BEKA HAMAX Kompakt M14 Product guide

1
...a product of BEKA
© BEKA 201 All rights reserved!9
BAL2576_HAMAX_Kompakt_0719EN
EN
BEKA-MAX
Hydraulic pump HAMAX Kompakt
Model M14 and M16
Original operating
and
assembly manual
Revision 0 -20197
Subject to alterations!

2
...a product of BEKA
© BEKA 201 A9 ll rights reserved!
BAL2576_HAMAX_Kompakt_0719EN
EN
Contents Page
1 General safety information 3
2 Use in accordance with the regulations 3
3. Scope of guarantee 3
4. Safety instructions 4
4.1 Emphasizes 4
4.2 Qualification and training of the personnel 4
4.3 Danger due to non-observance of the safety information 4
4.4 Safety information for operators / operating staff 5
4.5 Safety information for maintenance, inspection and assembly work 5
4.6 Alterations and manufacture of spare parts without authority 5
4.7 Inadmissible methods of operation 5
4.8 General risk reference 5
5 Use of hydraulic hose lines 6
6. Transport and storage 6
7. Disposal 6
8. General description 7
8.1 Model M14 7
8.2 Model M16 7
9 Technical data 8
10. Hydraulic circuit diagram 8
11. Assembly of the pump 9
11.1Connection of the pump (Model M14) 9
11.1.1Hose connection model 9
11.1.2Flange connection model 9
11.2Connection of the pump (Model M16) 9
11.3Installation dimensions for model M14 10
11.4Installation dimension for model cM16 10
12 Operating principle 11
12.1Functional description 11
13 Start up 12
13.1Change of the cartridge 12
13.2Adjustment of the delivery quantity 12-13
13.3Ventilation of the lubrication system 13
14. Maintenance 14
14.1General maintenance 14
14.2Refilling with lubricant 14
15. Repair 14
15.1Change of the filter and the orifice 14
15.2Change of the pumping element 15
16. Ordering number 16
17. Shutdown 16
18. Disposal 16
19. Troubleshooting 17
20. Spare part drawinglist and 17
21. Declaration of incorporation 18

3
...a product of BEKA
© BEKA 201 All rights reserved!9
BAL2576_HAMAX_Kompakt_0719EN
EN
1. General safety information
These operating- and assembly instructions contain all information that are necessary for installation and
operation of the device. It helps you getting familiar with the device and its functions and to operate it in a safe,
proper and economical way.
It shall help you to avoid risks, damage and downtimes. Furthermore it increases the reliability and the
service life of the device. Apply the operating instructions according to the national regulations concerning
working safety, accident prevention and environmental protection.
Keep the operating manual always at the place of operation. All people working with the device have to be
informed of the contents of this manual, especially of the safety instructions. The operator of the device is
responsible for the staff.
2. Use in accordance with the regulations
The hydraulic pump may only be put into service, if it is integrated or attached at another
machine and will be operated together with it.
The hydraulic pump may only be used according to the technical data (see chapter “technical
data”)
Unauthorized modifications at the hydraulic pump are not permitted. We do not assume liability for damage to
persons or machines which result from that.
Use according to the regulations also comprises:
·Pay attention to all notes in the operation manual.
·Carry out all maintenance work.
·Follow all valid regulations for the work safety and accident prevention during all life cycles of the hydraulic
pump.
·You must have the required professional education and authorization of your company to carry out the
required works at the hydraulic pump.
Another use or a use beyond can not be considered to be in accordance with the regulations
3. Scope of guarantee
The manufacturer guarantees operational safety, reliability and performance only under the following
conditions:
·Assembly, installation and maintenance are only carried out by authorized specialist staff.
·The customer has to protect hazardous parts (e.g. hot or moving parts).
·The hydraulic pump is used according to the exposition in the technical operating manual.
·The mentioned technical data must not be exceeded in any case.
·Retrofitting and repair works at the hydraulic pump may only be done by BEKA.
All guarantees and warranties for damage of the hydraulic pump will expire, if improper
lubricants have been used (e.g. piston wear, piston jamming, pluggings, embrittled
sealings).
BEKA does not assume liability for damage caused by lubricants, even if these lubricants
have been tested and released by laboratory tests, as damage caused by lubricants (e.g. by
expired or not correctly stored lubricants, batch variations etc.) can not be retraced to their
root cause in retrospect.
Caution!
Caution!
Caution!

4
...a product of BEKA
© BEKA 201 A9 ll rights reserved!
BAL2576_HAMAX_Kompakt_0719EN
EN
4. Safety instructions
·Read this operating- and assembly instructions before the assembly, start-up and operation.
·Keep the instructions always on site.
·Observe all warnings and safety instructions.
4.1 Emphasises
Please pay attention, not only to the safety instructions under this main point, but also to those special security
advices which are inserted on the other pages..
This symbol warns of electrical voltage
Safety instructions which, if not complied with, may endanger persons, are marked
specifically with the general hazard symbol.
Warnings against hot surfaces are marked with this symbol.
Warnings of suspending loads are marked with this symbol.
This heading is used if inaccurate compliance or non-compliance with the operating
Instructions or specified work procedures etc. may result in damage.
Points out special information.
Notes attached directly at the unit, must strictly be followed and held into completely readable condition!!
4.2 Qualification and training of the personnel
The personnel charged with operation, maintenance, inspection and assembly must have
the necessary qualifications for this work. The operator must precisely regulate the
personnel's areas of responsibility and supervise them. If the personnel do not have the
necessary knowledge, they must be trained and instructed accordingly. The operator must
ensure that the personnel have completely understood the contents of the user information.
4.3 Danger due to non-observance of the safety information
Non-observance of the safety information can lead to danger for people, environment and
machines.
Non-observance of the safety information can lead to the loss of any and all claims for
damages. In individual cases, non-observance can, for example, lead to the following
dangers:
·Failure of important plant functions.
·Failure of prescribed methods of maintenance and preventive maintenance.
·Risks for people due to electrical, mechanical and chemical effects.
·Risks for the environment due to leakages of dangerous materials.
Caution!
Notice!

5
...a product of BEKA
© BEKA 201 All rights reserved!9
BAL2576_HAMAX_Kompakt_0719EN
EN
4.4 Obligations of the operator / user
·If hot or cold machine parts lead to danger, the customer must secure them against touch.
The protections on "moving or rotating parts" must not be removed.
·Drain leakages of dangerous materials in a way, that people or the environment are not
endangered.
·Comply with legal regulations.
·Eliminate any danger due to electrical energy.
·A safety data sheet of the lubricant in use has to be available at the central lubrication
system.
·Observe the universally valid Ordinance on Hazardous Substances in the latest version.
4.5 Safety information for maintenance, inspection and assembly work
All maintenance, inspection and assembly work may only be carried out by trained
specialists who have been informed appropriately by studying the user information
thoroughly. All work must only be carried out when the hydraulic pump is at a standstill and
with appropriate protective clothing. Always comply with the procedures for shut-down of the
plant which are described in the operating manual.
All the safety and protective equipment must be replaced immediately after completing work.
Media that endangers the environment must be disposed in accordance with the relevant
official regulations.
Secure the hydraulic pump during maintenance and repair works against intentional or
unintentional reoperation.
Dispose process materials only in accordance with the safety data sheets of the lubricant
manufacturer.
4.6 Alterations and manufacture of spare parts without authority
Rebuilding and modifications may only be done by BEKA. For components, retrofitted by the
operator, BEKA does not assume guarantee nor claims for damages. Use only original spare
parts.
4.7 Inadmissible methods of operation
Operational safety of the plant is only guaranteed if it is operated in accordance with the operating instructions.
The limit values stated in the technical data must not be exceeded under any circumstances.
4.8 General risk reference
All components of the hydraulic pump are lent, according to the prevailing regulations of the
constructions of technical machines, in regards to the operational safety and accident
prevention. Independently of this, the use can lead to dangers for the user respectively third
persons or other technical facilities. The hydraulic pump therefore may only be operated
within the stipulated intended use and only in technically fault-free condition. This may only
be done under compliance of the safety regulations and under observance of the operation
manual.
Therefore please check the pump and its attachments regularly for possible damage or
leakages.