Beckhoff AX5000 Series Installation manual

Startup
Servo Drive AX5000
(60 A – 170 A)
Please read this document carefully before installing and commissioning the servo drive.
Version: 2.5
Date: 2018-05-24
Language: English
Article no.: TDmlAX-5160-0000-0200
BECKHOFF

1 Foreword BECKHOFF Drive Technology
2 Version 2.5 AX5000
Notes:

BECKHOFF Drive Technology 1 Foreword
AX5000 Version 2.5 3
Chapter Page
Table of Contents – AX5000 Startup
1 Foreword...............................................................................................................5
1.1 Notes on the documentation...............................................................................5
1.2 Disclaimer...........................................................................................................5
1.3 Trademarks........................................................................................................5
1.4 Patent Pending...................................................................................................5
1.5 Copyright............................................................................................................6
1.6 Documentation issue status ...............................................................................6
1.7 Appropriate use..................................................................................................7
1.7.1. Dual Use (EU 1382/2014) ..................................................................................7
2 For your Safety.....................................................................................................8
2.1 Staff qualification................................................................................................8
2.2 Description of symbols .......................................................................................9
2.3 Notes for the servo drive AX5000.....................................................................10
3 Guidelines and Standards.................................................................................12
3.1 CE conformity...................................................................................................12
3.2 Electromagnetic compatibility...........................................................................12
3.3 RoHS requirements..........................................................................................12
3.3 UL-Listing in USA and Canada.........................................................................13
3.3.1 UL-specific chapter changes............................................................................13
3.3.2 UL-specific chapter...........................................................................................13
3.3.3 UL-specific notes..............................................................................................13
3.4 Electrical isolation according to EN 50178 / VDE 160......................................14
4 Product description...........................................................................................15
4.1 Type code.........................................................................................................15
4.2 Scope of supply................................................................................................15
4.2.1 Standard scope of supply.................................................................................15
4.2.2 Accessories......................................................................................................16
4.3Name plate.......................................................................................................16
4.4 Technical data..................................................................................................17
4.4.1 Permissible ambient and operating conditions.................................................17
4.4.2 Disposal............................................................................................................17
4.4.2 Electrical data...................................................................................................18
4.4.3 Mechanical data...............................................................................................18
4.5 General overview (AX5160 and AX5172).........................................................19
4.6 General overview (AX5190 and AX5191).........................................................20
4.7 General overview (AX5192 and AX5193).........................................................21
4.8 Overview of connectors/terminal points............................................................22
4.8.1 X01 – voltage input...........................................................................................22
4.8.2 X07 – External brake resistor...........................................................................22
4.8.3 X13 – Motor connection....................................................................................23
4.8.4 X02 – DC link system.......................................................................................24
4.8.5 X03 – 24 VDC supply.........................................................................................25
4.8.6 X04, X05 – EtherCAT connection.....................................................................25

1 Foreword BECKHOFF Drive Technology
4 Version 2.5 AX5000
4.8.7 X06 – Digital I/Os.............................................................................................25
4.8.8 X11 – feedback, high-resolution.......................................................................26
4.8.9 X12 – resolver/hall ...........................................................................................27
4.8.10 X14 – motor brake and thermal contact...........................................................27
4.9 Dimensions ......................................................................................................28
5 Installation..........................................................................................................29
5.1 Mechanical installation.....................................................................................29
5.1.1 Installation in the control cabinet......................................................................30
5.1.2 Installation example .........................................................................................31
5.1.3 Installation of the shroud (optional)..................................................................32
5.2 Electrical installation.........................................................................................33
5.2.1 Mains supply connection (X01)........................................................................34
5.2.2 24 VDC - supply network connection (X03).......................................................35
5.3 Motors and cables............................................................................................36
6 Important information for commissioning.......................................................37
7 Project planning – important information........................................................38
7.1 Drive train design.............................................................................................38
7.1.1 Control quality, mass inertia ratio and load connection....................................38
7.2 Energy management........................................................................................38
7.3 EMC, earthing, screen connection and potential..............................................39
7.4 Control cabinet.................................................................................................39
8 Appendix ............................................................................................................40
8.1 Support and Service.........................................................................................40
8.1.1 Beckhoff's branch offices and representatives.................................................40
8.1.2 Beckhoff Headquarters.....................................................................................40
8.1.3 Beckhoff Support..............................................................................................40
8.1.4 Beckhoff Service..............................................................................................40

BECKHOFF Drive Technology 1 Foreword
AX5000 Version 2.5 5
1 Foreword
1.1 Notes on the documentation
This description is only intended for trained specialists in control, automation and drive
engineering who are familiar with the applicable national standards. It is essential that the
following notes and explanations are followed when installing and commissioning these
components. It is the duty of the technical personnel to use the documentation published at
the respective time of each installation and commissioning. The responsible staff must
ensure that the application or use of the products described satisfy all the requirements for
safety, including all the relevant laws, regulations, guidelines and standards. The "General
safety instructions" and "Special safety instructions for AX5000" sections are also essential.
CAUTION
Hazard to individuals!
Further and more detailed information regarding the individual sections and
safety can be found in the “AX5000 System manual” that can be
downloaded from our website at www.beckhoff.com. If you do not have
access to the “AX5000 System manual” please refrain from working on the
AX5000 and notify our support division.
1.2 Disclaimer
The documentation has been prepared with care. The products described are, however,
constantly under development. We reserve the right to revise and change the
documentation at any time and without prior announcement. No claims for the modification
of products that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
1.3 Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®and XFC®are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties
for their own purposes could violate the rights of the owners.
1.4 Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent
applications and patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent
applications and patents:
EP0851348, US6167425 with corresponding applications or registrations in various other
countries.

1 Foreword BECKHOFF Drive Technology
6 Version 2.5 AX5000
1.5 Copyright
© Beckhoff Automation GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication
of its contents to others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of
the grant of a patent, utility model or design.
1.6 Documentation issue status
Version
Comment
2.5
Chapter
Dual Use 1.7.1; Feedback system 4.8.8 and 4.8.9;Installation in the control
cabinet 5.1.1
2.4
Chapter update:
Permissible ambient and operating conditions 4.4.1
New chapter
Disposal 4.4.2
2.3
Chapter update:
For your safety 2; Guidelines and Standards 3; UL specific chapter 3.3.2
New chapter:
RoHS requirements 3.3
Further update:
The DVD has been replaced by a QR code on the cover.
2.2
Chapter update:
Name plate 4.3; Permissible ambient and operating conditions 4.4.1
2.1
Chapter update:
1.1; 1.2; 4.4.2; 6
2.0
Chapter update:
4.4.2; 4.8.4; 4.8.4.1; 4.8.4.2; 4.8.4.3
1.9
Chapter update:
4.3; 5.3
1.8
Chapter update:
5.3
1.7
3.3.3; 4.4.1; 4.5; 4.6; 4.7
1.6
Chapter update:
4.4.2
1.5
Chapter update:
4.5; 4.6; 4.7; 4.8.2.
1.4
New chapter:
5.2.1.2
Chapter update:
3.3; 4.3.; 4.4.2; 5.2.1.1
This documentation describes the following servo drives in the AX5000 range:
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193

BECKHOFF Drive Technology 1 Foreword
AX5000 Version 2.5 7
1.7 Appropriate use
The servo drives of the AX5000 series are exclusively designed for torque, speed and
position control of suitable asynchronous and synchronous three-phase current motors. The
maximum permissible effective motor voltage must be at least equal the effective mains
voltage fed into the servo drive.
The servo drives from the AX5000 series are designed for installation as components in
electrical systems or machines and may be operated only as integrated system or machine
components.
WARNING
Caution – Risk of injury!
Electronic equipment is not fail-safe. The machine manufacturer is
responsible for ensuring that the connected motors and the machine are
brought into a safe state in the event of a fault in the drive system.
The servo drives may only be operated in enclosed control cabinets and in accordance with
the conditions described in the "Technical data" section. For improper use, please refer to
the system manual
1.7.1. Dual Use (EU 1382/2014)
As published on December 30, 2014 by EU Commission Delegated Regulation
1382/2014, standard frequency inverters – and with that also Beckhoff products AX5000 –
become newly classified Dual-Use items: the item list Annex I of the Dual-Use
Council Regulation 428/2009 has been changed accordingly, Frequency inverters
(listed in item position 3A225) with a „rotation field frequency of 600 Hz or more“ are now
export controlled items. As a consequence some modifications have to be noticed.
Firmware versions without extension “Dual-Use conform” can be used in consideration of
Hardware Versions with following drives only:
•HW Version 1.0 (AX5xxx-0000-x0xx): Serial Number < 68.000
•HW Version 1.0 (AX5xxx-0000-x01x)
•HW Version 2.0 (AX5xxx-0000-x20x) : Serial Number < 140.000
•HW Version 2.0 (AX5xxx-0000-x21x)
This firmware versions allow operation > 600 Hz rot. field frequency, shipment as single part
may be subject to export control regulations.
Firmware versions with extension “Dual-Use conform” can be used in consideration of
Hardware Versions with all drives. These versions support both rotational field frequency
bands (<600 Hz, >= 600 Hz) depending on product hardware.
For products with option „x21x“, shipment as single part may be subject to export control
regulations.
Example: Change of an old Hardware 1.0 device
The defect servo drive AX5203-0000-x0xx should be replaced with an AX5203-0000-x01x to
avoid changes in the TC System Manager. When downgrading, the desired Firmware
(FW v1.00 - FW v1.05) must also be requested from Beckhoff Automation GmbH & Co. KG.

2 For your Safety BECKHOFF Drive Technology
8 Version 2.5 AX5000
2 For your Safety
Read the section on safety and heed the notices to protect yourself against personal injury
and materials damages.
Liability limitations
All the components of the servo drive AX5000 are supplied in certain hardware and software
configurations appropriate for the conditions of the application. Unauthorized modifications
to the hardware and/or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH &
Co. KG.
In addition, the following actions are excluded from the liability of Beckhoff
Automation GmbH & Co. KG:
•Failure to comply with this documentation
•Improper use
•Untrained personnel
•Use of unauthorized spare parts
2.1 Staff qualification
Only technical personnel with knowledge of control and automation technology may carry
out any of the illustrated work steps on the Beckhoff software and hardware, in particular on
the servo drive AX5000.
The technical personnel must have knowledge of drive technology and electrical systems
and must also know to work safety on electrical equipment and machines.
This also includes:
•Work preparation and
•Securing of the working environment
(e.g. securing the control cabinet against being switched on again).
The technical personnel must be familiar with the current and necessary standards and
directives for the automation and drive environment.

BECKHOFF Drive Technology 2 For your Safety
AX5000 Version 2.5 9
2.2 Description of symbols
The following safety symbols with a adjoining safety advise are used in this manual. You
have to read the adjoining safety advice carefully and adhere it strictly.
Symbols that warn of personal injury:
DANGER
Acute risk of injury!
This is an extremely dangerous situation. Disregarding the safety notice will
lead to serious permanent injuries or even death.
WARNING
Risk of injury!
This is a dangerous situation. Disregarding the safety notice will lead to
serious injuries.
CAUTION
Personal injuries!
This is a dangerous situation. Disregarding the safety notice may lead to
minor injuries.
Symbols that warn of damage to property or equipment:
Attention
Warning of damage to property or the environment!
This notice indicates disturbances in the operational procedure that could
damage the product or the environment.
Symbols indicating further things or tips:
Note
Tip or pointer
This symbol notice provides important information that will be of assistance
in dealing with the product or software. There is no immediate danger to
product, people or environment.
UL pointer
This symbol indicates important information about the UL-compliant.

2 For your Safety BECKHOFF Drive Technology
10 Version 2.5 AX5000
2.3 Notes for the servo drive AX5000
The safety instructions are designed to avert danger and must be followed during
installation, commissioning, production, troubleshooting, maintenance and trial or test
assemblies.
The servo drives of the AX5000 series are not designed for stand-alone operation and must
always be installed in a machine or system. After installation the additional documentation
and safety instructions provided by the machine manufacturer must be read and followed.
WARNING
Danger of life due to high voltage at the DC link capacitors of the
servo drive AX5000!
Due to the DC link capacitors dangerous voltage (> 875 VDC) may persist at
the DC link contacts “ZK+ and ZK- (DC+ and DC-)” and “RB+ and RB-”
after the servo drive has been disconnected from the mains supply.
Take the following measures for Safety:
•Wait at:
oAX5160 and AX5172 = 15 minutes
oAX5190 and AX5191 = 30 minutes
oAX5192 and AX5193 = 45 minutes
after disconnected the servo drive from the mains supply. The
device is safe once the voltage has fallen below 50 V.
•Measure the voltage at the DC link contacts.
•Secure the work area and wear the PPE (personal protective
equipment).
WARNING
Serious burns due to hot surfaces on the devices!
The surface temperature of the devices can reach ≥ 50°C during operation
of the system. There is an acute risk of sustaining burns to parts of the
body and limbs.
Take the following measures to avert danger:
•Do not touch any components (housing, etc.) shortly after or
during operation.
•Wait until all components have cooled sufficiently. At least 15
minutes.
•Check the surface temperature with a thermometer.
•DO NOT wear work gloves with a rubber coating. These can fuse
with the skin on account of the high temperature and cause
serious injuries.

BECKHOFF Drive Technology 2 For your Safety
AX5000 Version 2.5 11
NOTE
Notes on operation of the servo drive AX5000:
•Carefully read this manual before using the servo drive thoroughly,
paying particular attention to the safety instructions. In the event of any
uncertainties please notify your sales office immediately and refrain from
working on the servo drive.
•During the electrical installation it is essential to ensure that the correct
fuses/protective circuit breakers are used between the mains supply and
the servo drive.
Further information can be found in the "Electrical installation" section.
•If a servo drive is installed in a machine it must not be commissioned
until proof of compliance of the machine with the latest version of the EC
Machinery Directive has been provided. This includes all relevant
harmonised standards and regulations required for implementation of this
Directive in national legislation.
Attention
Hazard to devices and environment
•During installation it is essential to ensure that the specified ventilation
clearances and climatic conditions are adhered to. Further information
can be found in the "Technical data" and "Mechanical installation"
sections.
•If the servo drive is operated in contaminated ambient air, the cooling
openings must be checked regularly for blockage. These checks should
be carried out several times per day.
•The servo drives contain components at risk from electrostatic discharge
caused by improper handling:
oPlease ensure you are electrostatically discharged before
touching the servo drive directly.
oAvoid contact with highly insulating materials
(synthetic fibres, plastic film etc.).
oPlace the servo drive on a conductive surface.
oDo not touch the motor plug during operation of the
AX5000.

3 Guidelines and Standards BECKHOFF Drive Technology
12 Version 2.5 AX5000
3 Guidelines and Standards
3.1 CE conformity
NOTE
Supply of EC decleration of conformity:
Beckhoff Automation GmbH & Co. KG will gladly provide you with the
certificates and manufacturer's declaration for all products on request at:
[e-mail].
CAUTION
Hazard to individuals!
Servo drives are not covered by the EC Machinery Directive. Operation
of the servo drives in machines or systems is only permitted once the
machine or system manufacturers has provided evidence of CE
conformity of the complete machine or system.
3.2 Electromagnetic compatibility
The servo drives AX5160, AX5172, AX5190, AX5191,AX5192 and AX5193 comply with the
•2004/108/EC EMC Directive (until 19/04/2016) and
•2014/30/EU EMC Directive (from 20/04/2016)
Applied harmonized standards:
IEC / EN 61000-6-2:2005
(Interference immunity for the industrial areas)
IEC / EN 6100-6-4:2007+A1:2011
(Interference emission for the industrial areas)
3.3 RoHS requirements
The servo drives meet the requirements of RoHS Directive 2011/65/EU.
Applied harmonized standards:
RoHS: IEC / EN 50581 :2012
(Technical documentation for the assessment of electrical and electronic products with
respect to the restriction of hazardous substances).

BECKHOFF Drive Technology 3 Guidelines and Standards
AX5000 Version 2.5 13
3.3 UL-Listing in USA and Canada
The following servo drives from the AX5000 series have a UL-Listing and must bear the
CUS symbol
AX5000 with UL-Listing
AX5160, AX5172, AX5190, AX5191, AX5192 und AX5193
on the name plate. If you wish to operate an AX5000 in USA or Canada , please check that
there is a CUS symbol on the name plate.
Below is a list of the relevant chapters that are amended with respect to the UL-Listing.
Furthermore, UL-specific remarks are listed. It is essential to observe these specifications.
3.3.1 UL-specific chapter changes
“5.2.1 Mains supply connection (X01)”
AX5000 shall be connected only to a grounded wye-source where the
maximum voltage does not exceed 277 V to ground.
“5.2.3 Connection of several servo drives to form a drive system”
Drive system with UL-Listing!
Please consult our Application Department with respect to the requirements
for a drive system with UL-Listing.
3.3.2 UL-specific chapter
“5.2.1.3 External protection, UL-compliant”
Integral solid state short circuit protection does not provide branch circuit protection. Branch
circuit protection must be provided in accordance with the Manufacture Instructions, National
Electrical Code and any additional local codes.
AX5160 and AX5172:
Suitable for use on a circuit capable of delivering not more than 5 kA (SCCR) symmetrical
amperes, 480 V maximum. When protected by RK5 class fuses, rated 100 A maximum.
AX5190 - AX5193:
Suitable for use on a circuit capable of delivering not more than 10 kA (SCCR) symmetrical
amperes, 480 V maximum. When protected by RK5 class fuses, rated 225 A maximum.
Fusing
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193
AC supply (max.) *)
80 A
100 A
125 A
150 A
200 A
225 A
24 V supply (max.)
4 AT
10 AT
Brake resistor
electronic
*) Mains fuses according to type “RK5” min. 480 V must be used.
3.3.3 UL-specific notes
Use in a Pollution Degree 2 environment
Use 75 °C Copper Conductors min.
Control Board rating = 24 V

3 Guidelines and Standards BECKHOFF Drive Technology
14 Version 2.5 AX5000
Drive intended for use over a range of motor sizes. Internal motor overload protection
level is adjustable:
The internal motor protection is parameterised via the IDN P-0-0062 “Thermal motor model”,
based on the value of the IDN S-0-0111 “Motor continuous stall current”. The IDN P-0-0062
“Time constant” is specified by the motor manufacturer and must be entered here. The IDN
P-0-0062 “Warning limit” (Default) is responsible for deciding when a warning is to be
generated. The IDN P-0-0062 “Error limit” (Default) is responsible for deciding when the
motor is to be switched off. The default values take into account the specific characteristics
of the servomotors.
3.4 Electrical isolation according to EN 50178 / VDE 160
The power section (motor connection, DC link connection and mains connection) and the
control unit are doubly insulated against each other, so that safe protection against
accidental contact is ensured at all terminals of the control unit without additional measures.
The air and creepage distances also meet the requirements of the above standard.

BECKHOFF Drive Technology 4 Product description
AX5000 Version 2.5 15
4 Product description
The servo drives of the AX5000 series are available as single- or multi-channel versions and
are optimised in terms of function and cost-effectiveness. In conjunction with EtherCAT, the
real-time Ethernet system, the integrated control technology offers minimum cycle times and
supports fast, highly dynamic positioning tasks.
4.1 Type code
4.2 Scope of supply
The scope of delivery may vary depending on the ordered configuration. Before installing the
device please ensure that all ordered components were delivered and that they are
undamaged. In the event of any damage please contact the carrier immediately and
document the damage.
4.2.1 Standard scope of supply
−AX5000 in the performance class according to the order
−Connectors for:
X03: DC power supply 24 V
X06: Digital inputs and outputs
X14: Motor temperature sensor and brake
−Startup (this manual)
X
5
Z
Y
b
a
d
c
X
A
-
Product line:
Servo Drives
Series:
5000
Number of channels:
1 = single-
channel
2 = two-
channel
Ratedcurrentperchannel
Single-
channel units:
01, 03, 06, 12, 18, 25,
40, 60, 72, 90
or:
91 = 110 A
92 = 143 A
93 = 170 A
Two-
channel units:
01, 03, 06
Version:
0 = Standard
1 = Customer
-specific
Hardware features:
00 = Standard
02 = Auxiliary fan
---

4 Product description BECKHOFF Drive Technology
16 Version 2.5 AX5000
4.2.2 Accessories
A comprehensive list of accessories can be found in the complete Beckhoff catalogue or on
our website at www.beckhoff.com.
Accessories with UL-Listing!
If you wish to operate an AX5000 in an economic area that requires a UL-
Listing, please make sure that the accessories also have a UL-Listing.
4.3 Name plate
The servo drive features two name plates. A comprehensive name plate can be found on the
right-hand side. An extract showing the main data can be found at the top of the servo drive.
1
Catalog number
7
Output rated current
13
EtherCAT - Conform
2
Max. ambient temperature
8
Output frequency range
14
CE-Conform
3
Input rated voltage
9
Barcode
15
wye-source only
4
Input rated current
10
Protection class
16
Customer-specific
5
Input frequency
11
EAC - Conform
17
Serial number
6
Output rated voltage
12
cULus - Listed
Large
name
plate
Small
name
plate

BECKHOFF Drive Technology 4 Product description
AX5000 Version 2.5 17
4.4 Technical data
UL-Listing!
It is essential to observe chapter 3.3 if you wish to operate an AX5000 in an
economic area that requires a UL-Listing.
4.4.1 Permissible ambient and operating conditions
Ambient / operating conditions
Permissible values
Ambient temperature during operation
0 °C up to +40 °C
Up to 55 °C with reduced power (2 % / °C)
Ambient temperature during transport
-25 °C up to +70 °C
Ambient temperature during storage
-25 °C up to +55 °C
Air humidity
15 % up to 85 %, non-condensing
Pollution degree
2 according to EN 60664-1
Corrosion protection
Normally not required.
Under extreme operating conditions separate
measures must be agreed with the manufacturer.
Operating altitude
up to 1000 m above sea level without reduced power.
Between 1000 m and max. 3000 m with reduced
power 1.5 % per 100 m.
Installation position
vertical
Ventilation
Built-in temperature-controlled fan
Protection class
IP 20 except the terminals (IP00)
Vibration test (EN 60068-2-6)
Frequency range: 10-150 Hz
Amplitude: 10-58 Hz = 0,075 mm pk-pk
59-150 Hz = 1 g
4.4.2 Disposal
The device should be disposed of by a certified disposal company. You can obtain
addresses from us. Housing components (polycarbonate, polyamide (PA6.6)) are suitable
for plastic recycling.
Metal parts can be sent for metal recycling.
Electronic parts such as circuit boards and terminals must be disposed of in accordance with
national electronics scrap regulations.
In accordance with the WEEE 2012/96/EG Directives we take old devices and accessories
back for professional disposal, provided the transport costs are taken over by the sender.
Send the devices with the note “For disposal” to:
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
D-33415 Verl

4 Product description BECKHOFF Drive Technology
18 Version 2.5 AX5000
4.4.2 Electrical data
Electrical Data
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193
Rated output current (1)
60 A
72 A
90 A
110 A
143 A
170 A
Minimum rated motor current
at full current resolution
25 A 40 A 50 A 60 A 70 A 80 A
Peak output current (2)
120 A
144 A
180 A
180 A
215 A
221 A
Rated supply voltage
3x 400-10% – 480+10% VAC
Max. DC link voltage
890 VDC
Rated apparent power
S1-mode (selection)
400 V
480 V
42 kVA
45 kVA
50 kVA
54 kVA
62 kVA
67 kVA
76 kVA
82 kVA
99 kVA
107 kVA
118 kVA
127 kVA
Power dissipation (3)
830 W
1010 W
1300 W
1600 W
2100 W
2500 W
Min. brake resistor]
(external brake resistor)
13 Ω13 Ω10 Ω10 Ω6,5 Ω6,5 Ω
Max. braking power
(external brake resistor)
52 kW 52 kW 67 kW 67 kW 103 kW 103 kW
Mains choke(4)
AX2090-ND50-
---
---
0090
0110
0143
0170
Mains filter(4)
AX2090-NF50
integrated
integrated
0100
0150
0150
0180
(1)The rated current must be reduced by 10% when connecting rated voltage of 480V.
The specified values are valid for output rotary frequency > 5Hz
(2)Ieff for max. 3 s at max. 70% preload of rated current
(3) S1 mode, incl. power supply unit, without brake chopper
(4) Required according to EN61800-3 (EMC product standard) C3 (industrial environment)
with motor cable length max. 25 m.
SCCR Value:
10 kA
4.4.3 Mechanical data
Mechanical data
AX5160
AX5172
AX5190
AX5191
AX5192
AX5193
Weight
ca.14 kg
ca.14 kg
ca.31 kg
ca.31 kg
ca.38 kg
ca.38 kg
Width
190 mm
283 mm
283 mm
283 mm
283 mm
Height without plugs
345 mm
540 mm
540 mm
540 mm
540 mm
Depth without connectors/
accessories
259 mm
253 mm
253 mm
334 mm
334 mm

BECKHOFF Drive Technology 4 Product description
AX5000 Version 2.5 19
4.5 General overview (AX5160 and AX5172)
The servo drive illustrated below is an AX5172; the AX5160 is structurally similar
Item description:
No
Designation
No
Designation
1
X4x – optional slot for expansion cards
9
X01 – mains supply 400 – 480 V
2
X3x – optional slot for safety card
10
X11 – feedback connection, encoder
3
X12 – feedback connection, resolver
11
Display
4
X06 – connection for digital inputs and outputs
12
Labeling field
5
Navigation rocker
13
X04 – socket for EtherCAT input
6
Labeling field
14
X14 – sensor for motor temperature
and brake
7
X05 – socket for EtherCAT output
15
Connection for external brake resistor
8
X03 – power supply 24 V DC input
DC link output (890 V DC voltage)
DANGER
Max. 875 V DC voltage at the
DC link terminals. Dangerous
voltage may be present for
15
minutes after the device is
switched off. The device is
safe once the voltage has
fallen below 50 V.
(Check voltage)
Motor connection (U,V,W,PE)

4 Product description BECKHOFF Drive Technology
20 Version 2.5 AX5000
4.6 General overview (AX5190 and AX5191)
Item description:
No
Designation
No
Designation
1
X4x – optional slot for expansion cards
9
X14 – sensor for motor temperature
and brake
2
X3x – optional slot for safety card
10
DC link output (890 V DC voltage)
Connection for external brake resistor
3
X12 – feedback connection, resolver
11
Motor connection (U,V,W,PE)
4
X06 – connection for digital inputs and outputs
12
X04 – socket for EtherCAT input
5
Navigation rocker
13
Labeling field
6
Labeling field
14
Display
7
X05 – socket for EtherCAT output
15
X11 – feedback connection, encoder
8
X03 – power supply 24 V DC input
16
X01 – mains supply 400 – 480 V
DANGER
Max. 875 V DC voltage at the
DC link terminals. Dangerous
voltage may be present for
30
minutes after the device is
switched off. The device is
safe once the voltage has
fallen below 50 V.
(Check voltage)