bergmann ALPHA-PACK-BIN User manual

P.O.Box 11 52 • Von-Arenberg-Straße 7 • D-49762 Lathen/Ems • Phone +49 / 5933 / 955-0 • Fax +49 / 5933 / 955-294
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ALPHA - PACK - BIN
I M P O R T A N T D O C U M E N T
Machine model
Serial - no.
Year
Operating instructions - No.
APB 616
17902
Translation of the original Operating Instructions
FO-09-39 Version 01

Table of contents
0. 01
1. Use for intended purpose............................................................................................................ 1.01
2. Introduction ................................................................................................................................... 2.01
2.1 View of the machine ........................................................................................................ 2.01
2.2 Background, benefits and features ............................................................................... 2.02
3. Principle safety considerations ................................................................................................ 3.01
3.1 List of symbols and notes.............................................................................................. 3.01
3.2 Principle safety rules ...................................................................................................... 3.02
3.2.1 Organizational measures ................................................................................ 3.02
3.2.2 Safety and protective devices ......................................................................... 3.03
3.2.3 Safety installations ............................................................................................ 3.04
3.2.4 Hazards through electrical energy ............................................................... 3.05
3.2.5 Hazards through hydraulic energy ............................................................. 3.05
3.2.6 Switching the machine pressure-free........................................................... 3.05
3.2.5 Maintenance and repair................................................................................... 3.06
3.2.6 Instructions in case of emergency ................................................................ 3.06
3.3 Emergency procedure "Person trapped in the compaction chamber" ............ 3.07
4. Commissioning ............................................................................................................................ 4.01
5. Operation ................................................................................................................................. 5.01
5.1 Filling and starting the machine ................................................................................ 5.01
5.2 The full signal ................................................................................................................... 5.03
5.3 Emptying the machine .................................................................................................. 5.04
5.4 Emptying the machine with a pendulum-type flap ................................................. 5.06
6. Electrical Circuit .......................................................................................................................... 6.01
6.1 General ................................................................................................................................ 6.01
6.2 The motor overload protection .................................................................................... 6.02
6.3 The electrical control ...................................................................................................... 6.03
6.4 The working hour counter ............................................................................................ 6.04
6.5 The isolator ........................................................................................................................ 6.04
6.6 The float switch ................................................................................................................ 6.04
6.7 Switch mechanism for container opening ................................................................ 6.05
7. The additional equipment ......................................................................................................... 7.01
7.1 The covering hood ........................................................................................................... 7.01
7.2 Switch mechanism for container lock ........................................................................ 7.01
7.3 The container full signal ................................................................................................ 7.02
7.4 The double pump............................................................................................................. 7.02
7.5 The HUB-TILTING DEVICE.................................................................................... 7.03
7.5.1 The operation of the HUB-TILTING DEVICE ...................................... 7.03
7.5.1.1 The automatic lid opener (optional)............................................ 7.05
7.5.1.2 The automatic swinging lid opener (optional) ........................ 7.06

Table of contents
7.6 The remote control .......................................................................................................... 7.08
7.7 The hydraulic lid opener ............................................................................................... 7.09
7.8 The electric lid opener .................................................................................................... 7.10
7.9 Preliminary setup for a GSM unit ............................................................................. 7.10
7.10 The GSM complete package ........................................................................................ 7.11
7.11 The ozone generator ....................................................................................................... 7.11
7.12 The RESET button ............................................................................................................. 7.12
8. The Hydraulic Power Pack ...................................................................................................... 8.01
8.1 General ................................................................................................................................ 8.01
8.2 The grade of hydraulic oil ............................................................................................. 8.01
8.3 Oil change on the hydraulic power pack ................................................................. 8.02
9. Technical Data.............................................................................................................................. 9.01
10. Dimensions..................................................................................................................................... 10.01
11. Maintenance and Care ................................................................................................................ 11.01
11.1 General ................................................................................................................................ 11.01
11.2 Maintenance and inspection list .................................................................................. 11.02
11.3 Lubrication of the bearings ............................................................................................ 11.03
11.4 Cleaning of electric motor ............................................................................................. 11.04
11.5 Working in the interior of the machine (pendulum-type flap) ............................. 11.04
12. Trouble-Shooting ........................................................................................................................ 12.01
13. Lubrication chart ......................................................................................................................... 13.01
14. Guarantee and liability ............................................................................................................. 14.01
14.1 Obligation of the user ..................................................................................................... 14.01
14.2 Guarantee and liability .................................................................................................. 14.01
14.3 Copyright ........................................................................................................................... 14.01
15. CE - Declaration of Conformity ........................................................................................... 15.01
16. Additional information .............................................................................................................. 16.01
0. 02

1. Use for intended purpose
1. 01
The present unit is a stationary operated compaction container which can be taken up by a roller
tipper for transport and emptying purposes. The machine was only manufactured for a specific pick-
up system according to customer requirements and is therefore only suitable for use with this system.
The ALPHA-PACK-BIN has been designed only for the compaction of valuable substances and wastes
and may be used for this purpose only. Any other use or application beyond this must be considered
as improper use. BERGMANN will not accept any responsibility for any damages resulting from this.
Proper use also includes
• observing all operating instructions as set out in the Operating and Maintenance Manual,
• observing the service and maintenance instructions
• the prohibition of any extensions or reconstructions of the machine.
Awareness of the basic safety instructions and regulations is of utmost importance in order to handle
the machine safely and to guarantee trouble-free operation. These operating instructions contain the
most important information needed to operate the machine in compliance with the safety instructions.
Ensure that the operating manual is given
to the operator and kept in a safe location.
Read and observe the entire
operating manual, including all details.
There may be deviations in technical data, illustrations and dimensions due to continual further
development.
When ordering spare parts please quote the machine serial number, the spare parts list page and the
name of each item with its part number.
Label :

2. Introduction
2. 01
2.1 View of the machine APB 616
Pick-up hook Compaction
chamber
Hydraulic system
with control cabinet
Unloading door Shunting hook
Mains
connection
Isolator Rails Hinge Service shaft
Hydraulic system
Transportrollers
Door lock
Control panel
Switch cabinet
Control panel

2. Introduction
2. 02
BERGMANN - Waste Disposal Equipment - has as a result of many years experience, introduced the
BERGMANN ALPHA-PACK-BIN 616 with its patented throw-over blade.
The compact construction of the packer blade offers an outsized charging hole in the compaction
chamber. Thus there is enough space even for large objects and the time-consuming cutting of the
wastes becomes unnecessary.
The machine can be continuously fed due to the throw-over blade which brings the non-compacted
material back in front of the packer blade on the return stroke.
Cleaning behind or below the packer blade is absolutely unnecessary. On each forward stroke the
underside of the blade scrapes away any waste which may have got stuck between the charge box
and the container.
Positive driving of the packer blade is guaranteed even under extreme loads. This is helped by the
durable plastic guides on which the packer blade runs.
The power pack is situated in the upper part of the container and thus out of the dirty area. This
protects it from aggressive liquids, as well as the elements.
Below the power unit there is a pan for leaking oil in order to collect the hydraulic oil required for the
operation of the machine.
A sturdy and safe locking of the discharge opening prevents the material from escaping.
A clearly arranged operating keyboard and two EMERGENCY STOP buttons, as well as a time relay for
automatically switching off the machine are part of the serial scope of delivery
Optical and acoustic level indicators or a spring releasing cover beyond the charging hole can be
useful extra equipment.
The BERGMANN ALPHA-PACK-BIN APB 616 has been designed in order to be taken up by a roller
tipper. The take-up hooks can be matched to the corresponding vehicle type as required by the respective
customer.
The high economic benefit of the APB 616 results from the fast work cycles, the large charging hole in
connection with the high compaction ratios, the standard hinged roof (APB 606) and the easy emptying
as well as the resulting reduced costs for disposal, personnel and space.
BERGMANN - Machines are constantly adapted to technical and general safety provisions. This means
that minor deviations may occur in the operating instructions. All information is based on theoretical
calculations / values.
2.2 Background, benefits and features

3. Principle safety considerations
3. 01
3.1 List of symbols and notes
The following signs for hazards are used in the operating instructions and on the machine:
This symbol stands for a possible hazard for the life and health
of persons.
The non-observance of these instructions can result in serious effects to
health and even life-threatening injuries.
This symbol stands for a possible hazard.
The non-observance of these instructions can result in slight injuries or
damages to property.
This symbol points to important facts.
This symbol warns of dangerous electrical voltage.
This symbol indicates that it is prohibited to enter the compac-
tion chamber.
This symbol means that the operating staff is to have read and
understood the user manual.
This symbol means that the machine is to be disconnected from
the mains power supply and secured against reactivation during
repair and maintenance work.
This pictogram defines how to take up the PACK-BIN by means
of a hook.
Thereby the projecting end of the PACK-BIN on the collection vehicle
must not exceed half of the machine length.

3. Principle safety considerations
3. 02
3.2 Principle safety rules
The safety and availability of the machine depends on the observance of these
regulations.
You will also find the most important requirements as a sticker on your machine.
3.2.1 Organisational measures
* The machine is transported and emptied using a roller tipper. Each of the machines was only
manufactured for a specific pick-up system according to customer requirements and is therefore
only suitable for use with this system.
* Before placing the machine by the disposal vehicle, it must be assured that at the assembly site all
operating elements can be easily reached.
* Only trained and instructed personnel may operate the machine. The operating staff must have
read and understood the operating instructions.
* The operating instructions must always be at the PRESS-BOX or at the place of use.
* The operating staff has to wear the necessary protective equipment, i.e. safety shoes and gloves.
This equipment must be provided by the operator.
* Safe operation of the machine is only possible if sufficient illumination is provided. This is the
responsibility of the operator.
* In addition to the operating instructions the general and local regulations for the prevention of
accidents and the protection of the environment must be observed.
Machines with a cover above the feed opening :
This symbol warns that reaching into the pivoting area of the covers is prohibited.
This symbol points out the danger of injury in case of improper use of the covers.
Machines with a BIN-LIFT-TIP DEVICE :
This symbol warns that staying in the pivoting area as well as underneath the
raised lift-and-tilt device is prohibited.
Machines with automatic start-up :
This symbol means that the machine starts automatically.
The following pictograms have validity for machines and special equipment :