctrl
•Timer start: set this bit to "1" to start the timer.
The timer runs as soon as this bit is "1".
•Timer reset: a rising edge sets the timer to
zero.
•Counter clk: a rising edge increments the
counter by 1.
•Counter reset: a rising edge sets the counter
to zero.
UCP Inputs operating time
"UCP Inputs operation time" contains variables for evaluation the operating hour counter.
This process data object is disabled in the factory settings. Enable [}21]
Input cycle counter: A 2-bit counter. It is
incremented every time the variable "Operating
time" is updated.
Operating time: The counter value of the
operating hour counter. Unit: seconds.

Mounting and connections
EPP6090-000014 Version: 1.0
4 Mounting and connections
4.1 Mounting
4.1.1 Dimensions
117
26.560
Ø 4.5
126
14
All dimensions are given in millimeters.
The drawing is not true to scale.
Housing features
Housing material PA6 (polyamide)
Sealing compound polyurethane
Mounting two mounting holes Ø4.5 mm for M4
Metal parts brass, nickel-plated
Contacts CuZn, gold-plated
Installation position variable
Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together
Dimensions (H x W x D) approx. 126 x 60 x 26.5 mm (without connectors)

Mounting and connections
EPP6090-0000 15Version: 1.0
4.1.2 Fixing
NOTE
Dirt during assembly
Dirty connectors can lead to malfunctions. Protection class IP67 can only be guaranteed if all cables and
connectors are connected.
• Protect the plug connectors against dirt during the assembly.
Mount the module with two M4 screws in the centrally located mounting holes.
4.2 Functional earth (FE)
The Fixing [}15] also serve as connections for the functional earth (FE).
Make sure that the box is earthed with low impedance via both fastening screws. You can achieve this, for
example, by mounting the box on a grounded machine bed.
FE
FE

Mounting and connections
EPP6090-000016 Version: 1.0
4.3 Connections
4.3.1 EtherCATP
WARNING
Power supply from SELV/PELV power supply unit!
SELV/PELV circuits (Safety Extra Low Voltage, Protective Extra Low Voltage) according to
IEC61010-2-201 must be used to supply the EtherCATP Power Sourcing Device (PSD).
Notes:
• SELV/PELV circuits may give rise to further requirements from standards such as IEC60204-1etal, for
example with regard to cable spacing and insulation.
• A SELV (Safety Extra Low Voltage) supply provides safe electrical isolation and limitation of the voltage
without a connection to the protective conductor,
a PELV (Protective Extra Low Voltage) supply also requires a safe connection to the protective
conductor.
CAUTION
Observe the UL requirements
• When operating under UL conditions, observe the warnings in the chapter .
EtherCATP transmits two supply voltages:
•Control voltage US
The following sub-functions are supplied from the control voltage US:
◦ the fieldbus
◦ the processor logic
◦ typically the inputs and the sensors if the EtherCATPBox has inputs.
•Peripheral voltage UP
The digital outputs are typically supplied from the peripheral voltage UP for EtherCATPBox modules
with digital outputs. UP can be supplied separately. If UP is switched off, the fieldbus function, the
function of the inputs and the supply of the sensors are maintained.
The exact assignment of US and UP can be found in the pin assignment of the I/O connections.
Redirection of the supply voltages
The supply voltages are passed on internally from the "IN" connection to the "OUT" connection. Hence, the
supply voltages US and UP can be passed from one EtherCATPBox to the next EtherCATPBox in a simple
manner.
NOTE
Note the maximum current.
Ensure that the maximum permitted current of 3A for the M8 connectors is not exceeded when redirecting
EtherCATP.

Mounting and connections
EPP6090-0000 17Version: 1.0
4.3.1.1 Connectors
NOTE
Risk of damage to the device!
Bring the EtherCAT/EtherCATP system into a safe, powered down state before starting installation,
disassembly or wiring of the modules!
Two M8 sockets at the upper end of the modules are provided for supply and downstream connection of
EtherCATP:
• IN: left M8 socket for EtherCATP supply
• OUT: right M8 socket for downstream connection of EtherCATP
The metal threads of the M8 EtherCAT P sockets are internally linked to the FE connection via high
impedance RC combination. See chapter Ankerfragment: Funktionserdung.
Fig.1: Connectors for EtherCATP
1
2
3
4
Fig.2: M8 socket, p-coded
Contact Signal Voltage Core color1)
1 Tx + GNDSyellow
2 Rx + GNDPwhite
3 Rx - UP: peripheral voltage, +24VDC blue
4 Tx - US: control voltage, +24VDC orange
Housing Shield Shield Shield
1) The core colors apply to EtherCATP cables and ECP cables from Beckhoff.

Mounting and connections
EPP6090-000018 Version: 1.0
4.3.1.2 Status LEDs
4.3.1.2.1 Supply voltages
EtherCATPBox modules indicate the status of the supply voltages via two status LEDs. The status LEDs
are labeled with the designations of the supply voltages: Us and Up.
LED Display Meaning
US
(control voltage)
off The supply voltage US is not available.
green illuminated The supply voltage US is available.
UP
(peripheral voltage)
off The supply voltage UP is not available.
green illuminated The supply voltage UP is available.
4.3.1.2.2 EtherCAT
L/A (Link/Act)
A green LED labeled "L/A" or "Link/Act" is located next to each EtherCAT/EtherCATP socket. The LED
indicates the communication state of the respective socket:
LED Meaning
off no connection to the connected EtherCAT device
lit LINK: connection to the connected EtherCAT device
flashes ACT: communication with the connected EtherCAT device
Run
Each EtherCAT slave has a green LED labelled "Run". The LED signals the status of the slave in the
EtherCAT network:
LED Meaning
off Slave is in "Init" state
flashes uniformly Slave is in "Pre-Operational“ state
flashes sporadically Slave is in "Safe-Operational" state
lit Slave is in "Operational" state
Description of the EtherCAT slave states

Mounting and connections
EPP6090-0000 19Version: 1.0
4.3.1.3 Conductor losses
Take into account the voltage drop on the supply line when planning a system. Avoid the voltage drop being
so high that the supply voltage at the box lies below the minimum nominal voltage.
Variations in the voltage of the power supply unit must also be taken into account.
Planning tool for EtherCATP
You can plan cable lengths, voltages and currents of your EtherCATP system using TwinCAT3.
The requirement for this is TwinCAT3 Build4020 or higher.
Further information can be found in the quick start guide IO configuration in TwinCAT in chapter
"Configuration of EtherCATP via TwinCAT".
Voltage drop on the supply line
I = 3 A
10 20
5
10
15
20
300
0
25
40
Vert. Faktor: 0,22 cm / V
Voltage drop (V)
Cable length (m)
0.14 mm²
0.22 mm²
0.34 mm²

Mounting and connections
EPP6090-000020 Version: 1.0
4.4 Disposal
Products marked with a crossed-out wheeled bin shall not be discarded
with the normal waste stream. The device is considered as waste
electrical and electronic equipment. The national regulations for the
disposal of waste electrical and electronic equipment must be observed.