BEHR KEEP COOL User manual

© REHAU-BEHR A/S.REHAU-BEHR A/S | Bavne Allé 34 | 8370 Hadsten / Denmark | Tel: [phone] | www.rehau-behr.com | [e-mail]
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This fitting instruction is exemplified by a KEEP COOL®Curve 625 2500 mm
glass cover with a 3-glass solution, but is valid for KEEP COOL®Curve and KEEP
COOL®Plane in all lengths and with all glass combinations.
Please note that there are minor differences between the installation of KEEP
COOL®Curve and KEEP COOL®Plane, as well as between KEEP COOL®Curve
end unit and KEEP COOL®Curve against wall.
Differences will be evident from the fitting instruction.
KEEP COOL®Curve 625, 1-sided
KEEP COOL®Curve 1250, 1-sided
KEEP COOL®Plane 625, 1-sided
KEEP COOL®Plane 1250, 1-sided
KEEP COOL®
FITTING INSTRUCTIONS
One-sided retrofit
Please read the full fitting instruction
before initiating the installation procedure.

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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
1. Contents .................................................................................................................................................................................. 2
2. General Information ................................................................................................................................................................. 3
3. Exploded views (KEEP COOL® Curve and KEEP COOL® Plane) .............................................................................................. 4
4. Frame parts: KEEP COOL®Curve .............................................................................................................................................. 6
5. Frame parts: KEEP COOL®Plane .............................................................................................................................................. 7
6. Preparation of the cabinet / end unit ........................................................................................................................................ 8
7. frame assembly
7.A KEEP COOL®Curve Against Wall .......................................................................................................................................... 10
7.B KEEP COOL®Curve End Unit................................................................................................................................................ 15
7.C KEEP COOL®Plane (against Wall and End Unit) .................................................................................................................... 19
8. Cover fitting ............................................................................................................................................................................ 24
9. Adjustments............................................................................................................................................................................ 29
1. CONTENTS

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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
PRODUCT INFORMATION
May be used as cover for commercial cooler or freezer
islands in sales departments, e.g. supermarkets.
Applicable for cooler and freezer islands (≥ - 24° C).
The environment must not exceed 23,9°C and 55% R.H.
If the cover is fitted on a freezer island, it is necessary to
perform technical adjustments (seperate instruction).
Expected life span of the system: 300.000 openings or 10 years.
The load limit must be respected – over-stacking will cause condensation.
Avoid placement of boxes on the glass.
SAFETY
Please read through the manual before mounting the product.
One glass can weigh up to 10 kg.
Do not carry a glass by the handle.
Wet or dewy glass can be slippery.
Use the cardboard packaging as protection on the floor in order
to avoid scratches/damages to the product.
BEFORE INSTALLATION
Remove all items that are in the way of the cover: price profiles,
shelves, night blinds, etc.
Clean the handrails thoroughly from grease, stains, etc.
Make sure the island and handrails are parallel and in level.
CONTACT
After installation, please hand over the user manual and the
microfibre cloths to the store personnel.
Please help us improve our product by sending us an email
to [e-mail].
THANK YOU FOR YOUR COOPERATION.
2. GENERAL INFORMATION
Gloves required Safety shoes
required

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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
KEEP COOL® CURVE | End Unit:
KEEP COOL® CURVE | Against Wall:
3. EXPLODED VIEWS | KEEP COOL® CURVE

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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
EXPLODED VIEW |KEEP COOL® PLANE:
KEEP COOL® PLANE:
3. EXPLODED VIEWS | KEEP COOL® PLANE

103615
103616
105124
103613
103614
105123
103626
103627
105121
104155
104156
105243
103704
103706
105125
103678
103679
105122
104441
104442
105245
104443
104444
105246
RAL 7015
RAL 7046
RAL 9005
100349
(tx20)
100388
(tx20)
44 mm
42 mm
20 mm
18 mm
30 mm
103655
103656
105149
104455 103556 103585
104456 103557 103586
105252 105126 105387
104145
104457
104458
105251
103657
103658
105148
1,7 mm 1,7 mm 1,2 mm
1,2 mm
+
++
+++
RAL 7015
RAL 7046
RAL 9005
104137
(5 m) (25 m)
104131
103575
103576
105162
103577
103578
105127
103566
103567
105150
103568
103569
105151
100171
(tx20)
20 mm
100211
(tx20)
RAL 7015
RAL 7046
RAL 9005
40 mm
50 mm
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Gable parts KEEP COOL® Curve
Fill strips
Fill strips
Frame parts
Top glass
Side Profile Cross Profile Cross Profile MJ
Bottom glass Middle glass
Back Profile
or
4. FRAME PARTS | KEEP COOL®CURVE
Right coverplateLeft coverplate
Left gable
against wall
Left gable
end unit
End cap for
end unit
End cap for
against wall
Right gable
against wall
Right gable
end unit

103615
103616
105124
103613
103614
105123
103626
103627
105121
104155
104156
105243
100349
(tx20)
100388
(tx20)
103704
103706
105125
103678
103679
105122
44 mm
42 mm
20 mm
18 mm
30 mm
104441
104442
105245
104443
104444
105246
104145
+
++
+++
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 9005
RAL 9005
104137
(5 m) (25 m)
104131
103556
103557
105126
RAL 7015
RAL 7046
RAL 9005
103663
103664
105142
103659
103660
105141
103665
103666
105144
103661
103662
105143
50 mm
20 mm
100470
(tx20)
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Gable parts KEEP COOL® Plane
Cover plateFill stripsGable
KEEP COOL®Plane
Fill strips
Frame parts
Side profile Cross profile Cross profile MJ
5. FRAME PARTS | KEEP COOL®PLANE
Top glassBottom glass Middle glass or

01
02
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!
+/- 5 mm
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
6. PREPARATION OF THE CABINET / END UNIT
The handrail must be very clean to
gain optimum strength of tape.
The handrail must be stable,
straight and in level before installation.
Clean the handrail thoroughly.

!
03
04
104137 104131
104137 104131
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Fill strips
Combine fill strips to even
out differences precisely
The handrail and the back wall must be
the same height. Use fill strips to even out
height differences.
or
or
Connect small height differences,
i.e. corners and connections, with tape.

05
06
100349
RAL 7015
RAL 7046
RAL 9005
103626
103627
105121
100388
100388
RAL 7015
RAL 7046
RAL 9005
103613
103614
105123
RAL 7015
RAL 7046
RAL 9005
103615
103616
105124
7.A: KEEP COOL®CURVE VITRINE MURALE
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Side profile
Recommended torque =
1,2 Nm
(500-800RPM)
Recommended torque =
1,2 Nm
(500-800RPM)
7. FRAME ASSEMBLY

07
08
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103657
103658
105148
103655
103656
105149
104155
104156
105243
100349
100388
100388
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
104457
104458
105251
104455
104456
105252
104441
104442
105245
104443
104444
105246
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KEEP COOL
®
Curve: Back profile
KEEP COOL
®
Curve: Back profile

09
10
RAL 7015
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 7046
RAL 9005
RAL 9005
RAL 9005
103678
103704
103679
103706
105122
105125
103704
103706
105125
RAL 7015
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 7046
RAL 9005
RAL 9005
RAL 9005
103678
103704
103704
103679
103706
103706
105122
105125
105125
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Insert the cross profiles in the adapters.
Gently tap in the pins using a rubber mallet.
Cross profile
Cross profile
Cross profile
Cross profile MJ
Cross profile MJ

11
12
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103585
103586
105387
103556
103557
105126
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103657
103658
105148
103655
103656
105149
104155
104156
105243
100349
100349
105122
103679
103678RAL 7015
RAL 7046
RAL 9005
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Multiple sections: Insert connectors and assemble the back
profiles. Mount adapters and attach with screws.

13
14
!
100171
100171
100211
100211
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 7046
RAL 7046
RAL 9005
RAL 9005
RAL 9005
RAL 9005
103568
103566
103577
103577
103578
103569
103567
105151
105150
105127
105127

103578
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Right gable
Left gable
Use cover plates if there is a gap at the cover end.
Left
cover plate
Right
cover plate
Fit the gables.

15
16
25 mm
!
100349
RAL 7015
RAL 7046
RAL 9005
103626
103627
105121
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
7.B: KEEP COOL® CURVE END UNIT
Use fill strips to even out height differences
between the handrail and the back profile.
Fill strips
Side profile
Recommended torque =
1,2 Nm
(500-800RPM)

17
18
100349
RAL 7015
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 7046
RAL 9005
RAL 9005
RAL 9005
103657
103655
104155
103658
103656
104156
105148
105149
105243
RAL 7015
RAL 7046
RAL 9005
103678
103679
105122
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
KEEP COOL
®
Curve: Back profile
Recommended torque=
1,2 Nm
(500-800RPM)

19
20
RAL 7015
RAL 7046
RAL 9005
103678
103679
105122
100171
100171
100211
100211
RAL 7015
RAL 7015
RAL 7015
103575
103576
105162
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Right gable
Left gable
Fit the gables.
KEEP COOL®Curve: Back profile
KEEP COOL®Curve: Side profile

21
22
!
!
!
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Left
cover plate
Right
cover plate
Make sure there is no gap between the end
unit cover and the cover on the island.
No gap between the covers
Install the 2-sided cover first.
Use cover plates if there is a gap at the cover ends.

23
24
25 mm
!
100349
RAL 7015
RAL 7046
RAL 9005
103626
103627
105121
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
7.C: KEEP COOL®PLANE (AGAINST WALL AND END UNIT)
Side profile, front
Use fill strips to even height differences
between the handrail and the back profile.
Fill strips
Recommended torque =
1,2 Nm
(500-800RPM)

25
26
100349
RAL 7015
RAL 7046
RAL 9005
104155
104156
105243
RAL 7015
RAL 7046
RAL 9005
103678
103679
105122
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Montagevejledning KEEP COOL®1-sidet, v.1.1, 11/15
Side profile (back)
Recommended torque =
1,2 Nm
(500-800RPM)