Berchtold CHROMOPHARE D 650plus User manual

HROMOPHARE®
D 650, D 530, D 500
D 650, D 530, D 500
Service Manual (E)
Single Light and Combination Light

2
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
ONTENSPAGE
1.General6- 8
1.1Introduction
6
1.2Manufacturer’s notes
7
1.3General information
7
1.4Notes on product responsibility
7
1.5Incoming inspection
7
1.6CE certification
8
1.7Maintenance
8
2.Commissioning9- 10
2.1Range of application9
2.2Safety information’s9
2.3Installation9
2.4Visual and performance check9
2.5Cleaning, sterilization, disinfection10
3.Operation11- 25
3.1Components11- 13
3.1.1CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)11
3.1.2CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)11
3.1.3CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)12
3.1.4CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)12
3.1.5CHROMOPHARE® D 500plus, D500 (classic cardanic)13
3.1.6CHROMOPHARE® D 500plus, D500 (flatcardanic)13
3.2Notes on operation14- 21
3.2.1Setting the control unit functions14- 17
3.2.1.1CHROMOPHARE® D 650plus, D65014- 15
3.2.1.2CHROMOPHARE® D 530plus, D53016- 17
3.2.1.3CHROMOPHARE®D 500plus, D 50017
3.2.2Adjusting the field size with the sterizable hand grip18
3.2.3Adjusting the field size - light field plotting model LFN
(optiononly D 650plus, D 650) 18
3.2.4Changing the sterizable hand grip18
3.2.5Changing the sterizable hand grip- light field plotting model LFN
(optiononly D 650plus, D 650) 18
3.2.6Light fieldplotting model LFN (option only D 650plus, D 650)19
3.3Accessories for CHROMPHARE® generation D19
3.3.1Sterilizable hand grip sleeves19
3.3.2Halogen bulbs19
3.3.2.1CHROMOPHARE® D 650plus, D530plus,D 500plus19
3.3.2.2CHROMOPHARE® D 65019
3.3.2.3CHROMOPHARE® D 530, D 50019
3.4System variants10
3.5Options20
3.6Notes on changing lamps20- 21

3
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
ONTENSPAGE
4.Technical Data22- 29
4.1CHROMOPHARE®D 650plus22- 23
4.2CHROMOPHARE®D 530plus, D 500plus24- 25
4.3CHROMOPHARE®D 65026- 27
4.4CHROMOPHARE®D 530, D 50028- 29
5.Serial no. identification30
6.Spare Part List30- 34
6.1CHROMOPHARE® D 650plus, D65030- 32
6.2CHROMOPHARE® D 530plus, D500plus,D 530, D 50033- 34
7.Transformers35- 39
7.1CHROMOPHARE® D 650
CHROMOPHARE® D 650plus, D530plus,D 500plus
Mounting separate from the ceiling tube, distance of transformer toceiling tube over 20 m
35- 36
7.2CHROMOPHARE® D 650plus, D530plus,D 500plus, D 530, D 500
Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to
ceiling tube 20 m
37- 38
8.Graphic spare part description40- 60
8.1CHROMOPHARE® generation D complete40- 46
8.2CHROMOPHARE® D 650plus, D65046- 48
8.3CHROMOPHARE® D 650plus, D650 version Standard and EndoLite®49- 50
8.4CHROMOPHARE® D 650plus, D530plus,D 650, D 53050- 51
8.5CHROMOPHARE® D 650plus, D650 version Standard without EndoLite®51
8.6CHROMOPHARE® D 650plus, D650 version light field plotting model LFN52- 55
8.7CHROMOPHARE® D 650plus, D530plus,D 650, D 530 version with EndoLite®55- 56
8.8CHROMOPHARE® D 530plus, D500plus,D 530, D 50056- 57
8.9CHROMOPHARE® D 530plus, D530 version Standard and EndoLite®58
8.10CHROMOPHARE® D 500plus, D500 version Standard59- 60
9.Test and adjustment points61- 66
9.1Test points CHROMOPHARE® D 650plus, D 65061
9.2Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 50061
9.3.1CHROMOPHARE® D 650plus, D650 (classic cardanic)62
9.3.2CHROMOPHARE® D 650plus, D650 (flatcardanic)62
9.3.3CHROMOPHARE® D 650plus/530plus, D 650/530 (classic cardanic)62
9.3.4CHROMOPHARE® D 650plus/530plus, D 650/530 (flat cardanic)63
9.3.5CHROMOPHARE® D 530plus, D 530 (classic cardanic)63
9.3.6CHROMOPHARE® D 530plus, D530 (flatcardanic)63
9.3.7CHROMOPHARE® D 500plus, D500 (classic cardanic)64
9.3.8CHROMOPHARE® D 500plus, D500 (flatcardanic)64
9.3.9CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)64
9.3.10CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)65
9.4Adjustment points for halogen bulb- and EndoLite® bulb voltage66

4
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
ONTENSPAGE
10.Adjustment of weight compensation on the springarm67- 68
10.1CHROMOPHARE® D 650plus, D650 (classic cardanic)67
10.2CHROMOPHARE® D 530plus, D500plus,D 530, D 500 (classic cardanic)67
10.3CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500
(flat cardanic) 68
11.Adjustment of height movement on the spring arm68
12.Brake adjustments69- 70
13.Maintenance program71
14.Wiring diagrams72- 95
14.1CHROMOPHARE® D 650plus, D650 Transformer mounted on the ceiling tube72
14.2CHROMOPHARE® D 650plus, D650 Transformer and emergency relays mounted on
the ceiling tube 73
14.3CHROMOPHARE® D 650plus, D650 Power supply mounted in a cut-out cabinet74
14.4CHROMOPHARE® D 650plus, D650 Control unit in power box mounted separately
from the OR-Light 75
14.5CHROMOPHARE® D 650plus, D650 Touch panel for light intensity is mounted in the
wall panel 76
14.6CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Transformer mounted on the
ceiling tube 77
14.7CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Transformer and emergency
relays mounted on the ceiling tube 78
14.8CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Power supply mounted in a
cut-out cabinet 79
14.9CHROMOPHARE® D 530plus, D530, Control unit in power box mounted separately
from the OR-Light 80
14.10CHROMOPHARE® D 530plus, D530 Touch panel for light intensity is mounted in the
wall panel 81
14.11CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers mounted on the
ceiling tube 82
14.12CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers and emergency relays
mounted on the ceiling tube 83
14.13CHROMOPHARE® D 650plus/650plus, D 650/650 Power supplies mounted in a
cut-out cabinet 84
14.14CHROMOPHARE® D 650plus/650plus, D 650/650 Control units in power box
mounted separately from the OR-Light. 85
14.15CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500
Transformers mounted on the ceiling tube 86
14.16CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500
Transformers and emergency relays mounted on the ceiling tube 87
14.17CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500
Power supplies mounted in a cut-out cabinet 88
14.18CHROMOPHARE® D 650plus/530plus, D 650/530 Power supplies mounted in a
cut-out cabinet 89
14.19CHROMOPHARE® D 650plus/500plus, D 650/500 Control units in power box
mounted separately from the OR-Light. 90
14.20CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500
Transformers mounted on the ceiling tube 91

5
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
ONTENSPAGE
14.21CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500
Transformers and emergency relays mounted on the ceiling tube 92
14.22CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500
Power supplies mounted in a cut-out cabinet 93
14.23CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box
mounted separately from the OR-Light. 94
14.24CHROMOPHARE® D 650plus, D 530plus, D 650, D 530
Wiring diagram for OR-lights with BERCHTOLD camera ChromoVision® AF II 95
15.Power requirements96
15.1List of fuse specifications96
15.2List of terminal voltages96

6
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
1.GENERAL
1.1 Introduction
The CHROMOPHARE® D650plus, D 530plus andD 500plus consists of a swivel arm support, a lamp housing
and a flange tube.
The lamp housingis fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be
rotated, swivelled and tilted inany direction. The height is adjusted via the 360° rotating vertical spring arm. The
spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.
The special features of the CHROMOPHARE® Dgeneration are:
•Dents andpaint scratches or chips on the lighthood are eliminated. An impact-absorbent light hood made of
polymer material prevents deformations andpaint defects.
•Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the
infrared proportion by means of the proven ThermoSorb® double filter system.
•The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated
release mechanism, ensure a high degree of hygiene.
•A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and
the immediate environmental field and thereby improves the adaptation of the surgeon’s eyes between primary
and secondary surgical areas.
Additional special features of the CHROMOPHARE® D650plus
•High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the
newly developed polygon reflector with its mirror-like surface and “light booster”.
•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using
2x400 reflector elements.
•In the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel
mechanism, which swings the reserve lamp into the position of the main lamp.
Additional special features of the CHROMOPHARE®D 530plus
•High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the
newly developed polygon reflector with its mirror-like surface.
•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using
2x360 reflector elements.
Additional special features of the CHROMOPHARE®D 500plus
•I luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly
developed polygon reflector with its mirror-like surface.
•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using
2x360 reflector elements.

7
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
1.2 Manufacturer’s notes
The manufacturer of the products specified inthe service manual is
BERCHTOLD GmbH & Co. KG
Ludwigstaler Straße 25
Postfach 4052
D-78505 Tuttlingen
Internet: www.BERCHTOLD.de
e-mail: [e-mail]
Tel. (+49) 7461 / 181-0
Fax (+49) 7461 / 181-200
1.3 General information
•This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all
times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the
equipment, which is essential for the safety of patients and operators alike.
•Only accessories which are specified inthis user’s manual, and which have been tested together with the equip-
ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in
accordance with safety regulations must be proved.
•All literature relates to the equipment model andthe prevailing basic safety regulations when printed. All rights
are reserved for equipment, switches, procedures, software programs and names.
1.4 Information about product liability
BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the
equipment only if:
a) installation, modifications or repairs have been performedonly by BERCHTOLD, or by an agent expressly
authorized by BERCHTOLD to do so,
b) the electrical installation of the room complies with regulations IEC 60364-7-10,
c) the equipmentis used in accordance with the user’s manual.
1.5 Receiving inspection
Please inspect the equipmentand accessories immediately after receipt for any transportation damage and defects.
Claims for damage will only be valid if the vendor (BERCHTOLD) or the carrier are informed
at once. A damage reportmust thenbe prepared immediately. The damage record must be submitted to the near-
est BERCHTOLD representative or to BERCHTOLD directly.
When an appliance or parts of an appliance are returned to BERCHTOLD or to a BERCHTOLD service agent,
the original packaging should be used where possible. The following accompanying documentationmust be at-
tached: owner’s name and address, equipment number (see type plate), description of the defect.

8
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
1.6 EC Certification
The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as
well as the UL guidelines.
1.7 Maintenance
The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist
the steps as listed inthe range of maintenance page 71.
2.OMMISSIONING
2.1 Range of application (purpose)
The CHROMOPHARE® light is a medical light for use in hospital treatment rooms. It is used for the local illu-
mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only
be used in rooms which have been correctly designed outin accordance with IEC 60364-7-10.
The CHROMOPHARE® light as a single light provides a very high degree of failure protection, as it is equipped
with automatic switch-over to a reserve lamp, electronic monitoring witha “bypass switch” andan automatic APU
switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible.
As a matter of principle, single lights should not be used for operations where a light failure could represent a
great danger to the patient.
Light combinations with two or even three light heads provide more security against light failure and a better
brightness of the operating field. They provide light from different angles and maximumprotection against light
failure due to the fact that all components exist twice. This applies particularly when they are connected to an
emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all
medical disciplines for the illumination ofsurgical areas.
2.2 Safety information’s
•Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure
that you have read and understood the information in your CHROMOPHARE® operating instructions.
•The light is not intendedfor operation in areas where thereis danger of explosion.
•Do not look into the switched-on light from the front and do not put any reflective objects into the path of the
beam. Because of the high illumination strength there is a danger of glare.
•The distance between the lightemission surface area of the operating light and the patient surface should not be
less than 60 cm in order to ensure proper illumination.
•The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation
can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro-
longed, there is even the danger of tissue necrosis.
•Do not place any objects onthe lamp housing or hang objects on arms or lamp housings, as this may compro-
mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching
or hanging heavy objects can destroy the mechanism.
•The lamp housingmust not be covered while inoperation, as this prevents heat exchange with the environment
and could cause the surgical light to overheat.

9
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
•Collision of the supportingarms and lamp housings shouldto be avoided. A severe collision couldresult in
lights being damaged or parts knocked off and falling into the surgical area.
2.3 Installation
Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s
“Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal-
lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room
must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block” mounting in-
structions due to weightand high torque.
Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the
patient and operating staff inthe process. The on-site electric installationmust be performed in accordance with
IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of
the light. For further information, please note the mounting instructions.
2.4 Visual and performance check
Before initial start-up the manufacturer or supplier should check that the CHROMOPHARE® light has been
properly installed and is in a safe and operational condition.
A visual inspection of the following points must take place:
•After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights,
also from the additional lamp.
•Inspection of the light emission lens of the lamphousing.
If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im-
mediately and must not be used until the defect has been rectified.
•Inspection of the reserve lamp warning indicator.
In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi-
tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The
defective main lamp must be replaced immediately.
•Checking the operational state of the controlunit.
The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the
control electronics of the CHROMOPHARE® D650plus and D 530plus are indicated by the red fault indicator
on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con-
trolled via the keys.
•Checking the movement mechanismfor perfect operation.
The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.

10
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
2.5 Cleaning, sterilization, disinfection
•All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior
surfaces including the control unit, anddisinfected with the disinfectants normally used in surgical areas.
•Cleaning, disinfectant and sterilization of the sterilizable handles.
The sterilizable handles are made of heat-proof, impact-resistant plastic. They
can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off
with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a
maximum temperature of 93°C/10 min.
For disinfecting the handle sleeves we recommend products with analcohol or aldehyde base. The sleeves must
be rinsed before sterilization.
The handles can be sterilized in steam. The recommended parameters are:
1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes
2. Steam sterilization at 134° C; 2.3 bar; 4 minutes
When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and
must not come into contact with any other items being sterilized.
Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handlesshould be
sterilized loose at 134° C; 3 minutes.
•Damaged grip sleeves must not continue to be used.
Note: Sterilizable handles are subject to natural wear. As a rule, a life of approx. 100 cleaning cycles is normal.

11
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.OPERATION
3.1 Components
3.1.1 CHROMOPHARE®D650plus/650plus, D 650/650 (classic cardanic)
1Ceiling cover7Lamp housing hood
2Flange tube dia. 125 mm8Lamp frame
3Horizontal swivel arm9Light emission lens
4Vertical spring arm10Sterilizable hand grip sleeves
5Vertical gimbal joint11Rail (encircling hand grip)
6Horizontal gimbal joint12Control unit
3.1.2 CHROMOPHARE®D 650plus/650plus, D650/650 (flat cardanic)
1Ceiling cover7Lamp frame
2Flange tube dia. 125 mm8Light emission lens
3Horizontal swivel arm9Sterilizable hand grip sleeves
4Vertical spring arm10Rail (encircling hand grip)
5Horizontal gimbal joint11Control unit
6Lamp housing hood

12
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.1.3 CHROMOPHARE®D 530plus/530plus, D530/530 (classiccardanic)
1Ceiling cover7Lamp housing hood
2Flange tube dia. 125 mm8Lamp frame
3Horizontal swivel arm9Light emission lens
4Vertical spring arm10Sterilizable hand grip sleeves
5Vertical gimbal joint11Rail (encircling hand grip)
6Horizontal gimbal joint12Control unit
3.1.4 CHROMOPHARE®D 530plus/530plus, D530/530 (flatcardanic)
1Ceiling cover7Lamp frame
2Flange tube dia. 125 mm8Light emission lens
3Horizontal swivel arm9Sterilizable hand grip sleeves
4Vertical spring arm10Rail (encircling hand grip)
5Horizontal gimbal joint11Control unit
6Lamp housing hood

13
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.1.5 CHROMOPHARE®D 500plus, D 500(classic cardanic)
1Ceiling cover
2Flange tube dia. 65 mm
3Horizontal swivel arm
4Vertical spring arm
5Vertical gimbal joint
6Horizontal gimbal joint
7Lamp housing hood
8Lamp frame
9Light emission lens
10Sterilizable hand grip sleeves
11On/Off switch
12Yellow indicator light reserve bulb
3.1.4 CHROMOPHARE®D 500plus, D 500(flat cardanic)
1Ceiling cover
2Flange tube dia. 65 mm
3Horizontal swivel arm
4Vertical spring arm
5Horizontal gimbal joint
6Lamp housing hood
7Lamp frame
8Light emission lens
9Sterilizable hand grip sleeves
10On/Off switch
11Yellow indicator light reserve bulb

14
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.2 Notes on operation
3.2.1 Setting the control unit functions
3.2.1.1 CHROMOPHARE®D 650plus, D 650
The following functions can be controlled by the control unit:
•On/off
•Intensity of illumination
Options:
•Electronic light field adjustment - only for LFN
•Switch over toEndoLite® surround light - switch to operating light - only with EndoLite® option
1ONSwitch on the light
2OFFSwitch off the light
3BrightIncrease intensity
4DarkDecrease intensity
5FaultLED indicates that the control unit has a fault
Options:
6EndoLite®Switch from surgical area light tosurround light (option only)
7OP lightSwitch from surround light to surgical area light
8Field size largeEnlarge field size (only with LFN option)
9Field size smallReduce field size (only with LFN option)
1The OP light is switched on by pressing Key 1 (ON)
2The OP light is switched off by pressing Key 2 (OFF)
3By pressing and holdingdown Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.

15
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
4By pressing and holdingdown Key 4 (DARK) the illuminance is continuously reduced down tothe minimum
value. Repeated short presses decrease the illuminance in steps.
5If the indicator light shows red, there is a fault in the control unit electronics
6Only with the EndoLite® option. By pressing Key 6 EndoLite®the surgical area illumination isswitched off and
the surround lighting isswitched on
7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite®surround lighting is switched off
and the surgical area lighting is switched on again.
8Only with the LFN model. By pressing and holding down Key 8 (field size large) the light field is continuously
enlarged up to the maximumvalue. Repeated short presses enlarge the lightfield in steps.
9Only with the LFN model. By pressing and holding down Key 9 (field size small) the light field is continuously
reduced down tothe minimum value. Repeated shortpresses reduce the light field insteps.
Booster activation
1.Press key 4 (Bright) until LED flashes up in the key (max. brightness).
2.The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power
rises from 110 kLux to 130kLux.
Note!
The light booster is deactivated by switching off the light with key 2 (OFF).

16
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.2.1.2 CHROMOPHARE®D 530plus, D 530
The following functions can be controlled by the control unit:
•On/off
•Intensity of illumination
Options:
•Switch over toEndoLite® surround light - switch to operating light - only with EndoLite® option
1ONSwitch on the light
2OFFSwitch off the light
3BrightIncrease intensity
4DarkDecrease intensity
5FaultLED indicates that the control unit has a fault
Options:
6EndoLite®Switch from surgical area light tosurround light (option only)
7OP lightSwitch from surround light to surgical area light
1The OP light is switched on by pressing Key 1 (ON)
2The OP light is switched off by pressing Key 2 (OFF)
3By pressing and holdingdown Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.
4By pressing and holdingdown Key 4 (DARK) the illuminance is continuously reduced down tothe minimum
value. Repeated short presses decrease the illuminance in steps.
5If the indicator light shows red, there is a fault in the control unit electronics
6Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switchedoff
and the surround lighting is switched on

17
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surroundlighting isswitched off
and the surgical area lighting is switched on again.
3.2.1.3 CHROMOPHARE®D 500plus, D 500
The following functions can be controlled by the control unit:
• On/Off
1 ONSwitch on the light
1 OFFSwitch off the light
1The OP light is switched on by pressing Key 1 (ON)
2The OP light is switched off by pressing Key 2 (OFF)

18
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.2.2 Adjusting the field size with thecentre hand grip
By turning the sterilizable centre hand gripthe size of the light fieldis changed. By turning the hand gripin the
clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must
perform the optimum field setting himself in accordance with the size of the operationopening. There is an opti-
mum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the
sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is im-
proved.
3.2.3Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)
The CHROMOPHARE®D 650plus and D 650 withlight field plotting allows the field size to be adjusted by an
electric motor.
By pressing and holdingdown Key 8 (see control unit page 14) the light field is continuously enlarged up to the
maximum value. By repeated short presses the light field is enlarged in steps.
By pressing and holdingdown Key 9 (see control unit page 14) the light field is continuously reduced down to the
minimum value. By repeated short presses the light field is reduced in steps.
3.2.4 Changing thesterizable hand grip
By pressing the release button the hand grip sleeve is released and can be re-
moved from the sleeve mounting. The new sterilized replacement sleeve is
pushed onto the sleeve mounting until it touches the stop and is thenturned in
a clockwise direction until the sleeve locks into place.
3.2.5Changing the sterizable hand grip light field plotting model LFN (option only D650plus, D 650)
The sterilizable hand grip sleeve is released by pressure on the bolt on the
upper collar of the sleeve. It can then be removed from the sleeve
mounting.
The new sterilized replacement sleeve is pushed onto the sleeve mounting
until it touches the stop and is then turnedin a clockwise direction until
the sleeve is heard locking into place.

19
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.2.6 Light field plotting model LFN (option only D 650plus, D 650)
The CHROMOPHARE®D 650plus und D 650 can be orderedwith an LFN light field plotter as an option. The
light field plotter is an electronic control system, whichmoves the lamps by electric motor. An infrared beam
which is reflected by a reflector disk controls the light field plotter.
The operator can direct the light field to the position which guarantees
optimumillumination of the surgical area, by means of a reflector disk, the
so-called „Light Pilot“.
The „Light Pilot“ should be heldin the centre of the light field as far as
possible and thenslowly moved to the desired position. If movement is
too quick, the light field will not be able to follow the „Light Pilot“.
This rule is: Wherever the light field is , the „LightPilot“ willbe hit by the
infrared beam and can reflect the beam back.
3.3 Accessories for CHROMOPHARE®generation D
3.3.1 Sterilizable hand grip sleeves
• Standardreplacement sleevesOrder no. CZ 499-06
• Replacement sleeves for LFN (only D 650plus, D 650)Order no. CZ 498-04
• Replacement sleeves for light system with ChromoVision® AFIIOrder no. CZ 498-06
Note!
Each CHROMOPHARE® D 650plus light system has sterilizable handles.
For directions about cleaning, disinfection and sterilization, see page 10.
3.3.2 Halogen bulbs (reserve halogen bulbs)
3.3.2.1 CHROMOPHARE®D 650plus, D 530plus, D500plus
• Halogen bulb 22,8 V/ 150 WOrder no. CZ 908-22
3.3.2.2 CHROMOPHARE® D 650
• for light with color temperature 4500K 22,8 V/ 250 WOrder no. CZ 907-22
• for light with color temperature 3600K 22,8 V/ 150 WOrder no. CZ 908-22
3.3.2.3 CHROMOPHARE® D 530, D 500
• for light with color temperature 4500K 22,8 V/ 150 WOrder no. CZ 908-22
• for light with color temperature 3600K 22,8 V/ 110 WOrder no. CZ 905-22

20
CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)
3.4 Systemvarianten
The CHROMOPHARE® generation D is available in the followingsystem variants:
1. CHROMOPHARE® D 650plus as a single light
2. CHROMOPHARE® D 650plus as a double and a triple light
3. CHROMOPHARE® D 650plus as a combination light with D 530plus
4. CHROMOPHARE® D 650plus as a combination light with D 500plus
5. CHROMOPHARE® D 530plus as a single light
6. CHROMOPHARE® D 530plus as a double and a triple light
7. CHROMOPHARE® D 500plus as a single light
8. CHROMOPHARE® D 500plus as a double light
3.5 Options
The CHROMOPHARE® generation D can be supplemented or upgraded with the following options:
•Light carrier arm for up to15 kg load with AC and PA connections for anauxiliary device for example. (Only
possible if the light has been prepared for an additional arm in advance)
•Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must
be ordered with the lighting system (not upgradeable).
•Wall control unit for installation into a wall indicator panel. Functions such as switching on/off and brightness
of the OP lightcan then be controlled from the wall. (not upgradeable).
•EndoLite® - an environmentillumination f0r MIS-surgeries, a 20 Watts halogen bulb integratedin the light
head, activated when the main lightis switched off.
3.6 Instructions for changing lamps
The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a re-
serve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main
lamp.
A red indicator lights up onthe lamp housing when the lamp safety system has switched over to the reserve lamp.
The defective main lamp should then be exchanged as quickly as possible.
The bulbs must be replaced in the following manner:
The symbol with the meaning ‘Danger - Risk of Burning’ is placed on the lamp sup-
port.