Bellfires Box Gas Panorama 45 Manual

I
Installation and
maintenance manual
Box Gas Panorama 45/45 MF
Serial number:
Production date:

©
© Barbas Bellfires BV
This document or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without the prior written permission of Barbas Bellfires BV. This document could contain technical
inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document
from time to time in the contents thereof.
Contact information
Barbas Bellfires BV
Hallenstraat 17, 5531 AB Bladel, The Netherlands
Phone: [phone]
E-mail: [email protected]
Introduction
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Contents
1 About this document................................................................................ 5
1.1 How to work with this document.................................................................................................. 5
1.2 Warnings and cautions used in this document............................................................................ 5
1.3 Related documentation................................................................................................................5
2 Description............................................................................................... 6
2.1 Intended use................................................................................................................................ 6
2.2 Installation options....................................................................................................................... 6
2.3 Overview of a typical installation..................................................................................................6
2.4 Overview of the appliance............................................................................................................7
2.5 Overview of the burner bed and the pilot light.............................................................................8
2.6 Overview of the ceramic log set...................................................................................................9
2.7 Overview of the control elements...............................................................................................11
2.7.1 Overview of the rear of the gas regulator block.............................................................. 11
2.7.2 Overview of the front of the gas regulator block..............................................................12
2.7.3 Overview of the connections on the gas regulator block.................................................13
2.7.4 Overview of the receiver.................................................................................................14
2.7.5 Overview of the fan/light module.....................................................................................15
3 Safety.....................................................................................................16
3.1 Safety devices on the appliance................................................................................................ 16
3.2 Safety instructions for installation.............................................................................................. 16
3.3 Safety distances to flammable and nonflammable materials.....................................................17
3.4 Safety instructions with regard to the environment....................................................................19
4 Installation..............................................................................................20
4.1 Installation prerequisites............................................................................................................ 20
4.2 Installation procedure.................................................................................................................20
4.2.1 Install the appliance........................................................................................................ 20
4.2.2 Natural stone platform.....................................................................................................21
4.2.3 Horizontally align the appliance...................................................................................... 21
4.2.4 Install the appliance with support frame..........................................................................21
4.2.5 Make the gas connection................................................................................................ 22
4.2.6 Do a check on the gas connections................................................................................ 23
4.2.7 Make the electrical connection........................................................................................23
4.2.8 Connect the concentric flue system................................................................................ 23
4.2.9 Install the flue gas restriction plate..................................................................................23
4.2.10 Remove the baffle plate.................................................................................................. 23
4.3 Prepare the appliance for use....................................................................................................24
4.3.1 Do a check on the operation of the lighting.....................................................................24
4.3.2 Put the ceramic log set on the burner bed...................................................................... 25
4.3.3 Do a final check on the appliance................................................................................... 30
Contents
Box Gas Panorama 45/45
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5
5 Maintenance.......................................................................................... 31
5.1 Annual maintenance.................................................................................................................. 31
5.1.1 Clean the appliance........................................................................................................ 31
5.1.2 Do a check on the appliance...........................................................................................31
5.2 Maintenance procedures........................................................................................................... 32
5.2.1 Remove the glass panes.................................................................................................32
5.2.2 Install the glass panes.....................................................................................................33
5.2.3 Clean the glass............................................................................................................... 35
5.2.4 Replace the ambient light bulb when broken.................................................................. 35
6 Troubleshooting..................................................................................... 36
7 Technical specification...........................................................................37
7.1 Box Gas Panorama 45/45 MF (MagniFire) - GB, IE, ES, IT...................................................... 37
7.2 Diagram electricity and gas........................................................................................................39
7.3 Dimensions Box Gas Panorama 45/45......................................................................................40
7.4 Dimensions Box Gas Panorama 45/45 with Storage module ...................................................41
7.5 Dimensions Box Gas Panorama 45/45 with Support frame ......................................................42
7.6 Dimensions of the restriction plate.............................................................................................42
8 Warranty Terms..................................................................................... 43
9 EU-Declaration of Conformity................................................................ 45
Contents
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1About this document
This document shows the necessary information to do these tasks on the Box Gas
Panorama 45/45 MF:
• Installation
• Maintenance
This document refers to the Box Gas Panorama 45/45 MF as 'the appliance'. This
document is an essential part of your appliance. Read it carefully before you do work on
the appliance. Keep it in a safe place.
The original instructions of the document are in English. All other language versions of
the document are translations of the original instructions. It is not always possible to
provide a detailed illustration of every single item of the equipment. The illustrations in
this document show a typical setup. The illustrations are for instructional use only.
1.1 How to work with this document
1. Make yourself familiar with the structure and content of the document.
2. Read the safety chapter in detail.
3. Make sure that you understand all the instructions.
4. Do the procedures completely and in the given sequence.
1.2 Warnings and cautions used in this document
Warning
If you do not obey these instructions, there is a risk that can cause personal injury or
death.
Caution
If you do not obey these instructions, there is a risk of damage to the equipment or to
property.
Note
A note shows more information.
Symbol Description
Visual sign that there is a hazard
Visual sign that there is a notice
1.3 Related documentation
• Preparation manual
• Installation and maintenance manual
• User manual
About this document
Box Gas Panorama 45/45
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2
2Description
2.1 Intended use
The appliance is intended for use in a completely sealed or mechanically ventilated
house without extra ventilation and/or fume extraction to heat the room wherein it is
installed. Do not use it for other purposes.
The appliance may only be used at a location that meets the requirements for the
installation of the appliance. Refer to the preparation manual.
2.2 Installation options
The appliance is supplied with a MF (MagniFire) double burner.
• The appliance can be installed with a storage module, which will be assembled on the
appliance from the factory.
• The appliance can be installed with a support frame, which is optionally available, to
attach the appliance on a wall.
2.3 Overview of a typical installation
Note:
This is an example of a typical installation with the storage module option and
a wall outlet for the concentric flue, your installation can be different.
Item Description
A Appliance Decorative gas fire that heats the room
B Storage module (option) Decorative module for under the appliance
Description
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Box Gas Panorama 45/45

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Item Description
C Concentric flue system (wall outlet variant) The concentric flue system provides combus-
tion air to the appliance and extracts the flue
gases from the appliance
2.4 Overview of the appliance
The appliance is optionally available with a support frame to attach the appliance against
a wall or optional available with a storage module under the appliance.
Item Description
A Glass (Front and sides) The heat resistant glass keeps the flue gas-
ses inside the appliance and closes the com-
bustion chamber off
B Burner bed Top side of the gas burner and grate
C Pilot light burner Provides a pilot light
D Box (Optional with a storage module) A decorative casing around the combustion
chamber and control unit
E Concentric flue connection The connection to the concentric flue system
that provides combustion air and extracts the
flue gases
F Inlet opening convection air An inlet opening in the front of the appliance
which is connected to the convection casing
G Outlet opening convection air An outlet opening in the front of the appliance
which is connected to the convection casing
H Overpressure door (= glass front) and over-
pressure hatch
Protects the appliance against an overpres-
sure
I Control unit Contains the gas regulator block, receiver and
the light module
Description
Box Gas Panorama 45/45
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Item Description
J Convection casing Collects the heated convection air. The con-
vection air has a natural upward flow and is
extracted by the upper front side openings of
the appliance
K Support frame (optional) For hanging the appliance on a wall
2.5 Overview of the burner bed and the pilot light
Item Description
A Grate Combustion air gets in the combustion cham-
ber through the grate around the main burner
B Main burner (upper part) Supplies the gas for the main upper fire
C Main burner (lower part) Supplies the gas for the main lower fire
D Pilot light outer casing Protective cover for the pilot light
E Pilot light burner Supplies the gas for the pilot light
F Thermocouple Detects if the pilot light is on
G Ignition electrode Supplies a spark to ignite the pilot light
Description
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2.6 Overview of the ceramic log set
No. Ember grate No. Ember grate with pilot opening
2T 3TV
2T
2T
No. 'Fire glass' Dark Amber No. Embers
Description
Box Gas Panorama 45/45
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N
No. Log No. Charcoal
121
225
17 25
No. Wood chip No. Wood chip
705 706
Description
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Box Gas Panorama 45/45

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No. Wood chip No. Wood chip
707
2.7 Overview of the control elements
2.7.1 Overview of the rear of the gas regulator block
B
A
C
D
HG
E F
Item Description
A Inlet pressure tap Point to measure the gas supply pressure
B Outlet pressure tap Point to measure the front burner pressure
C Gas supply connection The connection for the gas supply pipe
D Gas connection for the front burner The connection for the front burner gas pipe
E Adjustment screw for the minimum burner
pressure
sets the minimum burner pressure. The ad-
justment screw is factory set and sealed.
F Gas connection for the gas valve that is con-
nected to the rear burner
The connection for the rear burner gas pipe
G Thermocouple interrupter connection The connection for the thermocouple inter-
rupter
H Pilot light connection The connection to the pilot light gas pipe
Description
Box Gas Panorama 45/45
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2
2.7.2 Overview of the front of the gas regulator block
A B C
DE
Description
A Pilot gas adjustment screw Sets the pilot light gas pressure. The adjust-
ment screw is factory set and sealed.
B Adjustment screw maximum burner pressure Sets the maximum gas pressure for the burn-
er. The adjustment screw is factory set and
sealed.
C Motor-knob Operates the internal main gas valve
D Microswitch Detects the end position of the motor-knob
E 8 wire cable connection Connects the 8-wire cable from the receiver
Description
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2.7.3 Overview of the connections on the gas regulator block
B
A
C
M
D
E
G
F
H
L
K
J
I
Item Description
A Pilot light pipe Supplies gas to the pilot light burner
B Thermocouple Detects if the pilot light is on
C Connector (nut-olive) Ø 4mm Connects the pilot light gas pipe to the gas
regulator block
D Thermocouple interrupter Interrupts the signal of the thermocouple, and
bypasses this signal through the receiver.
When the thermocouple signal is cut off by
the receiver (requested by the remote control)
or when the thermocouple signal is weak or
broken, the gas supply to the pilot light will
stop.
E Connector Connects the gas valve of the rear burner
F Gas pipe rear burner Supplies gas to the rear of the main burner
G Connector (nut-olive) Ø 8mm Connects the rear burner gas line to the gas
valve of the rear burner
H Gas valve of the rear burner Controls the flow of gas to the rear burner
I Control cable of the gas valve of the rear
burner
Connects the valve to the receiver
J Olive Ø 8mm For the gas pipe to the front burner
K Nut Ø 8mm For the gas pipe to the front burner
L Gas supply connection Inlet for the gas supply
M Gas pipe front burner Supplies gas to the front of the main burner
Description
Box Gas Panorama 45/45
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2
2.7.4 Overview of the receiver
Item Description
A Reset button Reset of the receiver
B Connection for an adapter Optionally, a 6 VDC adapter can supply the
receiver and an optional wifi-box with power
C connection for external operating Optionally, a wall switch or domotica system
can be connected
D 8 wire cable connection Sends signals to the gas regulator block
E Thermocouple voltage / current IN (red con-
nection)
Connection to the thermoelectric pilot light
shut-off wire IN
F Thermocouple voltage / current OUT (yellow
connection)
Connection to the thermoelectric pilot light
shut-off wire OUT
G Piezo cable connection Connection for the piezo cable which is con-
nected to the ignition electrode of the pilot
light
H Connection to the gas valve rear burner
(AUX)
Sends a signal if the rear burner must burn
I Battery compartment cover Batteries are not applicable in the receiver for
this appliance. (Power is supplied by the fan/
light module.)
J Connection for a wifi-box (SI) Optionally, a wifi-box can be connected to the
receiver to control the appliance with a smart-
phone or tablet with the Bellfires app
K Connection for the fan/light module (MOD-
ULE)
To control the light function
Description
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2.7.5 Overview of the fan/light module
Item Description
A connection for the power supply Connection for the 230 VAC power cable with
an earthed plug. Connection is also used for
earthing the appliance
B Connection for a convection fan Not applicable for this appliance
C Connection for the ambient lights Powers the ambient light bulbs
D Connection for the receiver To control the light function
Description
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3
3Safety
3.1 Safety devices on the appliance
Name Description
Thermo-electric pilot light shut off Prevents unforseen discharge of gas from the main
burner.
Overpressure door (= glass front) and
overpressure hatch
If an overpressure occurs in the appliance, the glass
front door and the hatch opens for a short duration.
When the door and hatch opens, a loud noise can oc-
cur. If an overpressure occurs, the installer must do a
thorough check on the appliance.
3.2 Safety instructions for installation
Warning:
• The appliance must be positioned and connected as a 'room sealed
system' appliance by a certified and registered gas installation engineer
• Before beginning the installation, check that the details on the rating plate
correspond to the gas type and supply pressure to which the appliance will
be connected.
• Install the appliance in accordance with the following installation
instructions, and the national and the local applicable regulations.
• Because of its weight, the appliance needs to be installed on a sufficiently
strong and stable floor. Refer to chapter
7 for the weight of the appliance.
• Do not put flammable materials in the fireplace.
• Make sure that the area around the fireplace is free of flammable materials
at all times. Refer to chapter
3.3 for the minimum safe distances.
• Do not install the appliance against a flammable rear wall. Refer to chapter
3.3 for minimum clearances between the appliance and the wall.
• Make sure that the burner openings stay clean during installation.
Blockage of the burner openings can lead to a dangerous situation.
• Make sure that the gas regulator block and the piping remain free of
cement or other building material. Otherwise, the gas regulator block or the
piping can start to leak.
• Do not twist the flexible pipes to the gas regulator block. Make sure that
there is no stress on the flexible pipes and the gas regulator block.
• Make sure that you do not damage the pipes.
• Make sure that the compression fittings do not come loose.
• After installation, Make sure that the pipes and compression fittings are
gas tight.
Caution:
• Only use the items that are supplied or described in the preparation
manual and other related documentation.
• Do not use masking tape on the appliance. Masking tape can damage the
finish of the appliance.
Safety
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3.3 Safety distances to flammable and nonflammable materials
Note:
Make sure that flammable materials near the appliance can never reach a
temperature above 85 degrees centigrade.
Box Gas Panorama Box Gas Panorama
Label Minimum distance
to flammable mate-
rials in cm
Remark Minimum distance
to nonflammable
materials in cm
Remark
A 100 80
B50 25
C
10
Minimum distance
to a flammable wall
may be reduced till
5 cm when a non-
flammable insula-
tion plate (12 mm
thick) is placed be-
tween the appli-
ance and rear wall.
The insulation plate
is free standing,
and has the same
size as the full back
of the appliance.
5
D 30 Install a nonflam-
mable hearth (floor
stone) when the
appliance is placed
on a flammable
floor. The height of
the hearth must be
minimal 20 mm.
0
E
10 0
Safety
Box Gas Panorama 45/45
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B
Box Gas Panorama Box Gas Panorama
Label Minimum distance
to flammable mate-
rials in cm
Remark Minimum distance
to nonflammable
materials in cm
Remark
F10 5
Box Gas Panorama with Storage Module Box Gas Panorama with Storage Module
Label Minimum distance
to flammable mate-
rials in cm
Remark Minimum distance
to nonflammable
materials in cm
Remark
A 100 80
B50 25
C
10
Minimum distance
to a flammable wall
may be reduced till
5 cm when a non-
flammable insula-
tion plate (12 mm
thick) is placed be-
tween the appli-
ance and rear wall.
The insulation plate
is free standing,
and has the same
size as the full back
of the appliance.
5
D Not applicable Not applicable
E Not applicable Not applicable
F10 5
G10 10
Safety
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Box Gas Panorama with Support Frame Box Gas Panorama with Support Frame
Label Minimum distance
to flammable mate-
rials in cm
Remark Minimum distance
to nonflammable
materials in cm
Remark
A 100 80
B50 25
C
Not allowed
Do not install
against a flamma-
ble wall. 0
Support frame can
be attached directly
against a non flam-
mable wall
D Not applicable Not applicable
E Not applicable Not applicable
F10 5
G10 10
3.4 Safety instructions with regard to the environment
• Dispose of the packing materials in an environmentally friendly way.
• Dispose of batteries as chemical waste.
• Dispose of ceramic heat-resistant glass as household waste. Do not dispose of
ceramic heat-resistant glass in a glass recycling container.
• Dispose of an obsolete appliance according to instructions of the authorities or the
fitter.
• Obey the local regulations.
Safety
Box Gas Panorama 45/45
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4
4Installation
4.1 Installation prerequisites
1. Make sure that the location agrees with the requirements. Refer to the preparation
manual.
2. Make sure that the details of the rating plate of the appliance agree with the gas type
and gas pressure of the gas supply.
4.2 Installation procedure
Note:
The appliance is factory set to the correct nominal heat input. The pilot light is
set to the correct level of gas consumption.
• Do all the procedures in this section. Optional procedures are indicated with
(optional).
4.2.1 Install the appliance
1. Install the appliance. Make sure that the distance C is alright. Refer to
3.3 .
2. Place a nonflammable hearth (floor stone) under the appliance when necessary.
Refer to
3.3 .
3. Situate the appliance in such a way that the concentric flue outlet connection is
precisely in line with the concentric flue pipe to the ceiling or wall.
4. Put a nonflammable insulation plate between the appliance and the rear wall when
necessary. Refer to
3.3 .
Installation
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Box Gas Panorama 45/45