BEKA Stream H Product guide

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BAL2522_2523_Barrel_pump_Stream_H_0619EN
Barrel pump
BEKA Stream H
Article no. 2522 ….; 2523 ….
Issue 06-2019
Original operating
and
assembly manual

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BAL2522_2523_Barrel_pump_Stream_H_0619EN
Table of contents
1.Technical data ................................................................................................................................................................................4
1.1General......................................................................................................................................................................................4
1.2Pump individually.......................................................................................................................................................................4
1.3Pump – barrel version................................................................................................................................................................ 4
1.4Pump – container version..........................................................................................................................................................4
1.5Solenoid valve – single-line version...........................................................................................................................................4
1.6Level monitoring ........................................................................................................................................................................4
2.Applicable documents.....................................................................................................................................................................5
3.Code ...............................................................................................................................................................................................5
4.Versions..........................................................................................................................................................................................7
5.General safety instructions .............................................................................................................................................................9
5.1Safety instructions .....................................................................................................................................................................9
5.2Qualification and training of staff ...............................................................................................................................................9
5.3Hazards in case of non-observance of the safety instructions ................................................................................................10
5.4Obligations of the operator / user ............................................................................................................................................10
5.5Safety instructions for maintenance, inspection and assembly ...............................................................................................10
5.6Unauthorized modification and production of spare parts .......................................................................................................10
5.7Inadmissible modes of operation.............................................................................................................................................11
5.8Electrostatic discharge............................................................................................................................................................. 11
5.9General hazard warning – residual risk ...................................................................................................................................11
6.Intended use.................................................................................................................................................................................12
7.Scope of warranty.........................................................................................................................................................................12
8.Transport and storage ..................................................................................................................................................................13
8.1Pump .......................................................................................................................................................................................13
8.2Beka Stream H barrel version..................................................................................................................................................13
8.3Beka Stream H container version............................................................................................................................................13
9.Assembly instructions...................................................................................................................................................................14
9.1Prefilling of return connection (lubricant) ................................................................................................................................. 14
9.2Assembly of Beka Stream H barrel version.............................................................................................................................16
9.3Assembly of Beka Stream H container version .......................................................................................................................16
9.4Hydraulic connection of the motor ...........................................................................................................................................17
9.5Power connection ....................................................................................................................................................................18
10.Start up .........................................................................................................................................................................................19
10.1Lubricants ................................................................................................................................................................................19
10.2Ventilation of the lubrication system ........................................................................................................................................19
10.3Adjustment of the level monitoring (barrel version) .................................................................................................................19
10.4Setting the level monitoring (container version).......................................................................................................................19
10.5Initial filling of container with lubricant .....................................................................................................................................20
10.6Delivery volume .......................................................................................................................................................................21
11.Functional description...................................................................................................................................................................22
11.1General....................................................................................................................................................................................22
11.2Pump .......................................................................................................................................................................................22
11.2.1Hydro motor ....................................................................................................................................................................22
11.3Add-on parts ............................................................................................................................................................................23
11.3.1Level monitoring..............................................................................................................................................................23
11.3.2Ventilation valve.............................................................................................................................................................. 23
11.3.3Grease level dipstick.......................................................................................................................................................23
11.3.4Single-line block (optional)..............................................................................................................................................23
11.3.5Pressure limiting valve (optional) ....................................................................................................................................23
12.Maintenance .................................................................................................................................................................................24
12.1General maintenance ..............................................................................................................................................................24
12.2Lubricant change .....................................................................................................................................................................24
12.3Filling of the container.............................................................................................................................................................. 25
12.4Exchange of barrel................................................................................................................................................................... 26
12.5Exchange of pump...................................................................................................................................................................27
13.Repair ...........................................................................................................................................................................................28
13.1Exchange of pump element ............................................................................................................................................28

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13.2Exchange of motor.......................................................................................................................................................... 32
13.3Exchange of sealing bush...............................................................................................................................................33
14.Shutdown......................................................................................................................................................................................35
15.Disposal........................................................................................................................................................................................35
16.Troubleshooting............................................................................................................................................................................35
17.Spare part list and drawing...........................................................................................................................................................35
18.Dimensional drawing of pump without accessories......................................................................................................................36
19.Dimensional drawing of pump with accessories...........................................................................................................................37
20.Accessories ..................................................................................................................................................................................38
20.1Filling zerk.......................................................................................................................................................................38
20.2Pressure limiting valve for progressive and dual-line systems .......................................................................................38
20.3Pressure limiting valve / relief valve for single-line system ............................................................................................. 38
20.4Control unit Tronic-e .......................................................................................................................................................39
20.510 m connection cable incl. 1x AMP bushing .................................................................................................................39
20.610 m connection cable for BEKA Stream H incl. 1x cubic bushing (socket acc. to EN175301-803 A)........................... 39
20.7Module with pressure limiting valve for progressive systems for direct installation on BEKA Stream H ........................40
21.Details of the manufacturer...........................................................................................................................................................41

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BAL2522_2523_Barrel_pump_Stream_H_0619EN
1. Technical data
1.1 General
Pump
Delivery rate: ......................................................................................................................................................................... 120 cm³/min
Lubricant:...................................................................... greases up to NLGI class 2 without solid contents (other lubricants on request)
Operating pressure basis system:...........................................max. 5076 psi / 350 bar (pressure limiting valve not in scope of delivery)
Operating pressure single-line system:.................................max. 5076 psi / 350 bar (pressure limiting valve set to 3480 psi / 240 bar)
Operating temperature: .....................................................................-22°F up to +149°F / -30°C up to +65°C (depending on lubricant)
Number of outlets:...................................................................................................................................................................................1
Outlet type:....................................................................................................................................................................................... G 1/2
Return connection (integrated in pump pipe): .................................................................................................................................. G 1/2
Sound pressure level:................................................................................................................................................................<70 dB(A)
Motor
Drive type: ...................................................................................................................................................................................hydraulic
Hydraulic oil inlet: ............................................................................................................................................................................. G 3/8
Hydraulic oil outlet: ........................................................................................................................................................................... G 3/8
Drive pressure (P): ..................................................................................................................................... 290 – 3625 psi / 20 – 250 bar
Return pressure (T): .................................................................................................................................................... max. 43 psi / 3 bar
Volume flow* of the drive medium:....................................................................................................... 0,53 – 3,2 gal/min / 2 – 12 l/min**
Purity class of the drive medium: ........................................................................................................................... ISO 4406: ≤21/19/16
1.2 Pump individually
Weight: ................................................................................................................................................................................ max. 21.3 kg
1.3 Pump – barrel version
Barrel capacity:..................................................................................................................................................... 213 l (180 kg / 400 lbs)
1.4 Pump – container version
Container capacity:....................................................................................................................41 l (60 lbs) / 54 l (90 lbs) / 68 l (120 lbs)
1.5 Solenoid valve – single-line version
Operating voltage:....................................................................................................................................................................... 24 V DC
Nominal power: .................................................................................................................................................................................26 W
Degree of protection:.........................................................................................................................................................................IP 65
1.6 Level monitoring
Operating voltage:......................................................................................................................................................... 10 up to 30 V DC
Electric version: ..................................................................................................................................................................... DC PNP NO
Connection plug: .............................................................................................................................................................. M12x1; 4-poles
Functional principle: ...................................................................................................................................................................ultrasonic
Degree of protection:.........................................................................................................................................................................IP 67
*Delivery volume depending on volume flow (see also figure 23 – page 21).
** The volume flow of the drive medium is internally limited to max. 3,2 gal/min / 12 l/min.
Please see the attached data sheets and manuals of the corresponding manufacturers for missing details and further
technical data.
The barrel pump is subsequently called a device.

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BAL2522_2523_Barrel_pump_Stream_H_0619EN
2. Applicable documents
Technical documentation of individual parts enclosed:
Level monitoring
Please observe these documents for all work with and at the device!
3. Code
Caution!