Benelli LEONCINO 800 User manual

BJ750-6 USER’S MANUAL

LEONCINO 800 2
CONTENTS
CONTENTS ...........................................................................................................................................................................................................
Special Reminding ...........................................................................................................................................................................................
Preface ..................................................................................................................................................................................................................
Safety Notes ........................................................................................................................................................................................................
Safety Driving Rules ...................................................................................................................................................................................
Protection Clothes .....................................................................................................................................................................................
Serial Number ....................................................................................................................................................................................................
Location of Parts ...............................................................................................................................................................................................
Meter & Indicator ........................................................................................................................................................................................
Primary Parts ......................................................................................................................................................................................................
Key switch ......................................................................................................................................................................................................
Left Handle ....................................................................................................................................................................................................
Right Handle .................................................................................................................................................................................................
Fuel Tank ........................................................................................................................................................................................................
Rear Shock Absorber ..................................................................................................................................................................................
Rear Brake Pedal ..........................................................................................................................................................................................
256778
9
10
12
15
15
16
17
19
20
21

CONTENTS
3LEONCINO 800
Shift Pedal ...................................................................................................................................................................................................
Tool Bag .......................................................................................................................................................................................................
Notice of Use of Fuel and Engine Oil ......................................................................................................................................................
Running In .......................................................................................................................................................................................................
Inspection before Driving...........................................................................................................................................................................
Coolant........................................................................................................................................................................................................
How to start the engine ........................................................................................................................................................................
Smooth launching ..................................................................................................................................................................................
To change gear ........................................................................................................................................................................................
Inspection& Maintenance ..........................................................................................................................................................................
Maintenance Schedule .........................................................................................................................................................................
Oil Level & Oil Change ...........................................................................................................................................................................
Spark plug ..................................................................................................................................................................................................
Catalytic Converter...................................................................................................................................................................................
Battery ..........................................................................................................................................................................................................
Throttle Cable Adjustment ...................................................................................................................................................................
Clutch Adjustment ...................................................................................................................................................................................
Chain Adjustment ....................................................................................................................................................................................
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23
23
25
27
28
28
30
30
33
34
34
35
38
39
39

CONTENTS
4
LEONCINO 800
Brake ...............................................................................................................................................................................................................
Maintenance of Air Filter..........................................................................................................................................................................
Bulb Replacement ......................................................................................................................................................................................
Fuse Replacement ......................................................................................................................................................................................
Lubrication points ......................................................................................................................................................................................
Adjustment of Valve Clearance .............................................................................................................................................................
Tire ...................................................................................................................................................................................................................
Storage Guideline .............................................................................................................................................................................................
Specication & Technical Parameter .........................................................................................................................................................
41
43
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45
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49

SPECIAL REMINDING
5LEONCINO 800
Warning: The motorcycle must be equipped with the qualied fuse for a safe driving, any other unqualied
specications of fuses are not allowed to use, especially the electric wires which would result severe damages to
other parts, even re accidents.
Location of fuse: beside the battery.
Burnt fuse is usually caused by the internal circuit fault of the motorcycle. Simply estimate the whole situation of
the motorcycle before changing the spare fuse and if the fuse still burn after changing, send the motorcycle to the
maintenance service center as soon as possible. It can only be driven after the fault is resolved.
Notes:
Before changing the fuse, switch the key to " " in case of short circuit;
* Make sure the contact point of fuse is not broken while changing the fuse, which would result bad contact, parts
damage, and even re.
No reconguration: Do not recongure the motorcycle or change the places of the parts and accessories at will,
which would have a strong impact on the stability and safety of the motorcycle, probably operation faults. All the
recongurations of the electric system, emission control system, canister and any other systems or parts are against
the driving safety and other relative trac administration regulations. And all the quality problems and
consequences resulted by the user's reconguration or changing of the parts without authorizations would be
taken by the user himself. The user shall obey the specic regulations and rules of the trac administrative
department.

PREFACE
6
LEONCINO 800
Notes
Running in of Motorcycle
The very beginning 1,000km driving-way of the motorcycle is the most important part of its service life.
If the running in is carried normally, a longest service life can be assured and the performances of the new
motorcycle can be fully fullled.
PREFACE
Thanks for choosing Benelli motorcycle, which is combined with international advanced technologies and would
bring you happy and safe driving experience.
Please fully understand the rules and requirements stated in this manual.
This instruction manual covers the maintenance procedures, which would ensure the maximum performances
and highest durability of your motorcycle if appropriately operated.
Our company is equipped with professional technical maintenance personnel and department, which is able to
provide you with high quality technical maintenance services. We make great eorts to develop the products
quality and performances so that the appearances and structures can be improved and may have dierence than
the data in this manual. The picture information here is only for reference, subject to our products.
Please carefully read this manual and stand by the key rules. The words of "Alarm", "Caution" and "Note" are used
here to indicate the importance degrees, please make sure that you have fully understand the meanings as
following:

7LEONCINO 800
Alarm------------ This is for the important procedures that may endanger safety of the driver and would bring
injuries if ignored.
Caution------------ This is for the relative operation specications of the motorcycle in case of damages to the
motorcycle.
Note------------ This is for the maintenance
This instruction manual is a daily care issues document of this motorcycle, which should be together transferred
to a second owner if this motorcycle is to be transferred.
SAFETY NOTES
Alarm:
For the safety purpose, the driver should be specically careful with understanding on the safety notes
before driving.
1. Have a complete inspection before starting the engine so as to prevent possible accidents or damages of parts.
2. Many accidents happen due to inexperienced driver. Make sure the driver is qualied before driving the
motorcycle. Never give it to any people without a driving license.
3. Most of the crashes between cars and motorcycles are caused by the car drivers' "not seeing" the motorcycle
drivers. In order to avoid accidents, the driver shall expose himself/herself by:
Wearing bright colored and reective clothes;
Don't drive into the invisible corner of rear-view mirror of the other car drivers.
SAFETY NOTES

8
LEONCINO 800
4. The driver shall obey the national and local laws and rules.
Speeding is one of the key reasons of the accidents. So keep the speed in the limit stated.
Use signals lights before turning or braking/accelerating to prevent accidents
5. In the driving, the driver should hold the handles and keep both feet on the pedals and the passenger should
grab somewhere on the vehicle or the driver with feet on the passenger pedals.
6. Any reconguration or disassembly of the parts is illegal, which would aect the safety driving and
maintenance.
7. The after-market accessories shall not aect the safety driving and operation performances of the motorcycle.
Overloading of the electrical systems would result dangers to the vehicle.
8. Do not operate the engine within conned space as the exhaust gas would cause damage to the body.
SAFETY NOTES
1. Fatal accidents of motorcycle drivers are mostly caused by head injuries. For the purpose of personal safety, the
driver should wear a safety helmet, and also motorcycle boots, gloves and protection clothes. The passenger shall
also wear the same.
2. The exhaust pipe will be very hot during driving and the heat will last after turning o the engine. Never touch
the muer and wear those clothes that can totally cover the legs.
3. Don't wear those loose clothes that may interfere with the control levers, pedals or wheels.
PROTECTION CLOTHES

9LEONCINO 800
Vehicle identication number (VIN) and the serial number are used for the registration of the motorcycle, which
can also make sure that the dealer would provide you better services involving accessories purchasing or other
services.
Record the numbers for the possible use in the future.
Vehicle identication number (VIN) is printed on the right side of the head tube.
The engine number is printed on lower part of the right case of engine crank case
Please write down the numbers for your reference.
SERIAL NUMBER
VIN:
Engine Number:

10
LEONCINO 800
LOCATION OF PARTS
1 Clutch lever
2 Left handle switch
3 Meter
4 Right handle switch
7 Meter function switch
8 Meter function switch
5 Front brake lever
6 Throttle grip
Rear shock absorber
Rear brake pedal
Shift pedal
12 Side stand
9
10
11
13 Fuel tank
Left view
Right view
On-Road Version
6
N
1274
85
3
9
10
13
11 12

LEONCINO 800
11
LOCATION OF PARTS
1 Clutch lever
2 Left handle switch
3 Meter
4 Right handle switch
7 Meter function switch
8 Meter function switch
5 Front brake lever
6 Throttle grip
Rear shock absorber
Rear brake pedal
Shift pedal
12 Side stand
9
10
11
13 Fuel tank
Left view
Right view
Off-Road Version
6
N
1274
85
3
9
10
13
11 12

LEONCINO 800 12
LOCATION OF PARTS
Meter & Indicator
N
1
14
94 3 2
13
11
5
8
10
612
15
7
16
17
18

LEONCINO 800
13
LOCATION OF PARTS
1.TURNING INDICATOR
The indication lamps would ash with the turning signals.
2.TURNING INDICATOR
The indication lamps would ash with the turning signals.
3. HIGH BEAM INDICATOR LAMP
When the high beam lamp of the headlamp turns on, the
high beam indicator lamp would be on.
4. NEUTRAL INDICATOR LAMP
When the transmission is in the neutral, the indicator lamp
would be on.
5. WATER TEMPERATURE WARNING LAMP
It should stop to check the water tank if the WARNING LAMP
is light .
6. ODOMETER
Odometer records the total mileage driven.
7. WATER TEMPERATURE INDICATOR
This indicator indicates the temperature of cooling liquid.
When the pointer is in between C and H, the temperature is
normal. It should stop to check the water tank if the pointer is
higher than H level.
8. GEAR INDICATOR LAMP
Numbers on the meter indicate the gear positions of the
vehicle including 1, 2, 3, 4 ,5,and6.
9. TACHOMETER
Tachometer indicates the revolution per minute of
engine.
10.SPEEDOMETER
Speedometer shows the running speed, kilometers/hour.
11.ENGINE OIL PRESSURE WARNING LAMP
When this indicator light up, that means the bike has the
risk of insucient lubrication and should be
checked/repaired immediately.
12. TRIP METER
Trip meter can be reset,which records the mileages driven
in a specic period. Short press the button "UP KEY" to
switch between trip A and trip B. Long press the button
"DOWN KEY" for 3s to reset the "Trip" mileage.
13. FUEL LEVEL WARNING LAMP
It indicates the fuel is less than 15% of total capacity in the
fuel tank.
14. CLOCK
It shows the time.

LEONCINO 800 14
LOCATION OF PARTS
15.ENGINE CONTROL SYSTEM TROUBLE INDI-
CATOR
Return to authorized dealer if this indicator is activated
during riding.
16. FUEL LEVEL INDICATOR
It indicates the fuel level in the fuel tank.
17. ABS INDICATOR LIGHT
1. ABS failure -- If any type of ABS failure is detected and
stored, ABS indicator light is lit and stays on after repaired,
then ABS indicator light will be unlit after the next Power
switch ON/OFF and when vehicle speed exceeds 5km/h.
2. ABS is under OFF mode --ABS indicator light Blink 1
time/1.27s(Slow Blink)
3. When press the the ABS switch within 3s ~30s --ABS
indicator light Blink 1 time/0.32s(Quick Blink)
4. ABS is under ON mode -- When keyswitch turned on,
the ABS indicator lamp lit and stays activated, until the
motorcycle drive o,
reaching about 3~5KM/H will the ABS indicator lamp be
unlit.
Normally the ABS indicator light comes on
when the ignition switch is turned on and goes
o shortly after the vehicle starts moving. If the
indicator light shows any of the following, a
fault or faults may have occurred in the ABS.
You should have the vehicle checked by an au-
thorized Benelli dealer.
a.The light does not come on when the ignition switch
is turned on.
b.The light remains lit after the vehicle moving over
5km/h.
Remember that the ABS does not function when the
indicator light is on, but if only the ABS system fails
(without any other malfunctions in mechanical parts, for
example, brake hoses, master cylinders, brake calipers),
the conventional brake system should still work
normally.
18. WARNING LAMP
This indicator will light if the vehicle fails.

LEONCINO 800
15
PRIMARY PARTS
Note：
Do not turn your key to lock the vehicle while driving which is not necessary and is also apt to cause accident.
Press the key in a proper force.
P
U
S
H
KEY SWITCH
“ ”（On) position: The circuits are on
“ ” Position: turn left to the maximum, press the key to the position
of “ ”. Take out the key. In this condition, the vehicle has been locked.
If you want to unlock the vehicle, insert the key and turn clockwise.
“ ”（O) position: All the circuits are o.

LEONCINO 800 16
1. HORN BUTTON
Press down the button to activate the horn.
2. UP KEY
When adjust the functions on the meter, you can use this key to select up.
3. HAZARD BUTTON
Press down the button, the four direction signal lamps would ash
to warn for emergency situation. Press again to turn o.
4. HIGH & LOW BEAM SWITCH
Turn the switch to " " position, the high beam of headlamp turn on and
the indicator lamp on the meter would also turn on; turn the switch to " "
position, the low beam of headlamp turn on.
5. ENTER BUTTON
Press the button to enter the meter function menu.
6. DIRECTION INDICATOR LAMP SWITCH
Turn the switch to " " position, the left direction signal lamp ashes;
turn the switch to " " position, the right direction signal lamp ashes.
And the indicator lamps would turn on accordingly.
PRIMARY PARTS
LEFT HANDLE
4
3
5
6
2
1

LEONCINO 800
17
1. ENGINE STOP SWITCH
When the switch is on " " position and the power is on, the engine
runs. When the switch is on " " position and the power is o, the engine
will not run.
2. BACK BUTTON
When in the mode of adjusting functions on the meter, press down this
button to return to the previous layer or exit the menu.
3. LIGHT SWITCH
Turn switch to position of " " to light up the front lamp; Turn
to " " to light up meter lamp, city light and tail lamp; turn to "●"
for daytime driving.
4. ELECTRIC STARTER BUTTON
Pull the clutch lever or put in Neutral gear and press the button to run the
electric motor and start the engine.
5. DOWN KEY
When adjust the functions on the meter, you can use this key to select
down.
PRIMARY PARTS
RIGHT HANDLE
1
2
3
5
4

LEONCINO 800 18
PRIMARY PARTS
Meter Functional Operation
DISPLAY SETTING
Mileage Setting
Clock Setting
Trouble Code
Backlight Setting
Theme Setting
Language Choice
Version Information
Following items can be set.
1 MILEAGE SETTING
There are ve items in the mileage setting.
Press the “UP” and “DOWN” key to select, press the button
“ENTER” to conrm. When you want to resect the trip
meter, press the button “ENTER” . Press the button“ ”to
exit.
2 CLOCK SETTING
When enter the clock setting interface, press the up and
down key to adjust the rst digit, press the button “ENTER”
to conrm, and then adjust the second digit. Press the
button “ ” to exit when the settings are complete.
3 TROUBLE CODE
You can see the trouble code here.
4 BACKLIGHT SETTING
There are two modes for the backlight setting, automatic
mode and manual mode. When in manual mode, you can
adjust the brightness to one of ve levels.
5 THEME SETTING
There are two modes for the theme setting, automatic
mode and manual mode. When in manual mode, you can
choose daytime mode or night mode.
6 LANGUAGE CHOICE
Choose the language as you want.
7 VERSION INFORMATION
You can see the version information here.

LEONCINO 800
19
PRIMARY PARTS
FUEL TANK
The capacity of fuel tank (including reserve) is about 15L.
To open fuel tank cap, please insert the key and turn it clockwise and open the cover. To close the fuel tank, please
recap and then press it. Take away the key when you hear the sound of locking.
Avoid lling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated.
E5 E10
12
1.Gasoline containing up to 5% ethanol by volume.
2.Gasoline containing up to 10% ethanol by volume.
Use fuel identied by either of the above symbols.
Alarm：
Gasoline is extremely ammable and can be explosive under certain conditions, creating the potential for serious
burns. Turn the ignition switch o. Do not smoke. Make sure the area is well ventilated and free from any source of
ame or sparks; this includes any appliance with a pilot light. Never ll the tank completely to the top.
If the tank is lled completely to the top, heat may cause the fuel to expand and overow through the vents in the
tank cap. After refueling, make sure the tank cap is closed securely. If gasoline is spilled on the fuel tank, wipe it o
immediately.

LEONCINO 800 20
PRIMARY PARTS
REAR SHOCK ABSORBER
The motorcycle is equipped with one rear shock absorber.
Spring pre-load adjustment.
The rear shock absorber is equipped with adjustment ring nuts for preload
adjustment. Adjust the spring preload as the picture
Note：
Never ll the tank so the fuel level rises into the ller neck. If the tank is
overlled, heat may cause the fuel to expand and ow into the Evapora-
tive Emission Control System resulting in hard starting, engine hesitation
and non-compliance with the emission regulation. Fill the fuel tank to
the bottom of the ller neck as shown.
1
2
3
1. Fuel tank ller neck (if equipped)
2. Bottom of ller neck (maximum fuel level)
3. Top level