Beko BEKOBLIZZ LC 480 User guide

EN - english
Instructions for installation and operation
Compressed air refrigeration chiller
BEKOBLIZZ®LC 480-720

2 BEKOBLIZZ® LC 480-720
Dear customer,
Thank you for deciding in favour of the BEKOBLIZZ®LC 480-720 compressed-air refrigeration chiller. Please read
these installation and operating instructions carefully before mounting and starting up the BEKOBLIZZ®LC 480-720
and follow our directions. Perfect functioning of the BEKOBLIZZ®LC 480-720 and thus reliable compressed-air drying
can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.

BEKOBLIZZ® LC 480-720 3
Contents
1Name plate 5
2Safety instructions 5
2.1 Safety pictograms in accordance with DIN 4844 6
2.2 Signal words in accordance with ANSI 8
2.3 Overview of the safety instructions 8
3Proper use 11
4Exclusion from a field of application 11
5Operating instructions in accordance with the 97/23/EC Pressure Equipment Directive 12
6Transport 13
7Storage 13
8Installation 14
8.1 Place of installation 14
8.2 Installation plan 15
8.3 Correction factors 16
8.4 Connection to the compressed-air system 17
8.5 Connection to the cooling-water network 17
8.6 Minimum cooling-water requirements: 18
8.7 Electrical connections 19
8.8 Condensate drain 20
9Start-up 20
9.1 Preliminary stages 20
9.2 Initial start-up 21
9.3 Start-up and shut down 22
10 Technical data 23
10.1 Technical data BEKOBLIZZ LC 480-720 3/400/50 23
10.2 Technical data BEKOBLIZZ LC 480-720 3/460/60 24
11 Technical description 25
11.1 Control panel 25
11.2 Functional description 25
11.3 Flow chart (air-cooled) 26
11.4 Flow chart (water-cooled) 26
11.5 Refrigerating compressor 27
11.6 Condenser (air-cooled) 27
11.7 Condenser (water-cooled) 27
11.8 Cooling-water regulating valve 27
11.9 Filter dryer 27
11.10 Capillary tube 27
11.11 Air-to-refrigerant heat exchanger 27
11.12 Condensate separator 27
11.13 Hot-gas bypass valve 27
11.14 Refrigerant pressure switches LPS – HPS 28
11.15 Compressor crankcase heater 28
11.16 DMC 24 electronics (control unit compressed-air chiller) 29
11.16.1 Switching the chiller on 29
11.16.2 Switching the chiller off 29
11.16.3 Indication of the operating parameters – Info menu 30
11.16.4 Indication of a service warning 31
11.16.5 Alarm indication 32
11.16.6 Display of the alarm memory – log menu 33
11.16.7 Control of the chiller via remote control 33
11.16.8 Operation of the potential-free failure/alarm contact 33
11.16.9 Connection to a serial line 33
11.16.10 Operating parameters – setup menu 34
11.17 Electronically level-controlled BEKOMAT condensate drain 35
12 Maintenance, troubleshooting, spare parts and dismantling 36
12.1 Checks and maintenance 36

4 BEKOBLIZZ® LC 480-720
12.2 Troubleshooting 37
12.3 Recommended spare parts 42
12.4 Maintenance works at the refrigeration cycle 43
12.5 Dismantling the chiller 43
13 Appendices 44
13.1 Chiller dimensions 44
13.1.1 Dimensions BEKOBLIZZ LC 480-720 44
13.2 Exploded diagrams 45
13.2.1 Components of the exploded diagrams 45
13.2.2 Exploded diagram BEKOBLIZZ LC 480-720 46
13.3 Electric diagrams 47
13.3.1 Electric diagrams – list of components 47
13.3.2 Electric diagrams BEKOBLIZZ LC 480-720 -Electronic control unit DMC 24 Sheet 1/3 48
13.3.3Electric diagrams BEKOBLIZZ LC 480-720 -Electronic control unit DMC 24 Sheet 2/3 49
13.3.4 Electric diagrams BEKOBLIZZ LC 480-720 -Electronic control unit DMC 24 Sheet 3/3 50
14 EC Declaration of Conformity 51

Name plate
BEKOBLIZZ® LC 480-720 5
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1 Name plate
The name plate is on the back of the chiller and comprises all primary data of the device. Always refer to these data
when contacting the manufacturer or the sales department.
All guarantee claims will expire in the event that the name plate is modified or removed.
The chiller model printed on the nameplate includes one or more suffixes that specify one or more features of chiller.
Explanation of 1st suffix for power supply requirements :
1st SUFFIX
DESCRIPTION OF FEATURE
none
3/400/50
-R
3/460/60
-S
3/230/60 (with internal autotransformer)
-F
3/380/60 (with internal autotransformer)
-T
3/690/60 (with internal autotransformer)
Explanation of 2nd suffix for cooling requirements :
2nd SUFFIX
DESCRIPTION OF FEATURE
/ AC
Air cooled
/ WC
Fresh water cooled
Explanation of (eventual) 3rd suffix for special feature :
3rd SUFFIX
DESCRIPTION OF FEATURE
-TAC
Anti corrosion treatment
-SP
Special feature
-OF
chiller oil free
Examples : BEKOBLIZZ LC480-R /AC BB LC480, 3/460/60, Air cooled
BEKOBLIZZ LC600 /WC BB LC600 3/400/50, Water cooled
BEKOBLIZZ LC720-T /AC -TACBB LC720 3/690/60, Air cooled, Anti corrosion treatment
2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Please adhere to all advice given in these operating instructions.
They include essential information
which must be observed during installation, operation and maintenance. Therefore, it must be ensured
that these operating instructions are read by the fitter and the responsible operator / certified skilled
personnel prior to installation, start-up and maintenance.
The operating instructions must be accessible at all times at the place of application of the BEKOBLIZZ®
LC 480-720 compressed-air refrigeration chiller.
In addition to these operating instructions, local and
national regulations need to be observed, where
required.
Ensure that operation of the BEKOBLIZZ®LC 480-720 compressed-air refrigeration chiller
only takes
place within the permissible limit values indicated on the name plate. Any deviation from these limit
values involves a risk for persons and for the material, and may result in malfunction or a breakdown.
After installing the device correctly and in accordance with the instructions in this manual, the chiller is
ready to operate, further settings are not required. Operation is fully automatic and maintenance is
limited to several examinations and cleaning measures which are described in the following chapters.
This manual must be available at all times for future reference and is a constituent part of the chiller.
If you have any queries regarding these installation and operating instructions, please contact BEKO
TECHNOLOGIES GMBH.

Safety instructions
6 BEKOBLIZZ® LC 480-720
2.1 Safety pictograms in accordance with DIN 4844
Observe operating instructions
General danger symbol
Supply voltage
Danger: component or system under pressure
Hot surfaces
Non-breathable air
Do not use water to extinguish the fire
Do not operate with open cover (housing)
Maintenance works or controlling measures must only be carried out by qualified personnel 1
Do not smoke
Note
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6
ARIA
AIR
LUFT
AIR
Connection point compressed-air inlet
ARIA
AIR
LUFT
AIR
Connection point compressed-air outlet
Connection point condensate drain
Connection point cooling-water inlet (water-cooled)
Connection point cooling-water outlet (water-cooled)
1Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are
well-grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding
any risks during the machine transport, installation, operation and maintenance.
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration
system, with experience and technical training, and who are well-grounded in the respective provisions and laws.

Safety instructions
BEKOBLIZZ® LC 480-720 7
Works can be carried out by the operator of the plant, provided that they are skilled accordingly 2.
NOTE: Text that contains important specifications to be considered – does not refer to safety precautions.
The device was carefully designed with particular attention paid to environmental protection:
•CFC-free refrigerants
•CFC-free insulation material
•Energy-saving design
•Limited acoustic emissions
•Chiller and packaging comprise reusable materials
This symbol advises the user to observe the environmental aspects and comply with the recommendations
connected with this symbol.
2Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are
well-grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding
any risks during the machine transport, installation, operation and maintenance.
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration
system, with experience and technical training, and who are well-grounded in the respective provisions and laws.

Safety instructions
8 BEKOBLIZZ® LC 480-720
2.2 Signal words in accordance with ANSI
Danger! Imminent hazard
Consequences of non-observance: serious injury or death
Warning! Potential hazard
Consequences of non-observance: possible serious injury or death
Caution! Imminent hazard
Consequences of non-observance: possible injury or property damage
Notice! Potential hazard
Consequences of non-observance: possible injury or property damage
Important! Additional advice, info, hints
Consequences of non-observance: disadvantages during operation and maintenance, no danger
2.3 Overview of the safety instructions
Certified skilled personnel
Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to
undertaking any measures on the BEKOBLIZZ®LC 480-720 compressed-air refrigeration chiller, the
certified skilled personnel shall read up on the device by carefully studying the operating instructions.
The operator is responsible for the adherence to these provisions. The respective directives in force
apply to the qualification and expertise of the certified skilled personnel.
For safe operation, the device must only be installed and operated in accordance with the indicatio
ns in
the operating instructions. In addition, the national and operational statutory provisions and safety
regulations, as well as the accident prevention regulations required for the respective case of
application, need to be observed during employment.
This applies accordingly when accessories are
used.
Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping compressed
air or through bursting and/or unsecured plant components.
Compressed air is a highly dangerous energy source.
Never work on the chiller when the system is under pressure.
Never direct the compressed-air outlet or condensate drain hoses at persons.
The user is responsible for the proper installation of the chiller. Non-observance of the instructions in
the "Installation" chapter leads to the expiration of the guarantee. Improper installation may result in
dangerous situations for the personnel and/or the device.
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Danger!
Supply voltage!
Contact with non-insu
lated parts carrying supply voltage involves the risk of an electric shock
resulting in injuries and death.
Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to
undertaking maintenance measures at the device, the following requirements must be met:
Make sure that the power supply is switched off and that the device is off and marked for maintenance
measures. Please also ensure that the power supply cannot be re-established during the works.
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Caution!
Refrigerant!
The compressed-air refrigeration chiller uses HFC-containing refrigerants as a coolant.
Please observe the corresponding paragraph entitled "Maintenance works at the refrigeration cycle".

Safety instructions
BEKOBLIZZ® LC 480-720 9
Warning!
Refrigerant leak!
A refrigerant leak involves the danger of serious injury and damage to the environment.
The BEKOBLIZZ®LC 480-720 compressed-air refrigeration chiller contains fluorinated greenhouse
gas/refrigerant.
Installation, repair and maintenance works at the refrigeration system must only be carried out by
certified skilled personnel (specialists). A certification in accordance with EC regulation 303/2008 must
be available.
The requirements of the EC 842/2006 directive must be met under all circumstances.
Please refer to the indications on the name plate as regards the type and amount of refrigerant.
Comply with the following protective measures and rules of conduct:
•Storage:
Keep the container tightly closed. Keep it in a cool and dry place. Protect it against heat
and direct sunlight. Keep it away from ignition sources.
•Handling:Take measures against electrostatic charging. Ensure g
ood ventilation/suction at the
workplace. Check fittings, connections and ducts for tightness. Do not inhale the gas. Avoid contact
with the eyes or the skin.
•Prior to carrying out works on refrigerant-carrying parts, remove the refrigerant to such an ext
ent that
safe working is possible.
•Do not eat, drink or smoke during work. Keep out of the reach of children.
•Breathing protection: ambient-air-independent respirator (at high concentrations).
•Eye protection: sealing goggles.
•Hand protection: protective gloves (e.g. made of leather).
•Personal protection: protective clothing.
•Skin protection: use protective cream.
In addition, the safety data sheet for the refrigerant needs to be observed!
Caution!
Hot surfaces!
During operati
on, several components can reach surface temperatures of more than +60°C.
There is the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened
by certified skilled personnel 3.
Caution!
Improper use!
The device is intended for the separation of water in compressed air. The dried compressed air cannot
be used for breathing-air purposes and is not suitable for the direct contact with food.
This chiller is not suitable for the treatment of contaminated air or of air containing solids.
3Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are
well-grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding
any risks during the machine transport, installation, operation and maintenance.
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration
system, with experience and technical training, and who are well-grounded in the respective provisions and laws.

Safety instructions
10 BEKOBLIZZ® LC 480-720
Note!
Contaminated intake air!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-
3 or poorer quality), we
recommend the additional installation of a prefilter (e.g. CLEARPOINT F
040), to avoid clogging of the
heat exchanger.
Caution!
Heating-up through fire!
In the event of a heating-
up through fire, the containers and pipes of the refrigerant system can
burst.
In this case, please proceed as follows:
Switch off the refrigeration plant.
Switch off the mechanical ventilation of the machinery compartment.
Use ambient-air-independent respirators.
Containers and plants which are filled with refrigerant can burst violently in the event of fire.
The refrigerants themselves are incombustible, but they are degraded to very toxic products at high
temperatures.
Remove the container/plant from the fire zone, as there is the risk of bursting!
Cool down containers and bottles via a directed water jet from a safe position.
In the event of fire, please use an approved fire extinguisher. Water is not a suitable agent to extinguish
an electrical fire.
This must only be carried out by persons who are trained and informed about the hazards emanating
from the product.
Caution!
Unauthorised intervention!
Unauthorised interventions may endanger persons and plants and lead to malfunction.
Unauthorised interventions, modification and abuse of the pressure devices are prohibited.
The removal of sealings and leadings at safety devices is prohibited.
Operators of the devices must observe the local and national pressure equipment regulations in the
country of installation.
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Note!
Ambient conditions!
In the event that the chiller
is not installed under suitable ambient conditions, the ability of the device to
condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor,
and in a loss of efficiency and performance of the chiller.
This in turn leads to overheated condenser fan motors, to malfunction of electric components and to a
breakdown of the chiller. Failures of this type will affect warranty considerations.
Do not install the chiller
in an environment in which chemicals with a corrosive effect, explosive gases,
toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found.
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