Belanger insta-KLEEN User manual

Low Side Washer
1MANUAL858 Rev20
Low Side Washer

Belanger® Equipment Owner’s Manual
Low Side Washer
Copyright 2020
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You
may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is
for reference purposes only and does not imply sponsorship or approval of Belanger, Inc.®by these companies or any
companies affiliated with their respective owners

CURRENT REVISION LOG
Rev
Release
Date
Page
Description
19
07/10/2020
Manual
Revised manual to conform to CE Requirements
Manual
Updated Front Cover, Back Cover and Belanger®Logo
3
Updated Belanger Limited Warranty
3 & 7
Changed Bi-flouride to Bi-fluoride
12
Updated Utility Electrical to the following: 115VAC Control, 3
phase, 1HP / 0.75 kW motors (standard), and 3 phase, 2HP / 1.5
kW motors (optional)
Removed Pneumatic Specifications and Note
33
Under Installation: Welted Cloth Cleaning Material in step 1
changed 18”x10” to 20”x8” and in step 2 changed 18”x8” to
16”x10” (per Change Request #23)
44
Changed Motor Housing Cover from 1PLSTC-CV040 to 1PLSTC-
CV075 and changed Torque Plate part number from 108060 to
108661 (per Change Request #21 & 29)
Changed 1PLSTC-CV075 callout on bottom cover in chart to SEE
BELOW
20
10/09/2020
44
Changed Gearbox Assembly numbers from 1GEABX-AS986 to
112286 and 1GEABX-AS988 to 112288 (per ECN #5131)
Back
Cover
Updated Back Cover with the correct phone number

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Table of Contents
Belanger Incorporated Limited Warranty........................................................ 3
Introduction....................................................................................................... 4
IMPORTANT Safety Information –MUST READ ....................................................................4
Safety Warnings Explanation .............................................................................................................4
Read the Manual................................................................................................................................ 5
Safety Warnings................................................................................................................................. 5
Operational Warning................................................................................................................7
Environmental Parameters ......................................................................................................8
Safeguards...............................................................................................................................8
Reasonable and Foreseeable Misuse .....................................................................................8
Do’s and Do Not’s ....................................................................................................................9
Description of Low Side Washer............................................................................................10
Before You Get Started..........................................................................................................11
Specifications.................................................................................................. 12
Requirements.........................................................................................................................12
General Dimensions (Left-Hand Drive)..................................................................................13
General Dimensions (Right-Hand Drive) ...............................................................................14
Installation....................................................................................................... 15
Tunnel Placement..................................................................................................................15
Assembly................................................................................................................................22
Utilities....................................................................................................................................23
Hubs, Side Wheels and Cleaning Material ............................................................................27
Waves and Fins Cleaning Material ........................................................................................28
C-Channel Cleaning Material.................................................................................................31
Welted Cloth Cleaning Material .............................................................................................33
Maintenance .................................................................................................... 34
Routine Procedures ...............................................................................................................34
Trouble Shooting....................................................................................................................35
Torque Plate and Electric Motor Replacement......................................................................36
Remove Motor Gearbox Assembly................................................................................................... 36
Replacing Torque Plate Fasteners................................................................................................... 38
Reinstall Motor Gearbox Assembly.................................................................................................. 38
Exploded Parts View..............................................................................................................40
Leg and Arm Weldments.................................................................................................................. 40
Leg Clamp and Shock Assembly ..................................................................................................... 40
Arm Mounting Components.............................................................................................................. 41
Hydraulic Drive Fittings and Fasteners (North American Option)..................................................... 41
Hydraulic Motor and Shaft Assembly (North American Option)........................................................ 42
Electric Motor and Shaft Assembly................................................................................................... 43
Electric Motor and Gearbox Assembly............................................................................................. 44
Water Manifolds ............................................................................................................................... 44
Aluminum Hub Assembly (Overview)............................................................................................... 45
Aluminum Hub Assembly: 106026 ................................................................................................... 46
Wave Hub Assembly (Overview)...................................................................................................... 47
Wave Hub Assembly (Parts)............................................................................................................ 48

LOW SIDE WASHER
2Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Table of Contents
Maintenance (continued)................................................................................ 49
Wave Hub Assembly (Plastic Waves)...............................................................................................49
Misc. Wave Hub Components...........................................................................................................50
Cleaning Material...................................................................................................................51
Waves and Fins Cleaning Material ...................................................................................................51
Neo-Tex™ Cleaning Material............................................................................................................51
Welted Cleaning Material..................................................................................................................51
Appendix A: CE Information...........................................................................52
Appendix B: De-Commissioning (Dismantling and Disposal).....................53

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Belanger Incorporated Limited Warranty
LIMITED WARRANTY:
Equipment:
Subject to the limitations stated below, Seller warrants that the Equipment sold hereunder, which is fabricated by
Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus
30 days from the date of invoice - CATPumps will be warranted for 2 years from the date of invoice.
Parts:
Subject to the limitations stated below, Seller warrants that the Parts sold hereunder, shall be free from defects in
workmanship and material under normal use and service for a period of 30 days from the date of invoice.
Limitations on All Warranties:
The warranties contained in this Section 13 are subject to the following limitations: (1) they are void if the factory
specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not
followed, or if other than factory authorized erection, alterations or modifications are made to any Parts or Equipment;
(2) defective Parts are warranted to the Purchaser only for repair or replacement through an authorized Purchaser or
Distributor of Seller, or direct with Seller for a period of 13 months from the date of invoice; however, this warranty
excludes all claims for failure resulting from normal wear and tear, improper installation, omission of factory specified
preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God and Purchaser agrees to
submit to and assist Seller or its authorized Purchaser or Distributor in conducting in-warranty inspections of the
Goods including inspection of any Equipment or Parts claimed to be defective by the Purchaser; (3) the cost of
providing labor or repair to replace Equipment and Parts warranted to Purchaser will be included within the warranty
only if such claim is made within 120 days from the date of invoice and then only during normal business hours
through an authorized Purchaser or Distributor of Seller, or direct with Seller, and labor and service provided beyond
the labor warranty period shall be subject to labor charges at the rates established by the local authorized Purchaser
or Distributor or direct with Seller; (4) the warranties shall be void for all Equipment failures and premature Part wear
caused by the use of corrosive chemicals in the wash process, and the following list includes some, but not all, of the
particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty: Hydrofluoric
Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide,
Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents; (5) Seller makes no warranty, express or implied, with
respect to the design or operation of any entire system, in which Seller’s Equipment or Parts sold hereunder are mere
components;(6) in no event shall Seller be liable for any incidental, special, consequential, punitive or exemplary
damages resulting from the furnishing, performance or use of any Goods or services sold pursuant hereto, whether
due to a breach of contract, breach of warranty, negligence or any other claim at law or equity. Seller shall not be
liable for any damages of any kind, including, but not limited to, loss of business; inconvenience, or property damage
of any kind; nor for any damages of whatever nature resulting in any way from the Purchaser’s selection and use of
any chemicals not manufactured exclusively by Seller but used with the purchased Equipment or Parts; or for any
service not expressly provided herein related to or arising from the Equipment or Parts sold. Seller shall not be liable
for damages resulting from Purchaser’s use of any engineering recommendations, sales representations, technical
assistance, advice or data other than that information contained in Belanger manuals; (7) all warranties, express,
implied, or statutory, pertaining to the Equipment and Parts apply to the Purchaser only; are not transferable; are fully
set forth herein; and no addition to or modification thereto shall be binding upon the Seller, unless made in writing and
signed by a duly authorized employee of Seller.
No Other Warranties:
THIS LIMITED WARRANTY FOR EQUIPMENT AND PARTS IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE –SALES ARE EXPRESSLY
DISCLAIMED.
Copyright ©2013 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage
or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Belanger reserves the right to
change or modify the Belanger Inc. Limited warranty without notice.

LOW SIDE WASHER
4Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Introduction
IMPORTANT Safety Information –MUST READ
This section introduces the hazard and safety precautions associated with installing, maintaining or
servicing this product. Before performing any task on this product, read this safety information and
the applicable sections in this manual, where additional hazards and safety precautions for your task
may be found. Electrical shock could occur and cause death or serious injury if these safe service
procedures are not followed.
Safety Warnings Explanation
Throughout this manual, the following symbols are in effect:
The safety warning symbols used throughout the manual fall into the following categories:
Symbol Example
Definition
Yellow warning triangle/black graphical symbol indicates what the
hazard is.
Red circle-with-slash/black graphical symbol indicates a prohibited
action to avoid the hazard.
Blue mandatory action circles/white graphical symbol –indicates an
action to take to avoid the hazard.
Terms used throughout the manual are defined as follows:
DANGER - Indicates an imminently hazardous situation, which if not avoided, will result in
death or serious injury.
WARNING - Indicates a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION - Indicates a potentially hazardous situation, which if not avoided, may result in
minor or moderate injury.
Other helpful informational notes appear as follows:
!!IMPORTANT!!
Important information that has more impact than a note-not related to injury.
NOTE:
General and/or helpful information-not related to injury or damage.
Helpful tips.

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Introduction
IMPORTANT Safety Information –MUST READ
CAUTION –BEFORE YOU BEGIN, ONLY TRAINED OR AUTHORIZED
INDIVIDUALS KNOWLEDGEABLE IN THE RELATED PROCEDURES SHOULD
INSTALL, INSPECT, MAINTAIN OR SERVICE THIS EQUIPMENT.
CAUTION - DO NOT USE THIS EQUIPMENT FOR ANY PURPOSE NOT
DESCRIBED IN THIS MANUAL.
Read the Manual
Safety Warnings
WARNING –LOCKOUT/TAGOUT ELECTRICAL PRIOR TO OPENING FOR
SERVICE.
WARNING –LOCK ELECTRICAL EQUIPMENT.
DANGER –DISCONNECT MAIN POWER SUPPLY PRIOR TO SERVICING OR
MAINTAINING EQUIPMENT!
Belanger recommends that all workers observe the OSHA (U.S. Department of Labor
Occupational Safety & Health Administration) Lockout / Tagout procedure prior to performing
service or maintenance on machinery and equipment. Doing so will prevent unexpected
energization, startup, or release of hazardous energy while maintenance and servicing activities
are being performed.
CAUTION –EQUIPMENT OPERATES AT A VOLTAGE POTENTIAL WHERE ARC
FLASH MAY OCCUR. DISCONNECT THE UPSTREAM SOURCE AND USE
MEANS TO LOCKOUT/TAGOUT PRIOR TO OPENING FOR SERVICE.
WARNING –BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT
MAY START UNEXPECTICALLY. OVERHEAD, ROTATING AND/OR MOVING
COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING –BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING
A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH
EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH.
CAUTION –BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT
INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD.
WARNING - READ, UNDERSTAND AND FOLLOW THIS MANUAL AND ANY
OTHER LABELS OR RELATED MATERIALS SUPPLIED WITH THIS EQUIPMENT.
IF YOU DO NOT UNDERSTAND THE PROCEDURE, CALL A BELANGER, INC.
REPRESENTATIVE AT 248-349-7010. IT IS IMPERATIVE TO YOUR SAFETY
AND THE SAFETY OF OTHERS TO UNDERSTAND THE PROCEDURES BEFORE
BEGINNING WORK.

LOW SIDE WASHER
6Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
CAUTION –SERVICE PERSON SHOULD USE APPROPRIATE FOOTWEAR AND
USE SAFETY CONSCIOUSNESS WHEN WORKING IN THE WASH BAY AREA.
WARNING –DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE
SERVICING ANY EQUIPMENT!
CAUTION –IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS
CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS.
CAUTION –ALL UTILITIES MUST BE INSTALLED IN ACCORDANCE WITH ALL
LOCAL AND NATIONAL CODES.
CAUTION –IT IS IMPERATIVE THAT WHEELS ARE SPINNING DURING ANY
PERIOD THAT THE CONVEYOR IS ACTIVATED.
It is imperative to your safety and the safety of others to always follow
safe work procedures.
WARNING –IT IS THE RESPONSIBILITY OF THE SITE OWNER TO PROPERLY
INSTRUCT THE WASH USER ON THE PROPER USE OF THE WASH AND TO
INSTRUCT THEM THAT THE WASH BEGINS AUTOMATICALLY AFTER
PROPERLY LOADING THE VEHICLE.
WARNING –ALL MACHINE COMPONENTS HANDLED
DURING INSTALLATION, MAINTENANCE AND/OR SERVICE
MUST BE HANDLED WITH A DEVICE APPROPRIATELY RATED
AND IN SUITABLE CONDITION TO LIFT AND/OR HANDLE
THE WEIGHT OF THE COMPONENT. WHEN COMPONENTS
ARE HANDLED BY HAND, USE PROPER LIFTING TECHNIQUES
TO AVOID INJURY.
CAUTION –ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING
MAINTENANCE ON ANY EQUIPMENT.

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Introduction
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not be
used even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to
human health, the environment or property. Belanger recognizes that it is the right and sole decision
of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in
their facilities. We strongly recommend that the end user does not select products containing any of
the chemicals listed above as an ingredient in the wash solutions. The chemicals listed above are
potentially dangerous to human health, and have a detrimental, deteriorating effect on the equipment
and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to
use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your
Belanger automatic car wash equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of
Sales describes the potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear
caused by the use of corrosive chemicals in the wash process. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic
Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and
Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for
the selection and use of any chemicals listed above;
However, should the end user decide to use formulations containing any of the above ingredients,
the end user should institute a comprehensive training program and implement detailed operational
parameters within their organization for the proper handling and treatment of such products to
minimize the potential dangers involved. Consult your chemical supplier for assistance in
establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet)
should be obtained from the chemical supplier before using any chemical formulation.
CAUTION –DO NOT USE CHEMICALS THAT ARE CORROSIVE, CONTAIN
CONTAMINANTS, FOREIGN PARTICLES, AND/OR CORROSIVE ADDITIVES. DOING
SO WILL VOID MACHINE WARRANTY. CHEMICAL USED MUST BE COMPATIBLE
WITH LOCAL CODE REQUIREMENTS AND NOT HARMFUL TO PERSONS,
ANIMALS, OR THE ENVIRONMENT.

LOW SIDE WASHER
8Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Introduction
Environmental Parameters
•Operating Temperature. This equipment will operate correctly in its intended ambient, at a
minimum between +40ºF (+5ºC) and +104ºF (+40ºC).
•Relative Humidity. The equipment will operate correctly within an environment at 50% RH,
+104ºF (+40ºC). Higher RH may be allowed at lower temperatures. Measures shall be taken
by the Purchaser to avoid the harmful effects of occasional condensation.
•Altitude. This equipment will operate correctly up to 1000m above mean sea level.
•Transportation and Storage. This equipment will withstand, or has been protected against,
transportation and storage temperatures of -13ºF (-25ºC) to 131ºF (+55ºC) and for short
periods up to 158ºF (+70ºC). It has been packaged to prevent damage from the effects of
normal humidity, vibration and shock.
Safeguards
The following items have been incorporated into the design of the wash as safety features to protect
the user and maintenance person.
WARNING - DO NOT OPERATE THIS EQUIPMENT WITHOUT ALL GUARDS
AND COVERS IN PLACE.
Reasonable and Foreseeable Misuse
The following conditions must be considered by the Owner Operator. It is his/her responsibility to
take precautions as described below.
•Do not allow users who are under the influence of alcohol, drugs, or controlled substances to
use the wash.
•Keep the wash bay clean and free of debris and objects that would confuse the user or
impede access into or out of the wash bay.
•Instruct the wash user to not enter the wash with the vehicle windows and/or vehicle
doors open and to keep windows and vehicle doors closed throughout the entire wash
process.
•Always instruct the wash user to remain in the vehicle throughout the wash process.
•Ensure that the wash bay is well lit so wash users can safely use the wash.
•Instruct the wash user to not use the wash if their vehicle has loose or broken parts that
may interfere with, damage, or result in unsafe operation of the wash.
•Instruct the wash user that the damage to or incidents caused by aftermarket vehicle
components is not the responsibility of the wash owner or manufacturer.
•Instruct the wash user to never back up inside the wash bay.
•Instruct personnel not to work on wash unless the entrance is blocked from vehicles
entering, this is in addition to all other safety precautions.

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Introduction
Do’s and Do Not’s
DO
DO NOT
Read all manuals carefully and
completely prior to beginning the
process the manual describes.
DO NOT drill in top of any electrical enclosures.
Verify that all parts needed to perform a step
described in the manual are present prior to
beginning the process.
DO NOT install high voltage and low voltage supply
lines in the same conduit.
Study and understand all installation diagrams and
drawings.
DO NOT operate machine until all safety features
are tested.
Carefully follow all instructions.
DO NOT attempt to add components to machine.
Use anti-seize lubricant on all threaded fasteners
(screws, bolts, nuts, etc.).
DO NOT substitute machine components.
Use quality thread sealant on all plumbing
connections to eliminate leaking.
DO NOT service without turning main
power off and following Lock-Out/Tag-
Out procedures. Severe injury could
result.
Ask questions when they arise.
Check amperage draw on all motors (refer to motor
name plate).
Check all overloads are set correctly (refer to motor
name plate ratings and actual amp draw).
Check all electrical boxes are closed prior to spraying
water.
Check incoming electrical supply voltage to ensure it
matches equipment order.
Ensure all motor rotations are correct (observe
rotation arrow on motor).
Follow all maintenance schedules to ensure trouble-
free performance.
Periodically check all system stop circuits are
functional.
Table 1 Recommended General Practices to Do and Not Do when Installing, Maintaining, and/or Servicing Belanger® Equipment.

LOW SIDE WASHER
10 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Introduction
Description of Low Side Washer
Congratulations on your purchase of the Belanger, Inc. Low Side Washer. The Belanger, Inc.
Low Side Washer is designed to operate in only 68” (1.73 m) of tunnel space.
This document now covers both left and right-hand drive
configurations. It is written as a left-hand drive system although
basic layout and assembly instructions may cover both. Detailed
Right-Hand Drive information can be found under the headings
“Right-Hand Drive”.
There are 2 types of cleaning materials available. The traditional cloth (felt) and the
NEW Neo-Tex™ foam material. Both are covered in this document.
The replacement cloth is available in the standard colors: Blue and Red.
The replacement Neo-Tex™ is available in Blue and Red.
The “Waves” (plastic pieces that hold the wash material) are available only in Black.
The wash material pieces or the “Waves” (plastic fins) can be purchased in complete sets or
individually.
Contact your local distributor for details.
The purpose of this manual is to familiarize you with the way that the Low Side Washer is
installed.
The “Installation” section will be used in conjunction with the location diagram, and the Low
Side Washer drawings. All of these combined are your guides to installation.
The “Maintenance” section will be used to make sure you can keep your car wash component
looking and functioning like new.
Whether you have already operated a car wash, or you are new to our industry, you know the
importance of the appearance of a car wash and its equipment to the customer. Keeping the
equipment clean will not only make the equipment easier to maintain, it will act as an example
to your customer to keep their equipment (their vehicle) clean as well. Replacing the wash
material in your tunnel as necessary, will also help the image of your wash and keep the
customer coming back.
Read through the entire manual to familiarize yourself with the Low Side Washer before
installation. When installation is completed, you will want to keep this manual as a guide to
proper maintenance.
CAUTION –IT IS IMPERATIVE THAT WHEELS ARE SPINNING DURING ANY
PERIOD THAT THE CONVEYOR IS ACTIVATED.

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Introduction
Before You Get Started
Tools needed for installation:
Forklift (optional)
Extension cord
Hammer drill with 5/8” (15.9 mm) bit
Tin snips
Tape measure (25 foot / 8 m or greater)
Safety glasses
Miscellaneous hand tools
Work gloves
Level
13/16” (20.6 mm) socket for wash material installation
Equipment included: Qty
Side frame assemblies
2
Side wheel waves
2 boxes
Drive plate assembly (located inside of the Side Wheel Wave boxes)
2
Accessory box
1
Wash material
1 set (per wheel)
Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is
any damaged equipment, file a claim with the trucking company immediately. Receiving
party is responsible for filing claim with trucking company. Notify your local distributor or
Belanger, Inc. immediately If shipment is determined damaged or incomplete.

LOW SIDE WASHER
12 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Specifications
Requirements
Physical
Tunnel space required
68” (1.73 m)
Utility
Electrical
115VAC control
3 phase, 1HP / 0.75 kW motors (standard)
3 phase, 2HP / 1.5 kW motors (optional)
Hydraulic
4 GPM @ 900 PSI
Water
(2) 3/4” pipe @ 6 GPM @ 40 PSI / 19.05 mm pipe @ 1.36 m3/h @ 275 kPa
NOTE:
YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 76 RPM
AT 900 PSI (62.1 BAR) WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY
YOUR SYSTEMS CAPABILITY TO MEET THESE SETTINGS WHILE RUNNING A
VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT.
Note: Schedule 40 pickled black pipe or hydraulic stainless-steel tubing @ 1/2”diameter is
recommended on all hydraulic installations.

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Specifications
General Dimensions (Left-Hand Drive)
149”
(3.78m)
68”
(1.73m)
50”
(1.27 m)
Top View
Side View
Front View
50”
(1.27 m)

LOW SIDE WASHER
14 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Specifications
General Dimensions (Right-Hand Drive)
Side View
Front View
68”
(1.73 m)
50”
(1.27 m)
50”
(1.27 m)
149”
(3.78 m)
Top View

LOW SIDE WASHER
1MANUL858 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Installation
Tunnel Placement
When placing a piece of equipment, tunnel depth will vary from site to site. Be sure to allow an
adequate operating envelope
There are three traditional installation configurations for the Low Side Washer.
•Standard, stand alone
•Staggered with a set of Wave Wraps™
•Staggered with a set of Gyro Wraps™
Shown in figures 1a, 1b and 1c are the floor dimensions for each configuration.
1) Position the side wheel stand assemblies in the appropriate tunnel location (FIG 1a, FIG
1b or FIG 1c).
2) Placing a level on the vertical post, place shims under the base plate as needed to make
vertical post plumb.
Note: Shims not supplied by Belanger, Inc.
3) Repeat leveling process on opposite side.
4) Once stands are level, lag them to the floor using the supplied lag bolts.

LOW SIDE WASHER
16 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL858
Installation
Tunnel Placement
Standard, Standalone (Left-Hand Drive)
Note: The 50” (1.27 m) dimension and the 99”(2.51 m) dimension are measured from the inside
edge of the inside conveyor guide rail to the outside edge of the side-wheel leg.
Note: Wheels shown with wash material installed to indicate operating envelope required to
function properly.
FIGURE 1a
50”
(1.27 m)
68”
(1.73 m)
99”
(2.51 m)