Berchtold CHROMOPHARE F 300 User manual

Pre-Installation Manual
Examination light
CHROMOPHARE F 300
Read the instructions before beginning any work!

©
BERCHTOLD Corporation
1950 Hanahan Road
Charleston, SC 29406
Phone: [phone]
Phone: [phone]
Fax: [phone]
2

1Safety ......................................................................................................... 5
1.1 Responsibility of the operator .......................................................... 5
1.2 Personnel requirements .................................................................... 6
1.3 Intended use ...................................................................................... 7
1.4 Reliability ............................................................................................. 8
1.5 Personal protective equipment ....................................................... 8
1.6 Specific risks ........................................................................................ 8
1.7 Environmental protection ............................................................... 10
1.8 Labelling ........................................................................................... 10
2Technical data ........................................................................................ 11
2.1 General information ........................................................................ 11
2.2 Connected loads ............................................................................ 12
2.3 Operating conditions ...................................................................... 13
2.4 Performance values ........................................................................ 13
2.5 Emissions ........................................................................................... 14
2.6 Model plate ...................................................................................... 14
3Design and function ............................................................................... 15
3.1 Overview .......................................................................................... 15
3.1.1 CHROMOPHARE® F 300 Ceiling, double arm ................... 15
3.1.2 CHROMOPHARE® F 300 Ceiling, single arm ...................... 16
3.1.3 CHROMOPHARE® F 300 Wall, double arm ........................ 17
3.1.4 CHROMOPHARE® F 300 Wall, single arm ........................... 18
3.1.5 CHROMOPHARE® F 300 Mobile .......................................... 19
3.2 Short description .............................................................................. 20
3.3 System Variants ................................................................................ 21
3.4 Hazardous areas .............................................................................. 22
3.5 Scope of delivery ............................................................................. 22
4Transport, packaging and storage ....................................................... 23
4.1 Transport safety instructions ............................................................ 23
4.2 Symbols on the packaging ............................................................ 23
4.3 Transport inspection ........................................................................ 24
4.4 Packaging ........................................................................................ 24
4.5 Transport ........................................................................................... 25
5Installation and initial start-up ............................................................... 27
5.1 Safety ................................................................................................ 27
5.2 Structural strength ............................................................................ 29
5.3 Tools ................................................................................................... 30
5.4 Bearing lubrication .......................................................................... 30
5.5 Ceiling CHROMOPHARE® F 300 Installation ................................ 30
Examination light CHROMOPHARE F 300
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5.5.1 Anchor plate with reinforcement plate ............................. 30
5.5.2 Anchor plate and spacer block with heavy-duty anchors
................................................................................................. 32
5.6 Installing the spacer block ............................................................. 37
5.7 Installing a ceiling tube ................................................................... 37
5.8 Installing the soffit ............................................................................ 38
5.9 Installation of horizontal arm (CHROMOPHARE® F 300 Ceiling,
Double Arm) and spring arm (CHROMOPHARE® F 300 Ceiling,
Single Arm) ....................................................................................... 39
5.10 Attaching the spring arm to the horizontal arm ((CHROMO-
PHARE® F 300 Ceiling, Double Arm) .............................................. 40
5.11 Wall CHROMOPHARE® F 300 Installation ...................................... 42
5.11.1 Installing the wall bracket .................................................... 42
5.12 Installation of horizontal arm (CHROMOPHARE® F 300 Wall, Dou-
ble Arm) and spring arm (CHROMOPHARE® F 300 Wall, Single
Arm) ................................................................................................... 49
5.13 Installation of Spring Arm to the Horizontal Arm ((CHROMO-
PHARE® F 300 Wall, Double Arm) ................................................. 50
5.14 Installation of CHROMOPHARE® F 300 Mobile ............................. 52
5.15 Mechanical adjustments ................................................................ 53
5.15.1 Diagrams ............................................................................... 53
5.15.2 Fine-tuning the spring force in the spring arm .................. 54
5.16 Connecting the electricity ............................................................. 55
5.16.1 CHROMOPHARE® F 300 Ceiling ......................................... 56
5.16.2 CHROMOPHARE® F 300 Wall ............................................... 56
5.17 Initial start-up .................................................................................... 57
6Appendix ................................................................................................. 58
6.1 Consumables ................................................................................... 58
6.2 Dimensional drawings of ceiling anchor plates and spacer ..... 58
6.2.1 Anchor Plate CHROMOPHARE® F 300 Ceiling .................. 58
6.2.2 Wall Bracket for CHROMOPHARE® F 300 Wall .................. 60
6.2.3 Spacer block ......................................................................... 60
6.3 Fuses, terminal voltages .................................................................. 61
6.3.1 Fuses ....................................................................................... 61
6.3.2 Terminal voltages .................................................................. 62
6.4 Information on electromagnetic compatibility (EMC) ............... 62
6.4.1 Guidelines and manufacturer's statement – electromag-
netic emissions ...................................................................... 63
6.4.2 Guidelines and manufacturer's statement – electromag-
netic interference immunity ................................................ 63
................................................................................................................... 65
Examination light CHROMOPHARE F 300
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1 Safety
This section provides an overview of all important safety information for optimal
protection of personnel and safe, trouble-free operation.
Non-compliance with the operating and safety instructions in this manual can
result in considerable danger.
1.1 Responsibility of the operator
The device is used in a commercial space. Therefore, the operator of the de-
vice is subject to legal workplace safety regulations.
In addition to the occupational safety warnings presented in this manual, the
operator must observe all the safety, accident-prevention and environmental-
protection regulations related to the field of application. In particular, the fol-
lowing apply:
¡The operator must obtain information on the applicable health and safety
regulations and also conduct a hazard assessment to identify hazards that
arise from the particular working conditions at the place where the device is
used. Such risks must be presented in the form of operating instructions.
¡Throughout the period the device is used, the operator must check whether
the operating instructions it has created correspond to the latest edition of
the standard regulations and make adjustments as required.
¡The operator must clearly regulate and establish the responsibilities for instal-
lation, operation, maintenance, and cleaning.
¡The operator must ensure that all employees that work with the device have
read and understood the manual.
¡The operator must also train staff and inform them of the hazards at regular
intervals.
¡The operator must provide the staff with the protective equipment required.
The operator is also responsible for keeping the device in proper technical work-
ing order; the following applies:
¡The operator must ensure that the maintenance intervals specified in this
manual Maintenance schedule are observed.
¡The operator must have the functional capability and completeness of all
safety equipment inspected at regular intervals.
Examination light CHROMOPHARE F 300
Safety
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1.2 Personnel requirements
WARNING
Risk of injury if operated by insufficiently trained personnel!
Incorrect handling can result in serious bodily injury and property dam‐
age.
üTherefore:
1. All activities are to be carried out only by qualified personnel.
2. Consult the manufacturer if there is any doubt concerning
maintenance activities.
3. Repairs should be done only by the manufacturer or authorized
technical personnel.
The following qualifications apply for these various ranges of tasks:
¡Medical Specialists (Surgeons, Surgical Staff)
are able to safely perform the assigned tasks by virtue of their medical training,
knowledge and experience.
Medical specialists can independently detect, assess and avoid possible haz-
ards to themselves or the patients.
Medical specialists know the content of all valid regulations, guidelines and
standards required by law for safe use of the device and are able to implement
them accordingly.
Medical specialists have the required technical knowledge for properly using
the device in the area of application and comply with all hygiene regulations
for rooms used for medical purposes and for the use of medical devices.
¡Installation personnel
Only employees of BERCHTOLD or its authorised agents may install and perform
the initial start-up of the product.
Due to the great weight and torque involved, the assembly of surgical lights re-
quires trained specialist personnel with sufficient experience.
¡Qualified electricians
Examination light CHROMOPHARE F 300
Safety
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, by virtue of their specialist training, knowledge and experience, as well as their
knowledge of the relevant standards and provisions, are capable of carrying
out work on electrical equipment and identifying and avoiding potential haz-
ards for themselves.
Skilled electricians are trained specifically for the location in which they are de-
ployed and are aware of the relevant standards and provisions.
1.3 Intended use
The device is designed and constructed exclusively for the use described here-
in.
CHROMOPHARE® surgical lights are medical lights for usage in hospital treat-
ment rooms. They provide localized lighting focused on the patient's body for
detecting and treating disease, injury, and disability.
The surgical lights may only be used in rooms used for medical purposes that
have been equipped in accordance with
VDE 0100-710 or IEC 60364-7-10 in accordance with the regulations..
WARNING
Danger if not used as intended!
Dangerous situations can result any time the device is used for purposes
beyond or other than those intended.
üTherefore:
1. Use the device only as intended.
2. Strictly adhere to all specifications in this operating manual.
3. Only BERCHTOLD personnel or technicians expressly authorized
by BERCHTOLD may install, modify or repair the devices.
ðThe following uses are prohibited, in particular:
4. Operation in areas where there is danger of explosion. The sur-
gical lights are a potential source of ignition.
5. Operation with a damaged underglass or filter system.
6. Placement of objects on the light head or hanging objects
from the swivel arms and light head.
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Safety
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Claims of any kind due to damage resulting from improper use are excluded.
The operator is solely responsible for damages resulting from improper use.
1.4 Reliability
As single lights, CHROMOPHARE® examination lights are extremely reliable be-
cause the LED modules and their lamps are long-lasting.
1.5 Personal protective equipment
To minimise health risks, personal protective equipment must be worn while
working.
¡When working, always wear the protective equipment appropriate to the
respective task.
¡Observe the information on the personal protection equipment posted in
the work area.
When performing specific work, special protective equipment is required. These
tasks are discussed individually in the various sections of this manual. The special
protective equipment covered is:
Goggles
Protect workers from any flying parts or sprays of liquids
1.6 Specific risks
The following section lists residual risks identified by a risk analysis.
¡Observe the following safety instructions and the warnings in the sections be-
low to reduce health hazards and avoid dangerous situations.
Protective equipment for
special tasks
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Safety
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DANGER
Risk of electrocution!
Touching live electrical components is life threatening. Damage to insula‐
tion or individual components can cause fatal injury.
üTherefore:
1. If insulation is damaged, immediately cut off the power supply
and initiate repairs.
2. Electrical work is to be performed by skilled electricians only.
3. For all work on the electrical system, disconnect it from the
mains and check that it is free of voltage.
4. Before performing any maintenance, cleaning or repairs, turn
off the power supply and secure it against accidental switch-
on.
5. Do not bypass or deactivate fuses. Make sure the number of
amperes is correct when changing fuses.
6. Keep conductive parts away from humidity. It can cause a
short circuit.
WARNING
Use of non-EMC flat screens and switched-mode power supplies is life-
threatening.
Radiation disturbances can skew measurement results of medical devi‐
ces (e.g., monitoring of vital functions). This can result in life-threatening
situations.
üTherefore:
1. Use only UL- or IEC-rated (UL60601-1, IEC 60601-1) flat screens
and switched-mode power supplies.
Electrical current
EMC risks (flat screens)
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Safety
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1.7 Environmental protection
CAUTION
Environmental hazard from incorrect handling!
Incorrect handling of environmentally hazardous substances, especially
incorrect disposal, can result in significant damage to the environment.
üTherefore:
1. Always observe the following instructions.
2. Take appropriate measures immediately should hazardous sub-
stances accidentally be released into the environment. In case
of doubt, notify the responsible local authorities regarding the
damage.
The following environmentally hazardous substances are used:
Lubricants such as grease and oil contain poisonous substances. They should
not be released into the environment. Disposal must be handled by disposal
specialists
1.8 Labelling
Electrical voltage (on the soffit)
Only skilled electricians may work in these areas.
Load limit (on the spring arm)
Never exceed the indicated permissible load limit.
Lubricants
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Safety
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2 Technical data
2.1 General information
The specifications for weight and max. torque refer to the lights (incl. power sup-
ply, ceiling tube or wall bracket) a 150 mm long ceiling tube (Ø 45 mm) and an
800 mm long horizontal arm. The details for the highest and lowest positions and
the clearance heights are based on a ceiling height of 240 cm for ceiling lights
and a mounting point at 220 cm (single arm) and 240 cm (double arm) for wall
lights.
Specification Value Unit
Weight incl. power supply 17,64 lbs
Max. torque 70 Nm
Light head diameter 12,99 inch
Max. swivel radius 75,2 inch
Lowest position of light head 53,15 inch
Highest position of light head 90,55 inch
Clearance height 78,74 inch
Specification Value Unit
Weight incl. power supply 12,34 lbs
Max. torque 30 Nm
Light head diameter 12,99 inch
Max. swivel radius 43,31 inch
Lowest position of light head 59,06 inch
Highest position of light head 92,52 inch
Clearance height 85,04 inch
Specification Value Unit
Weight incl. power supply 17,64 lbs
Max. torque 70 Nm
CHROMOPHARE® F 300
Ceiling, double arm
CHROMOPHARE® F 300
Ceiling, single arm
CHROMOPHARE® F 300
Wall, double arm
Examination light CHROMOPHARE F 300
Technical data
11

Specification Value Unit
Light head diameter 12,99 Inch
Max. swivel radius 77,95 Inch
Lowest position of light head 52,76 Inch
Highest position of light head 100 Inch
Clearance height 78,74 inch
Specification Value Unit
Weight incl. power supply 12,34 lbs
Max. torque 30 Nm
Light head diameter 12,99 inch
Max. swivel radius 46,46 inch
Lowest position of light head 52,76 inch
Highest position of light head 100 inch
Clearance height 78,74 inch
Specification Value Unit
Weight incl. power supply 46,29 lbs
Light head diameter 12,99 inch
Max. swivel radius 43,31 inch
Lowest position of light head 38,19 inch
Highest position of light head 90,55 inch
2.2 Connected loads
Specification Value Unit
Power supply primary voltage 100-120 V (AC)
220-240 V (AC)
Power consumption with mains operation 50 VA (AC)
Power consumption of the light head with
DC supply
30 W (with 24 V DC)
AC frequency 50/60 Hz
Safety class 1
CHROMOPHARE® F 300
Wall, single arm
CHROMOPHARE® F 300
mobile
All models
Examination light CHROMOPHARE F 300
Technical data
12

The CHROMOPHARE® F 300 examination light is equipped with an advanced
lamp, the LED ("Light Emitting Diode“). LEDs differ from conventional halogen or
discharge lamps in that they have a very long service life. Conventional lamps
normally have to be replaced after 1000 to 5000 operating hours, but LEDs have
very long service lives, about 30,000 operating hours. In all, the CHROMOPHARE®
F 300 consists of 7 LED modules with Fresnel optics.
2.3 Operating conditions
Specification Value Unit
Ambient temperature 0…95 °F
Relative humidity,
non-condensing
max. 90 %
Barometric pressure 10,15…..15,37 psi
2.4 Performance values
The technical data for the lights listed in the following tables are rated with a tol-
erance of ±10%. The consistency of BERCHTOLD LED-Modules complies with IEC
60601–2–41, Section 51.102.4e.
Specification Value Unit
Reflector system LED technology with Fres-
nel optics
Colour temperature 4500 K
Light intensity EC at a distance of 1 m 55 klx
Electronic brightness control 5 Levels
20-100 %
Total radiant power
at maximum intensity
170 W/m2
Total radiant power/intensity 3,1 mW/
(m2 lx)
Colour rendering index Ra96
Circadian action coefficient acv 0,68
LEDs for CHROMOPHARE®
F 300
All models
All models
Examination light CHROMOPHARE F 300
Technical data
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Specification Value Unit
Light field diameter 6,3 inch
d10 Light field,
Ø at 10 % of max. light intensity
6,3 inch
d50 Light field,
Ø at 50 % of max. light intensity
3,35 inch
Depth of illumination L1 + L2 51,18 inch
2.5 Emissions
A full explanation on compliance with EMC guidelines can be found in the ap-
pendix.
2.6 Model plate
The model plate of the surgical light is located:
Mobile: on the cover (power supply)
Wall: on lamination (power supply)
Ceiling: on spring arm
It contains the following information:
1 Version number
2 Variant
3 Year of manufacture (A = 1993, B = 1994,…)
4 Sequential number
5 Attention, consult accompanying documents
6 CE certificate
7 Health Industry Bar Code
Fig. 1: Model plate
Examination light CHROMOPHARE F 300
Technical data
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3 Design and function
3.1 Overview
3.1.1 CHROMOPHARE® F 300 Ceiling, double arm
Fig. 2: Components of CHROMOPHARE® F 300 Ceiling, double arm
1 Soffit 6 Light head cover casing
2 Ceiling tube Ø 1,77 inch 7 Rail
3 Horizontal arm 8 Underglass
4 Spring arm 9 Handle
5 Control unit
Examination light CHROMOPHARE F 300
Design and function
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3.1.2 CHROMOPHARE® F 300 Ceiling, single arm
Fig. 3: Components of CHROMOPHARE® F 300 Ceiling, single arm
1 Soffit 5 Light head cover casing
2 Ceiling tube Ø 1.77 inch 6 Rail
3 Spring arm 7 Underglass
4 Control unit 8 Handle
Examination light CHROMOPHARE F 300
Design and function
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3.1.3 CHROMOPHARE® F 300 Wall, double arm
Fig. 4: Components of CHROMOPHARE® F 300 Wall, double arm
1 Wall bracket with power sup-
ply
5 Light head cover casing
2 Horizontal arm 6 Rail
3 Spring arm 7 Underglass
4 Control unit 8 Handle
Examination light CHROMOPHARE F 300
Design and function
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3.1.4 CHROMOPHARE® F 300 Wall, single arm
Fig. 5: Components of CHROMOPHARE® F 300 Wall, single arm
1 Wall bracket with power sup-
ply
5 Rail
2 Spring arm 6 Underglass
3 Control unit 7 Handle
4 Light head cover casing
Examination light CHROMOPHARE F 300
Design and function
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3.1.5 CHROMOPHARE® F 300 Mobile
Fig. 6: Components of CHROMOPHARE® F 300 Mobile
1 Stand base 6 Light head cover cas-
ing
2 Power cable 7 Rail
Examination light CHROMOPHARE F 300
Design and function
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3 Housing with main supply fuse holder 8 Underglass
4 Tubular stand 9 Handle
5 Spring arm 10 Control unit
3.2 Short description
The CHROMOPHARE® F 300 Ceiling examination light consists of
¡a ceiling tube,
¡a horizontal arm (where applicable) and
¡a light head with spring arm
The light head is mounted on a bracket and can be turned, swivelled and tilted
in any direction. Spatial repositioning of the light head is carried out using the
360° rotating horizontal arm. The height is adjusted using the spring arm.
The CHROMOPHARE® F 300 Wall examination light consists of
¡a wall bracket,
¡a horizontal arm (where applicable) and
¡a light head with spring arm
The light head is mounted on a bracket and can be turned, swivelled and tilted
in any direction. Spatial repositioning of the light head is carried out using the ro-
tating horizontal arm. The height is adjusted using the spring arm.
The CHROMOPHARE® F 300 Mobile examination light consists of
¡a mobile stand base
¡a tubular stand and
¡a light head with spring arm
The light head is mounted on a bracket and is rotatable by rotating the base of
the stand. The height is adjusted using the spring arm.
Suspension
Examination light CHROMOPHARE F 300
Design and function
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