BEHABELT RS02 AKKU / CORDLESS User manual

Work sequence
Please note the safety instructions and warnings on the back.
Select and insert the clamping jaws (9). Remove adapter (10) for
customised profiles if required and insert the customised clamping
jaws.
Driving jaws (9) apart and rotate the external hex (5) with a key
to the left until the clamping equipment engages.
Cut off both ends of the profile to be connected.
Insert the profile in the middle of the clamping jaws (9) and hold
it tight with the centre lever (6). Tighten the hexagonal head bolt
(11) with the hexagonal socket wrench. Repeat process for other
side.
Between the two ends profile now should still minimal welding
gap (light gap).
Warning: It is not necessary to tighten the
tension bolts to the full stop point when
fastening belts in the RS02 welder. Only
tighten the tension bolts as required to
prevent belt slippage in the jaws. Over tightening can cause
damage to the tension bolts and cause the material to deflect.
STOP
Note for the welding of small profiles: Clamp profile in the fixed clamping
jaw with only 2 mm supernatant Clamp other end of the profile in the
oscillating jaw with only 3 mm supernatant. Do not crush profile so that a
planar friction surface as possible is preserved.
Set the speed regulator (2) (steps 1 - 6) depending on the profile to be
welded. Small profiles step 4 - 6; depending on PU quality, large profiles
step 5-6.
Set the contact pressure on adjustment knob (8).
Heavily depressed position full pressure
slightly depressed position half pressure
General:
large profiles from Ø 12 Full set pressure (8)
small profiles < Ø 12 Half set pressure (8)
Unit connected to 230 volts / AC power connect
Switch on the machine (3) Important: only with clamped profile,
risk of voiding parts (profile jaws)!
After reaching the max. Speed of the motor by pressing the release
button (7) fusion process (welding jaws move together).
When profile swells up, switch off the machine (3)
Welding process is finished
Leave profile clamped for 2-3 min. in the machine to cool off.
Note: Allow to cool profile after removal for about another 10 minutes
before the weld is loaded.
First, open the hex head bolt (11) to take out the profiles. Then move
apart with the external hex (5) the sealing jaws to facilitate the removal
of the profile.
Now the next welding process can be performed.
4
7
3
5
1
2
11
10
6
1) Drive motor
2) Speed regulator
3) ON/OFF switch
4) Excentric drive
5) Clamping equipment
6) Centre lever
7) Release button key
8) Adjusting knob for
contact pressure
9) Profile jaws
10) Adapter for standard
profiles
11) Hexagonal head bolt
to clamp the profile
PATENT
Made in Germany
Patent EU: EP 0 974 772
Patent US: 6,250,178B1
Patent DE: DE4318781
RS02 INSTRUCTION MANUAL
9
8
Friction welding machine RS02 for
Polyurethane Profiles consisting of:
Drive motor 230 Volt/AC with speed control and ON/OFF switch
Excentric drive with automatically activated piston stroke
Clamping device with centre lever and release button key
Exchangeable profile jaws
Adjusting knob for contact pressure

FRICTION WELDING MACHINE RS02
Safety and warning notes
Notes on the appliance or in the operating instructions:
Warning of a dangerous situation. Read the operating instructions.
Note. It is essential that you read this
Caution! Dangerous voltage, danger of electrical shock.
Continuous double or reinforced installation in accordance with
Class II IEC 536.
Conformity mark, confirms that the applicable guidelines have been
observed. The EMC guideline (89/336/EEC) with the Standards EN
50081-1 and EN 50082-1 have been met. The low voltage guideline
(73/23/EEC) with the Standard EN 61010-1 has also been met.
Before the appliance is used, the operating instructions must be read
carefully and followed in all aspects.
If the instructions are not observed, or if you should forget to follow
the warnings and notes, serious injuries to the user or damage to the
appliance could occur.
Transport and Storage
The appliance must be stored in a dry and closed area. If the appliance has
been transported at extremely high temperatures, it needs to be acclimati-
sed until it is completely dried out before it is switched on.
Safety Measures
For all work, the applicable accident prevention regulations of the
professional association must be observed.
The friction welding machine RS02 may only be held on the handles
provided for this. Touching the welding head during operation must
be avoided at all costs.
The appliance may only be connected to the input voltage specified on
the nameplate.
If the safety of the operator can no longer be guaranteed, the appli-
ance must be taken out of operation and secured against unintended
use. This is the case if the appliance:
displays obvious damage
no longer performs the desired functions
was stored for too long under unfavourable conditions
was subject during transport to mechanical strains.
During the welding process melted welding material can be thrown
out of the machine. While operating the machine it is essential to wear
safety glasses and protective long-sleeved clothes (danger of burns).
Use the machine only in large and / or ventilated areas.
Switch on the machine only when belt profile is clamped, otherwise
the clamping jaws can be thrown out of the holder.
Never use the product in an explosive area.
Never use the product in a wet area. Avoid the contact to the device
directly with water.
Repairs should only be performed by trained persons. Please send
the product to an authorized BEHAbelt service partner or directly to
BEHAbelt.
This machine is not designed for continuous operation.
Risk of motor over heating and damaging of the machine.
Subject to alterations 09/2015
Reg. No. 241088Q1
BEHA Innovation GmbH
In den Engematten 16 · 79286 Glottertal/Germany · Tel.: [phone] · Fax: [phone] / 907-101 · [email protected] · www.behabelt.com
PBEBRS020000
Intended use
The appliance may only be used under those conditions and for
those purposes for which it was constructed. In particular the safety
notes ( work procedure) and use in a dry environment must
be observed.
Operational safety is no longer guaranteed if the appliance is
modified or converted.
Technical Data
Nominal voltage: 230 V AC ±10%
Frequence: 50...60 Hz
U/min: max. 24.000
Power: 500 W
Dimensions: 295 x 111 x 100 mm
Weight: 2.5 kg
Call us. We would be glad to advise you!
+49 (0) 7684 /907-0