Bellfires SMART BELL 90-80 PF Guide

INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
SMART BELL
90 - 80 PF
Gas fire with closed combustion system
This document is an essential part of your gas fire. Read it carefully before
installation and use of the gas fire and keep it in a safe place!
Bellfires wishes you many cosy evenings with your new Bellfires gas fire
Serial number:
Production date:

3
Bellfires English
Installation instructions
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM:
Smart Bell 90 - 80 PF (Premium Fire) (SB 90-80 PF)

4
Bellfires English
Installation instructions
IMPORTANT
These Installation Instructions form part of the documentation pack supplied
with the appliance.
The complete documentation, necessary for the installation of the appliance,
consists of:
1. INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
2. AVAILABLE COMPONENTS CONCENTRIC FLUE-SYSTEMS FOR
BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM
3. INSTRUCTIONS FOR USE &
MANUAL DAILY MAINTENANCE

5
Bellfires English
Installation instructions
CONTENTS
Page
1. INSTALLATION INSTRUCTIONS .............................................................. 7
2. INSTALLATION .......................................................................
.......... . ... ..... 23
3. MAINTENANCE .....................................................................
................... . 47
4. FAULTS ...................................................
................................. ... . ... .......... . 49
5. DISMANTLING / ASSEMBLING OF THE GLASS
. .................... . .. ... ....... ... 50
6. DIAGRAM ELECTRICITY AND GAS ........................ ........................ ......... 53
7. DIMENSIONS ......................................................
.............................. .... .... . 54
8. TECHNICAL DETAILS/REGULATIONS .....................................
.. .. ... ......... 60
9. REPLACEMENT PARTS LIST .........................................
.......... .. ... .. . ........ 62
10. DISPOSAL OF PACKAGING AND APPLIANCE .........
...................... ... ..... . 65
The installation must only be carried out by a
“Gas Safe Register” registered installation engineer.
IMPORTANT

6
Bellfires English
Installation instructions

7
Bellfires English
Installation instructions
1 INSTALLATION INSTRUCTIONS
1.1 GENERAL
The gas !re must be positioned and connected as a “room sealed system” (balance
"ue) appliance by a “Gas Safe Register” registered gas installation engineer in
accordance with the following installation instructions, nationally and locally applicable
regulations (see “Technical Details / Regulations” at the rear of this manual). If you have
any queries regarding the installation, please consult your local gas company.
Important: Before beginning the installation, check that the details on the
rating plate correspond to the gas type and pressure to which
the appliance will be connected.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the
correct level of consumption.
The appliance will be delivered from the factory with a Ø100 mm - Ø150 mm concentric
connection for extracting the "ue gases and supply of combustion air.
It is possible to install the gas !re with either a wall or roof outlet.
The roof connection must be carried out using the concentric "ue system Ø100 mm -
Ø150 mm. The fumes are exhausted naturally to the outside environment through the
inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm
and Ø150 mm pipes.
The gas !re can be installed in a completely sealed or mechanically ventilated house
without extra ventilation and/or fume extraction.
The gas !re can be installed as an insertion into an existing open !replace or as
a built-in appliance in a new !replace.
In order to prevent the fireplace heating up excessively, it must be properly
ventilated by installing vents at the top and bottom of the !replace.
The appliance is equipped with a convection casing. This brings the heated air into
the room. Optionally, the appliance can be equipped with a convection fan for faster
dissemination of this hot air.
If an existing chimney is to be used, please consult your installer !rst. If the chimney
was previously used for a wood or coal !re, then it should be cleaned by an expert.

8
Bellfires English
Installation instructions
1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM
• Bellfires - Muelink & Grol system
• Poujoulat - DUOGAS system
• Ontop - Metaloterm US system
• Jeremias/STB - H-Twin system (STB = Chimney-Technics
Brummen NL)
• Jeremias - TWIN-GAS system
The gas !re, in combination with the concentric "ue system [Ø100 mm - Ø150 mm]
(rigid and/or "exible)
for the brand types mentioned above, has been approved in
accordance with the European CE-norm for gas appliances and may therefore be used
only with these systems.
The permitted components for these systems are listed in instructions enclosed:
AVAILABLE COMPONENTS CONCENTRIC FLUE-SYSTEMS FOR BELLFIRES GAS
FIRES WITH CLOSED COMBUSTION SYSTEM. The guarantee on the
appliance lapses if it is installed, fully or partially, with other components or a different
"ue system.
The concentric "ue [Ø100 mm - Ø150 mm] systems can be used with either a
newly-built or existing chimney.
N.B. If any part is missing, please contact your dealer.
1.3 INVENTARIS
Set documentation - Installation instructions & Manual for maintenance
- Instructions for Concentric Components
- Instructions for use & Manual daily maintenance
Attributes - Ceramic log set
- Hook (for opening the frame and the glass)
- Fire glass “Black”
- Fire glass “Dark Amber”
- Embers
- Decorative ash

9
Bellfires English
Installation instructions
1.4 OPTIONS AND ACCESSORIES
The following options and accessories can be supplied by your dealer:
Part no Accessorie
329874 Set carrying brackets (2 pieces)
302278 Adapter flue gas connection
Ø100 mm for stainless steel flex.
302279 Adapter combustion air connection Ø150 mm for stainless steel flex.
3........ Bellfires (M&G) concentric flue system(*)
3........ Poujoulat (DUOGAS) concentric flue system(*)
3........ Ontop (Metaloterm US) concentric flue system(*)
3....... Jeremias/STB - H-TWIN concentric flue system(*)
3....... Jeremias - TWIN-GAS concentric flue system(*)
(*) Please refer to the instructions enclosed:
CONCENTRIC COMPONENTS SUITABLE
FOR THE INSTALLATION OF A BELLFIRES
GAS FIRE WITH CLOSED COMBUSTION
Part no Option
311967 Mantle iron L = 1250 mm
343561 Built-in Frame (3-sided)
343559 Built-in Frame 4 cm deepened
343562 Classic Frame 35 mm
343560 Classic Frame 52 mm
343563 Classic Frame 70 mm
343548 Black mirror rear wall
343571 Steel panel rear wall
343892 Fan set Smart Bell 90-80:
Set, consisting a convection fan (230VAC/39W),
cable, assembly material and convection cover.

10
Bellfires English
Installation instructions
1.5 PREPARATION FOR INSTALLATION
The following preparation must be carried out before the gas !re can be installed.
1.5.1 Instructions for positioning the outlet
1.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
Figure 1: Roof-mounted outlet
This must be positioned at least 0.5 m from the roof edge;
the apex of the roof can be disregarded.
Wall-mounted outlet:
Figure 2: Wall-mounted outlet
This must be positioned at least 0.5 m from:
• the corner of the building.
• the roof overhang, the rain gutter.
• balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
>0.5 m
>0.5 m

11
Bellfires English
Installation instructions
1.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed “distances” in this section are no more than
guidelines.
For the exact minimum “distances”, please consult your
national and local directives.
“Distance” = minimum distance required for positioning of the outlet to avoid
adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply flows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet
or a bathroom.
Roof-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At the same roof level. >3 m (*)
At a different roof level. >1 m (*)
At a lower positioned wall. >1 m
At a higher sloping surface. >3 m (**)
(*) If the required distance cannot be achieved, the outlet position rules take
precedence.
(**) If the required distance cannot be achieved, the position of the outlet must
be at least 1 m above the highest facade/roof.

12
Bellfires English
Installation instructions
Wall-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At walls in buildings with staggered Not permitted if A, B, or C are located
heights. above the outlet.
On a wall - general. (*) Above the outlet: >2 m
Below the outlet: >0.75 m
Left and right of the outlet: >0.75 m
At <1 m from the roof overhang. >2 m
Beneath balconies, walkways etc. >2 m from the underside of the
protruding balcony or walkway.
Beneath balconies, walkways >2 m
etc. where the outlet extends to
the front.
To the garden or on the terrace. >2 m to the outside space. (**)
With respect to a facing wall. >2 m (if the distance from the facing
wall is less, the criteria detailed for
“On a wall - general” apply).
Enquire at your local gas company for the regulations relating to outlets
positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*) These minimum distances do not apply if there is an obstruction
between the outlet and A, B and C that protrudes at least 0.5 m from
the wall and has a length exceeding the distance.
(**) This distance is not required if the outlet is situated at least 1 m
higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at
a height of less than 2 m, it must be !tted with an effective protector. The mesh size of
the guard must not affect the correct operation of the appliance.

13
Bellfires English
Installation instructions
Figure 3: Application universal wall/floor support Ø150 mm
1.6 GENERAL SERVICES
1.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following
concentric flue system configurations.
Important: Due to the high temperature of the outer walls
(approx. 150°C), no flammable materials may be located
or used in the vicinity of the flue system.
The complete flue system, must therefore be sleeved
with a heat resistant material after assembly.
Ventilate the covered concentric flue by fitting a
grid near the floor and ceiling (on each floor).
Do not insulate the concentric flue.
Use the universal wall/floor support Ø150 mm
to attach the covering of the concentric flue system
[Ø100 mm - Ø150 mm], see 1.6.2, drawing number 36.
Use as a wall support Use as a floor support
36
36

14
Bellfires English
Installation instructions
Assemble restriction plate:
Appliance: Distance Y Concentric connection on
(min.-max.) appliance is Ø100-Ø150 mm
2.0 - 4.0 m Width: B = 30 mm
Smart Bell 90-80
4.0 - 12.0 m Width: B = 40 mm
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
18
10, 11, 12, 13
1
4
Y
28
16
17
16
24
23
24
23
Appliance: Concentric flue connection Ø100-Ø150 mm
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2

15
Bellfires English
Installation instructions
16
23
Y2
X
10, 11, 12, 13
14, 15
Y1
4
1
28
23
23
17
24
Figure 5: Vertical roof-mounted outlet with bend
(*) : (Y1+ Y2) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1(*) Distance X (*) Distance Y1+ Y2(*) Concentric connection on
(min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm
Smart Bell 90-80 1.0 - 11.0 m 0 - 3.0 m 1.5 - 11.0 m -

16
Bellfires English
Installation instructions
1
4
28
32
18
23
25
26
29
7
5
29
30
10, 11, 12, 13
Y
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Appliance: Concentric flue connection Ø100-Ø150 mm
Item descriptions:
see 1.6.2
Figure 6: Vertical chimney outlet using an existing lined chimney
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
Assemble restriction plate:
Appliance: Distance Y Concentric connection on
(min.-max.) appliance is Ø100-Ø150 mm
2.0 - 4.0 m Width: B = 30 mm
Smart Bell 90-80
4.0 - 12.0 m Width: B = 40 mm

17
Bellfires English
Installation instructions
Y2
Y1
10, 11, 12, 13
> 45°
X
Y3
32
18
30
29
5
7
29
26
25
23 28
4
1
(*) : (Y1+ Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45°
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
Assemble restriction plate:
Appliance: Distance Y1(*) Distance X (*) Distance Y1+ Y2+ Y3(*) Concentric connection on
(min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm
Smart Bell 90-80 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m -

18
Bellfires English
Installation instructions
Y
7
6
8
1832
31
29
30
29
26
29
27
28
29
4
1
Assemble restriction plate:
Appliance: Distance Y Concentric connection on
(min.-max.) appliance is Ø100-Ø150 mm
2.0 - 4.0 m Width: B = 30 mm
Smart Bell 90-80
4.0 - 12.0 m Width: B = 40 mm
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Figure 8: Vertical chimney outlet using an existing unsound lined
chimney or when no chimney liners are present
(Flexible Ø100 mm / Ø150 mm)

19
Bellfires English
Installation instructions
Y3
Y2
Y1
X
> 45°
6
8
7
31
29
32
18
30
29
26
29
27
28
29
4
1
(*) : (Y1+ Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Figure 9: Vertical chimney outlet using an existing unsound lined
chimney or when the chimney is unlined; with a bend >45o
(Flexible Ø100 mm / Ø150 mm)
Assemble restriction plate:
Appliance: Distance Y1(*) Distance X (*) Distance Y1+ Y2+ Y3(*) Concentric connection on
(min.-max.) (min.-max.) (min.-max.) appliance is Ø100-Ø150 mm
Smart Bell 90-80 1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m -

20
Bellfires English
Installation instructions
Wall
Termination
Position
4
28
1
Y
X19
14
10, 11, 13
0,16 m
Figure 10: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Appliance: Concentric flue connection Ø100-Ø150 mm
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection on
(min.-max.) (min.-max.) appliance is Ø100-Ø150 mm
Smart Bell 90-80 1.0 - 2.0 m 0 - 1.6 m -