Benelli RFS150i User manual

RFS150i

WARNING
!
TIP
WARNING
!
Please read this manual carefully and completely
before operating this vehicle.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
indicates a hazardous situa-
tion which, if not avoided,
could result in death or seri-
ous injury.
indicates special precautions
thatmust be taken to avoid
damage tothe vehicle or other
property.
provides key information to
make procedures easier or
clearer.
Welcome to the world of motorcycling!
As the owner, you are benefiting from the vast experi-
ence and newest technology regarding the design
and manufacture of high-quality products, which have
earned us a reputation for dependability.
Please take the time to read this manual thoroughly,
so as to enjoy all advantages of your vehicle. The
Owner’s Manual does not only instruct you in how to
operate, inspect and maintain your vehicle, but also in
how to safeguard yourself and others from trouble
and injury.
In addition, the many tips given in this manual will
help keep your vehicle in the best possible condition.
If you have any further questions, do not hesitate to
contact our dealer.
Our team wishes you many safe and pleasant rides.
So, remember to put safety first!
Our company continually seeks advance in product
design and quality. Therefore, while this manual
contains the most current product information
available at the time of printing, there may be minor
discrepancies between your vehicle and this manual.
If there is any question concerning this manual,
please consult our dealer.
INTRODUCTION
IMPORTANT MANUAL
INFORMATION
NOTICE
1

2
INTRODUCTION
Safety information
●Safe-riding
●Further safe-riding points
DESCRIPTION
●Left view
●Right view
●Controls and instruments
CONSUMER INFORMATION
●VIN
INSTRUMENT AND CONTROL
FUNCTIONS
●Main switch/steering lock
●Meter & Indicator
●Handlebar
●Fuel tank
●Rear shock absorber
●Rear brake pedal
●Gearshift
PRE-OPERATION CHECKS
OPERATION AND IMPORTANT
RIDING POINTS
●Starting the engine
●Acceleration and deceleration
●Braking
1
3
3
5
6
6
6
7
7
7
7
7
7
8
9
11
11
12
12
12
14
14
15
15
●Engine break-in
●Parking
PERIODIC MAINTENANCE AND
ADJUSTMENT
●Periodic maintenance chart
●Checking the spark plug
●Engine oil
●Valve clearance
●Air filter
●Checking the throttle cable free play
●Check the drum
●Checking the brake pads
●Checking the front brake lever and
rear brake pedal free play
●Checking the clutch free play
●Checking the brake fluid level
●Checking the brake shoes
●Battery
●Replacing the fuses and bulbs
TIRE
STORAGE
SPECIFICATIONS
15
16
16
17
19
19
21
21
21
22
22
23
23
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24
24
25
26
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Be a Responsible Owner
As the vehicle's owner, you are responsible for the
safe and proper operation of your vehicle.
The safe use and operation are dependent upon the
use of proper riding techniques as well as the exper-
tise of the operator. Everyoperator should know the
following requirements before riding this vehicle.
He or she should:
●Obtain thorough instructionsfrom a competent
source on all aspects of vehicle operation.
●Observe the warnings and maintenance require-
ments in this Owner’s Manual.
●Obtain qualified training in safe and proper riding
techniques.
●Obtain professional technical service asindicated
in this Owner´s Manual and/or when made neces-
sary by mechanical conditions.
Safe Riding
Perform the pre-operation checks each time you
use the vehicle to make sure it is in safe operating
condition. Failure to inspect or maintain the vehicle
properlyincreases the possibility of an accident or
equipment damage. See the page for a list of pre-op-
eration checks.
SAFETY INFORMATION ●This vehicle is designed to carry the operator and
a passenger.
●The failure of motorists to detect and recognize
vehicles in traffic is the predominating cause of
automobile/vehicle accidents. Manyaccidentshave
been caused by an automobile driver who did not
see the vehicle. Making yourself prominent appears
to be very effective in reducing the chance of this
type of accident. Therefore:
•Wear a brightly colored jacket.
•Use extra caution when you are approaching
and passing through intersections, since intersec-
tions are the most likely places for vehicle accidents
to occur.
•Ride where other motorists can see you. Avoid
riding in another motorist’s blind spot
●Manyaccidents involve inexperienced operators.
In fact, many operators who have been involved in
accidents do not even have a current driver´s
license.
•Make sure that you are qualified and that you only
lend your vehicle to other qualified operators.
•Know your skills and limits.
Staying within your limits may help you to avoid an
accident.
•We recommend that you practice riding your vehi-
cle where there is no traffic until you have become
3

4
thoroughly familiar with the vehicle and all of its con-
trols.
●Many accidents have been caused by error of the
vehicle operator. A typical error made by the operator
is veering wide on a turn due to excessive speed or
under- cornering (insufficient lean angle for the
speed).
•Always obey the speed limit and never travel faster
than legal speed limit.
•Always signal before turning or changing lanes.
Make sure that other motorists can see you.
●The posture of the operator and passenger is
important for proper control.
•The operator should keep both hands on the han-
dlebar and both feet on the operator footrests during
operation to maintain control of the vehicle.
•The passenger should always hold onto the opera-
tor, the seat strap or grab bar, if equipped, with both
hands and keep both feet on the passenger foot-
rests. Nevercarry a passengerunless he orshe can
firmly place both feet on the passenger footrests.
●Never ride under the influence of alcohol or other
drugs.
●This vehicle is designed for on-road use only. It is
not suitable for off-road use.
Protective apparel
The majority of fatalities from vehicle accidents are
the result of head injuries. The use of a safety helmet
is the most critical factor in the prevention or reduc-
tion of head injuries.
●Always wear an approved helmet.
●Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an
impairment of vision that could delay seeing a
hazard.
●The use of a jacket, substantial shoes, trousers,
gloves, etc., is effective in preventing or reducing
abrasions or lacerations.
●Never wear loose-fitting clothes, otherwise they
could catch on the control levers or wheels and
cause injury or an accident.
●Always wear protective clothing that covers your
legs, ankles, and feet. The engine or exhaust sys-
tem become very hot during or after operation and
can cause burns.
●A passenger should also observe the above pre-
cautions.
Avoid Carbon Monoxide Poisoning.
All engineexhaust contains carbonmonoxide, a
deadly gas. Breathing carbon monoxide can cause
headaches, dizziness, drowsiness, nausea confu-
sion, and eventually death.
Carbon Monoxide is a colorless, odorless, tasteless
gas which may be present even if you do not see

or smell any engine exhaust. Deadly levels of carbon
monoxide can collect rapidly and you can quickly be
overcome and unable tosave yourself. Also, deadly
levels of carbon monoxide can linger for hours or
days in enclosed or poorly ventilated areas. If you
experience any symptoms of carbon monoxide poi-
soning, leave the area immediately, get fresh air, and
SEEK MEDICAL TREATMENT.
●Do not run engine indoors. Even if you try toventi-
late engine exhaust with fans or open windows and
doors, carbon monoxide can rapidly reach danger-
ous levels.
●Do not run engine in poorly ventlated or partially
enclosed areas such as barns, garages.
●Do not run engine outdoors where engine exhaust
can be drawn into a building through openings
such as windows and doors.
Further safe-riding points
●Be sure to signal clearly when making turns.
●Braking can be extremely difficult on a wet road.
Avoid hard braking,because the vehicle could slide.
Apply the brakes slowlywhen stopping on awet sur-
face.
●Slow down as you approach a corner or turn. Once
you have completed a turn, accelerate slowly.
●Be careful when passing parked cars.A driver
might not see you and open a door in your path.
●Railroad crossings, streetcar rails, iron plates on
road construction sites,and manhole covers become
extremely slippery when wet. Slow down and cross
them with caution. Keep the vehicle upright, other-
wise it could slide out .
●The brake pads could get wet when you wash the
vehicle. After washing the vehicle, check the brakes
before riding.
●Always wear a helmet, gloves, trousers (tapered
around the cuff and ankle so they do not flap), and a
bright colored jacket.
●Do not carry too much luggage on the vehicle. An
overloaded vehicle is unstable. Use a strong cord to
secure any luggage to the carrier (if equipped).A
loose load will affect the stabilityof the vehicle and
could divert your attention from the road.
5

DESCRIPTION
Left view
Right view
1 Clutch lever
2 Meter
3 Throttle grip
6 Rear brake pedal
5 Electric starter button
7 Fuel tank
8 Shift pedal
9 Side stand
10 Main stand
4 Front brake lever
910
8
7
6
4
3
5
2
1

CONSUMER INFORMATION
VIN
INSTRUMENT AND CONTROL
FUNCTIONS
“OFF”position:
All the circuits are off.
“ON”position:
The circuits are on.
“ ”(Parking): (IF EQUIPPED)
The taillight, license plate light and auxiliary lights
are on. Thehazard lights and turn signal lights can
be turned on, but all other electrical systems are off.
The key can be removed.
“LOCK” (The steering lock)
Turn the steering handle to left, press the key to “
“LOCK” position, the steering lock is locked. When it
needs to open, insert the key and turn to “OFF” posi-
tion, the steering lock is released;
Vehicleidentification number (VIN)and theserial
number of engine are used for vehicle registration.
For spare part purchase order, the number can help
the vehicle distributor to provide you with better ser-
vice.
P
Do not turn your key to lock the vehicle while
driving which is not necessary and is also apt to
cause accident.
Press the key in a proper force.
NOTICE
Engine Number
157MJ-3A
*41067014*
I
G
N
I
T
I
O
N
ON
OFF
LOCK
OPEN
OPEN
OPEN
P
U
S
H
O
P
E
N
S
H
U
T
7

miles
km
1. Speedometer
Speedometer shows the running speed.
2. Odometer
Odometer records the total mileage driven.
3. Gear Indicator Lamp
Numbers on the meter indicate the gear position of
the vehicle.
4. Fuel Level Indicator
It indicates the fuel level in the fuel tank.
5. High Beam Indicator Lamp
When the high beam lamp of the headlamp turns on,
the high beam indicator lamp would be on.
6. Turning indicator
The indication lamps would flash with the turning sig-
nals.
7. Neutral Indicator
When the transmission is in the neutral,
the indicator lamp would be on.
Meter & Indicator 167
3
4
2
5
TRIPB
A
miles
km
TOTAL

HANDLEBAR
LEFT RIGHT
1. High & Low Beam Switch “ / / Passing Switch ”
3. Direction Indicator Lamp Switch “ / ”
2. Horn switch “ ”
1. Hazard Switch“ / ”
2. Electric Starter Button “ ”
1
2
3
1
2
1. Light Switch “ / / ●”
2. Electric Starter Button “ ”
1
2
(IF EQUIPPED)
NON-ALWAYS ON HEADLIGHTS
ALWAYS ON HEADLIGHTS
9

WARNING
!
Turn on the direction signal lamps in time when
changing the driveway or turning a direction
and turn off the lamps.
Turn the switchto" " position, the high beam of
headlamp turn on and the indicator lamp on the
meter would also turn on; turn the switch to" "
position, the low beam of headlamp turns on.
Direction Indicator Lamp Switch
Turn the switch to ""position, the left direction
signal lamp flashes; turn the switchto" " position,
the right direction signal lamp flashes. And the indi-
cator lamps would turn on accordingly.
High & Low Beam Switch
Press down on the button, to activate the horn.
Horn Switch
When the switch is on " " position and the power
is on, the engine runs.
When the switch is on " " position and the power
is off.
Engine Stop Switch
Turn switch to position of " "to light up the front
lamp; Turn to" " to light up meter lamp, city
light and tail lamp; turn to "●" for daytime driving.
Light Switch (IF EQUIPPED)
When passing other vehicles, press this button so
the high beam of the headlight would flash to alarm
the vehicles in front of you.
Passing Switch (IF EQUIPPED)
When the transmission is at neutral gear position,
set ignition switch at “” (ON) and press down
electric starter button” ”. Motor will run and
engine is started.
Electric Starter Button
Push the switch to “ ” position the four direction
signal lamps would flash to warn for emergency
situation
Hazard Switch
v
When starting the engine or shifting, pull the clutch
lever to cut off driving on the rear wheel.
Clutch lever switch(IF EQUIPPED)

Throttle grip is to control the speed of engine. Twist
the grip towards yourself when revving up or turn it in
opposite way to slow down.
Throttle Grip
Pull the brake lever properly to use the front brake.
Front Brake lever
REAR SHOCK ABSORBER
FUEL TANK
Fuel switch is inside the left side of the saddle cover.
To open fuel tank cap, turn it anticlockwise and open
the cover. To close the fuel tank, please recap it.
WARNING
!
Do not over fill the fuel tank. Do not make fuel
splashes on hot engine.
Please stop the engine and turn the ignition key
to " " (Off) position when you need to refuel.
Do not forget to lock the fuel tank cover after
adding the fuel in case of evaporation to the air,
which is a waste of energy and would pollute
the environment.
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
4.8L
Each shock absorber assembly is equipped with a
spring preload adjusting ring the spring of the rear
wheel can be adjusted in compliance with the driv-
er's weight and loading condition, driving method
and road conditions. Adjust when vehicle it is stable
Fuel Tank Cap
11

PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make
sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance pro-
ceduresand schedulesdescribed in the Owner's
Manual.
12
Step the rear brake pedal to brake the rear wheel.
Brake light will turn on while rear brake is in use.
REAR BRAKE PEDAL
GEARSHIFT
on the main stand or side stand, turn the preload
ring to the place required.
SOFTER
STIFFER
Rear Brake Pedal
1
N 6
25
3 4
Slow down the vehicle when turning tothe low gear.
Revving up the engine slightlyto shift gears in more
smooth way to avoid damaging gears.

Before using this vehicle, check the following points:
WARNING
!
Failure to inspect or maintain the vehicle prop-
erly increases the possibility of an accident or
equipment damage. Do not operate the vehicle if
you find any problem. If a problem cannot be
corrected by the procedures provided in this
manual, have the vehicle inspected by a dealer.
ITEM CHECKS
Fuel •Check fuel level in fuel tank.
•Refuel if necessary.
•Check fuel line for leakage
Engine oil •Check oil level in engine.
•If necessary, add recommended oil
to specified level.
•Check vehicle for oil leakage.
ITEM CHECKS
Disc brake •Check operation.
•If soft or spongy, have dealer bleed
hydraulic system.
•Check brake pads for wear. Replace
if necessary.
•Check fluid level in reservoir. If
necessary, add recommended brake
fluid to specified level.
•Check hydraulic system for leakage.
Wheels and tires •Check for damage.
•Check tire condition and tread depth.
•Check air pressure.
Brake levers •Make sure that operation is smooth.
Brake pedal •Lubricate pivots if necessary.
Drum brake •Check operation.
•Check brake shoes for wear. Replace
if necessary.
Throttle grip •Make sure that operation is smooth.
•Check cable free play.
•If necessary, have a dealer adjust
cable free play and lubricate cable
and grip housing.
Clutch lever •Make sure that operation is smooth.
•Check cable free play.
•If necessary, have a dealer adjust
cable free play and lubricate cable.
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14
Read the Owner’s Manual carefully to become famil-
iar with all controls. If there is a control or function
you do not understand, ask your dealer.
Preparation before start
Make sure the vehicle is in neutral gear and then turn
on fuel switch to “ ” and rotate ignition switch to “ ”
(ON).
OPERATION AND IMPORTANT
RIDING POINTS
WARNING
!
Failure to familiarize yourself with the controls
can lead to loss of control, which could cause an
accident or injury.
WARNING
!
Do not start the engine indoor with bad ventila-
tion or without ventilation. Do not leave a start-
ing vehicle when no one else is around.
Do not run the engine in high speed when you
do not drive the vehicle, or it will become over-
heating and damage its inner parts.
●KICK STARTER
1. Shut off choke valve switch.
2. Open the throttle (1/8~1/4 of full throttle range);
rest your right foot on the kick starter lever and step
down the lever quickly with a little force till it reaches
the bottom. Move your right foot off the kick starter
lever immediately after that.
3. When the engine is started, run it at low speed for
two to three minutes to warm it up till the vehicle can
be drive smoothly.
●ELECTRIC STARTER
Press the starter button when throttle is shut off.
When the engine is started, move your finger off the
NOTICE
ITEM CHECKS
Sidestand,
Mainstand
( if equipped )
•Lubricate pivots if necessary.
Instruments,
lights, signals
and switches
•Check operation.
COLD START OF ENGINE

WARNING
!
It isdangerous only to use either the frontbrake
or rear brake which may cause skid or lose
control. Be careful and use brakes properly when
you drive on wet road or curved road.
ACCELERATION AND DECELERATION
RUNNING-IN DRIVE
HOT START OF ENGINE
There is never amore important period in thelife
of your engine than the period between 0 and 1000
km. For this reason, you should read the following
material carefully. Since the engine is brand new, do
not put an excessive load on it for the first 1000 km.
The various parts in the engine wear and fit to the
ENGINE BREAK-IN
1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously
for safety concern.
The speed can be adjusted by opening and closing
the throttle. To increase the speed, turn the throttle
BRAKING
starter button at once and then open the throttle
properly.
The time of pressing and hold the starter button,
should not exceed 5 secondsfor protection of the
electric motor.
Starting method is the same as cold start, but it is not
necessary to shut off choke valve.
Running-in distance of vehicle is 1,000km. Speed in
0-500km running-in period shall be no more than
30km/h; Speed in 500-1,000km running-in period
shall not exceed 50km/h. During running-in period,
there shall not be too much load on the engine and
avoid fully opening of throttle. Please do not drive at
one gear or at one speed for a long time. Perform
maintenance respectively at 500km and 1,000km,
which will guarantee your vehicle in its best condition,
maintain its good performance and extend its service
life.
a
b
grip in direction (a). To reduce the speed, turn the
throttle grip in direction (b).
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16
WARNING
!
Failure to properly maintain the vehicle or
performing maintenance activities incorrectly
may increase your risk of injury or death during
service or while using the vehicle. If you are not
familiar with vehicle service, have a dealer
perform service.
●The annual checks must be performed every
year, except if a kilometer-based maintenance,
is performed instead.
●The vehicle may have different accessory for
different market and some parts may not exist
for common chart.
NOTICE
1. The vehicle should be parked on firm and flat
road.
2. Turn the power key tothe position " " tostop
the engine.
3. Remove ignition key from the switch after locking
for security reason.
Periodic inspection, adjustment, and lubrication will
keep your vehicle in the safest and most efficient
condition possible. Safetyis an obligation of the
vehicle owner/operator. The most important points of
PERIODIC MAINTENANCE AND
ADJUSTMENT
PARKING
vehicle inspection, adjustment, and lubrication are
explained on the following pages. The intervals given
in the periodic maintenance and lubrication chart
should be simply considered asa general guide
under normal riding conditions. However, depend-
ing on the weather, terrain, geographical
location, and individual use, the maintenance inter-
vals may need to be shortened.
correct operating clearances. During this period, pro-
longed full-throttle operation or any condition that
might result in engine overheating. The engine
should not be over revved ; don't operate the throttle
under a fully open position; change the gears in time
to keep the engine rpm in reasonable range. It is
strongly suggested to use the vehicle very carefully
during its running in period; also the rider has tobe
familiar to the performance.

ITEM
Fuel line ● ●
● ●
●
● ● ●
● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ●
● ● ●
●●●●● ●
●
● ●
● ●
• Check fuel hoses for cracks or crack
Spark plug • Check condition. Clean and regap.
• Replace
Valves • Check/adjust valve clearance.
Air filter element • Inspect/cleaning/replace
Disc brake • Check operation, fluid level and vehicle for fluid leakage.
• Inspect/replace brake pads.
Drum brake • Inspect/replace brake shoes.
Tires • Check tread depth and damage.
• Replace if necessary.
• Check air pressure.
Wheels • Check runout and damage.
Chassis fasteners • Make sure that all nuts, bolts and screws are
properly tightened
● ● ●
Front brake lever
pivot shaft
• Lubricate with silicone grease.
CHECKS ODOMETER READING
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km
New 3 months 6 months 9 months 15 months1 year
Drive Chain •Appropriate tightness Per 1000km
•Appropriate lubrication
17

18
ITEM
● ●● ●
● ●● ●
● ●● ●
● ●● ●
● ●● ● ●
● ● ●
●
● ● ●
● ●
●
● ●
● ●● ●
● ●● ●
● ●● ●
● ●● ●
● ●● ● ●●
Rear brake lever
pivot shaft
• Lubricate with silicone grease.
Side stand
Main stand
• Check operation.
• Lubricate.
Front fork • Check operation and oil leakage.
Shock absorber • Check operation and shock absorbers for oil leakage.
Engine oil • Change.
• Check oil level and vehicle for oil leakage.
Engine oil strainer • Clean.
Front and rear brake
switches • Check operation.
Moving parts and
cables • Lubricate.
Throttle grip
Housing and cable
• Check operation and free play.
•Adjust the throttle cable free play if necessary.
Lights, signals
and switches
• Check operation.
•Adjust headlight beam.
CHECKS ODOMETER READING
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km
New 3 months 6 months 9 months 15 months1 year

The spark plug is an important engine component,
which should be checked periodically, preferably by
a dealer. Since heat and deposits will cause any
spark plug to slowly erode, it should be removed and
checked in accordance with the periodic mainte-
nance. In addition, the condition of the sparkplug
can reveal the condition of the engine.
The porcelain insulator around the center electrode
of the spark plug should be a medium-to-light tan
(the ideal color when the vehicle is ridden normally).
If the spark plug shows a distinctly different color, the
engine could be operating improperly. Do not attempt
Clean the surface of the spark plug gasket and its
mating surface, and then wipe off any grime from
the spark plug threads.
CHECKING THE SPARK PLUG
The engine oil level should be checked before each
ride. In addition, the oil must be changed at the inter-
vals specified in the periodic maintenance and lubri-
cation chart.
ENGINE OIL
TO CHECK THE ENGINE OIL LEVEL
0.6~0.7mm
Type
Gap
CPR8EA-9 AND CR8E
0.6 - 0.7mm Check engine oil level every time before driving your
vehicle. Oil level shall lie between the max point and
the min point on the oil dipstick , as shown in the
figure.
1. Start the engine and run it at idle speed for 2-3
minutes.
2. Stop the engine and then support the vehicle
to diagnose such problems yourself. Instead, have a
dealer check the vehicle.
If the spark plug shows signs of electrode erosion
and excessive carbon or otherdeposits, it should be
replaced.
Before installing a spark plug, the spark plug gap
should be measured with thickness gauge and, if
necessary, adjusted to specification.
19